Tender For Electrical Panel Repair Works Cable Laying Work In Polytechnic College Dholpur, 1 Wiring of light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper conductor 1.1 kV gradeand 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade (IS:694)inrecessed ISI marked MMS ( IS:9537 P - III ) virgin material PVC conduit & itsISI marked (IS:3419-1988) accessories, round tiles, 1.2 mm thickHot Dipped Galvanized Modular Box with earth terminal, 10A Modular switch,Modular face plate with grid plate, 3 pin ceiling rose / Holder /3 way connector, screws,making connections, testing etc. as required.For specification of copperConductor,Phenolic Laminated sheets & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure A attached with this BSR 2 Short point (up to 3 mtr.) 3 Medium point (up to 6 mtr.) 4 Long point(up to 10 mtr.) 5 S&F following sizesof ISI marked ( IS:14927 P - II ) virgin materialUPVC trunking along with accessorieslike coupler, inner, outer, elbow, square box, tee, end cap etc. on surfacewithscrews, expansionfastenersas required. For additional technical parameters of product / work refer Annexure A attached with this BSR 6 25 mm x 12 mm 7 32 mm x 12 mm 8 S&F following sizes (dia.) of ISI marked virgin material MMS ( IS:9537 P - III ) PVC conduit along withISI marked (IS:3419-1988) accessories as requiredinrecessincludingcutting the wall, covering conduit and making good the same as required. For additional technical parameters of product / work refer Annexure A attached with this BSR 9 25 mm 10 Wiring of 3/5 pin 6 amp. Light plug point with 1.5 sq. mm nominal sizeFR PVC insulated unsheathed flexible copper conductor 1.1 kV gradeand 1.5 sq. mm nominal size FR PVC insulated unsheathed flexible copper earth conductor 1.1 kV grade(IS:694) inrecessed ISI marked MMS ( IS:9537 P - III ) PVC conduit & its ISI marked (IS:3419-1988)accessories, Hot Dipped GalvanizedModular box of 1.2 mm thick with earth terminal, 10 A modularswitch, 3/5 pin 6 A modular socket, Modular face plate with grid plate, screws, making connections, testing etc. as required.For specification of copperConductor,Phenolic Laminated sheets & Electrical/ Wiring accessories refer Chapter E - 04, E - 05 & E - 07 For additional technical parameters of product / work refer Annexure A attached with this BSR 11 On board 12 Supplying and drawing FR PVC insulated & unsheathed flexible copper conductor as per PWD specification for electrical Works with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, class 5 stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,in existingsurface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for wires. For additional technical parameters of product / work refer Annexure A attached with this BSR 13 3x 1.5 sq.mm 14 1 x 10.0 sq.mm 15 1 x 16.0 sq.mm 16 2 x 2.5 sq. mm. + 1x1.5sqmm 17 2 x 4.0 sq. mm. + 1 x 2.5 sq. mm. 18 Supplying and fixing of power plug point with Modular accessories as per PWD specification for electrical Works, on hot dipped galvanized modular box of 1.2 mm thick with earthing terminal/connector on surface or in recessed with suitable size of modular face place with grid plate and cover plate including cost ofISI marked modular 16 amp. Switch (IS :3854) and 6/16 amp. socket outlet (IS:1293) making connection , testing , etc. as required. For specification ofWiring accessories refer ChapterE - 07related item & For additional technical parameters of product / work refer Annexure A attached with this BSR 19 Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed ArrmouredAluminiumcable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV withH4- Grade electrolyticaluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure A attached with this BSR 20 35.0 Sq. mm 21 3.5 core 22 50.0 Sq. mm 23 3.5 core 24 120.0 Sq. mm 25 3.5 core 26 Providing & Fixing ofBEEStar rated copper wounded double ball bearing capacitor start, aluminium body & Metallicblade ceilingfanConforming to all the performance requirements laid down in IS 374:2019 including all amendments, as applicable ; & Carry BIS licensing (i.e. ISI marking) with down rod up to 80 cm with secondary support safety cable ( steel rope) , cotter pin with 3 x 1.5 sq.mm pvc insulated flexible copper conductor making connection testing etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 27 1200 mm Sweep BEE 1 Star rated (service value >=4.0 to < 4.5 ) 28 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR 29 Single pole MCB (With B/C curve tripping Characteristics) 30 6 A to 32 A rating 31 Triple pole MCB(With B/C curve trippingCharacteristics) 32 6 A to 32 A rating 33 40 A rating 34 63 A rating 35 Four pole MCB (With B/C curve tripping Characteristics) 36 50/63 A rating 37 Providing & Fixing of IP20 SMD Mid Power LED batten type integrated light fixture made from Powder coated Extruded aluminiumhousing with in built driver, System lumen efficacy ≥ 110 lm/Watt output, internal surge protection of 2.5 KV with Short & Open circuit protection ,THD < 10% , P. F.≥0.95, CRI >80 , life time of minimum50000 Burning Hours with , 70% of intial Lumen maintaned till life ends, CCT 3000°K / 4000°K/ 5700°K /6000°K/6500°K (As per ANSI Bin) , Maximum power consumption should not more than the specified rating and Fixture shall be ofBIS standard andtrade mark certificate ( T.C.). Manufactures Word Mark/ Name Engraved/ Embossing/ Screen printing on housing. OEM must have its own in house NABL lab setup for all testing facilities for LED fixtures. (LM79 & LM80) certificate / Report from OEM shall be submitted.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 38 1170mm(+/-10%) LED batten with min. lumen output 2200 lm 39 SITC of3 /4pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant materialhaving following current rating, short circuitbreaking capacityat 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with frontface and centralised adjustable, trip free mechanisum, true contact position indicator,line load interchangeability,designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree,pollution degree 3, having positive isolation capability, push(test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage690 V.provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connectionsetc. as required.OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR 40 4 pole MCCB With Thermal Magnetic release 41 up to 100 Amp , 10 kA, fixed O/L & fixed S/C setting 42 up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 43 160 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 44 200 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 45 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- 46 (a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 47 (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. 48 [c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra ) 49 (d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. 50 (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. 51 (f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm( to be paid Extra ) 52 (g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out. 53 (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 54 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 55 Electrolytic grade Aluminium bus bar 6010 grade 56 Providing & Fixing of IP54 microprocessor based 3 CT’s for all 3 phasesensing compensationpower factor correction relay Size 139mm x 139 mm, Operating Voltage 415/440 V, IEC / EN 61000-6-(2&4)having 3 CT sensing, sensitivity up to 50 milli amp secondary current , self analysing auto c/k setting according to targeted power factor setting, the relay shall havedigit display unit for display of real power factor, targeted power factor, lag/lead capacitor switching status, alarm output for under current, over current, insufficient compensation, communication interface with RS 485,indication of switching on units, auto/manual status, and shall have over load protection, no volt release , having multi parameter like KW, KVA, KVAR, RMS Value, step switching time 2 sec to 1800 sec. Lead & Lag parameters, metering facility and3 no. Class- 0.5 Cast ResinCT ( refer CT specs in this chapter )for sensing the relay including making coonection with 1.5 Sq.mm copper wire etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 57 6 to 8 stage 58 Providing & Fixing of440 Volt 3 pole capacitor(AC 6 B ) duty contactor with 3 no. early make and post break auxiliary contacts in series with quick discharge damping resistors/ reactors to limit the inrush current as per PWD specification for electrical Works,IS/IEC 60947-4-1 : 2000, insulation voltage 1000V, impulse withstand voltage 8 KV,Din rail mounting type including making connections, testing etc. as required. suitable for following capacity capacitor bank.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 59 up to 6 KVAR 60 10 KVAR 61 P & F in position frame made out of M.S. angle (riveted or welded) finished with two coats of red oxide and two coats enamel paint including cutting, welding, holes etc.of following sizes as required.For additional technical parameters of product / work refer Annexure A attached with this BSR 62 35mm x 35mm x 5mm 63 Providing & Fixing of110/220 V, unibody LED Indicatinglamp IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDCincluding connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 64 Red/yellow/Green colour 65 Blue / white Colour 66 Pipe Earthingas per IS:3043- 1987 with 3.0 Mtr. Long, 40 mm dia. B class G.I. Pipe IS: 1239 (Part-1) 2004, Equivalent to BS : 1387 with perforated holes of 12 mm dia ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, and Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height250 to 300 mm. and embodying the pipecomplete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or lessas required & must record by engineer in charge during site visit and ensure to enter in measurment book.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 67 Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles,making connection with GI/Cu purity purity >95%thimble etc. as required.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 68 8 SWG G.I. ( Hot Dipped) Wire 69 Providing & Fixing of self healing IP20 MPP type shunt capacitor (banks) conforming to IS:13340-41 /IEC :831-1&2 OR IEC : 60831-1& 2 in existing panel or parallel with load terminals , the capacitor shall be fitted with discharge resistors, pressure sensitive disconnector ( PSD ) and shall have dissipation factor less than 0.0025 at 50 Hz, Operating loss less than 0.30 Watt per KVAR. Min over current capacity 1.8 times rated current & peak inrush current min. 300 times of rated current, llife expectancy greater than 100000hrs(temp class - 25 D)in 440 V/480 V Capacitor and for 525 V should life expectancy minimum 1,65,000 hrs (temp class - 25 D)including making connections, testing etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 70 Heavy dutyThree phase 525V, 50 Hzcylindrical typecapacitor (Bank) 71 Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring,Compression Nut,heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as perIS 8337-1976offollowing size ofPVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 72 3.5 x 35.0 sq.mm 73 3.5 x 120.0 sq.mm 74 P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class750 N,Externally corrugated and having smooth surface insidewith HDPE Coupler, Elbow, Teeat required Depth below the ground for laying cable of followingNominal Outer dia.MFR Test reportfrom NABL accrediated is to be submitted.(Excavation of Earth& Back filling with compaction is to be Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 75 120 mm 76 Providing & Fixing of Recessed/surface mounting heavy duty Vertical TPN Distribution board with Metal end box with provision of incomer suitable for 3/4 pole MCCB and SP / TP MCB as outgoing ,made out from Galvanized steel / CRCA sheet not less then 1.2 mm thick conforming to IS-8623-1 & 3 / IEC 61439- 1 & 3. powder painted with reversible door (for double door DB only ) complete with insulated 160 (upto 160 A Incomer) / 250 Amp. copper bus bar, neutral bars with shrouds, earth bar , color coded interconnecting wire set of suitable rating and din bar,masking sheet, making internal DB terminations with copper lugs, ferrules, detachable gland plate, including making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge.For additional technical parameters of product / work refer Annexure A attached with this BSR 77 Double door IP-43 & IK-09 with Provision of Incomer MCCB 100/ 125 A Rating with Metal end box 78 4 Way
