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| 1 | Working capacity -10000 Liters, Gross capacity - 12000 Liters (RAW MATERIAL STORE)All product contact parts SS 316 Land non contact parts SS304 Shape : The vessel should be vertical, cylindrical & dish end Flat top.Surface finish: Internal finish – 0.5 Ra , All welds ground smooth and crevice free. External finish - 0.8 Ra,Matt finishDesign Parameters: Design Pressure Vessel - 3.3 Bar & Full vacuum, Design Temperature Vessel - 100ºC, Operating pressure vessel - -1.0 to 2.2 bar, Operating Temperature vessel : 0ºC to 60ºC.Dip scale : STD with 40 mm TC endView glass : 100 mm viewing glassSpray Ball :Size - 1.5\", Type -static, Operating pressure: 2 bar, Quantity :- 2Nos.Level Indicator : Type : Tube Type, Height - 3000 mmManhole : dia - 90 cm and air vent with SS meshManual ball valve : Size - 50 NB, End connection - TC end, Quantity :- 4Nos.Flow Meter : Type : positive displacement flow meter with mechanical counterManual Ball Valve for bottom Outlet : Size - 50 NB, End connection - TC endMiscellaneous : Labour,Fitup,Welding, Buffing, boroscopy & Factory Acceptance Test. |
| 2 | 500 Liters Storage tank - (BLENDING ROOM) (For Mother Tincture)Working capacity 500 Litre, Gross volume - 600 LitreAll product contact parts SS 316 L and non contact parts SS304Surface finish : Internal : ≤ 0.4 microns Ra Mirror and E.P, External : ≤ 0.8 microns Ra Matt finishType: Vertical cyclindrical tankDesign Parameters: Operating pressure vessel: FV to 2 bar (g), Operating temperature vessel: 0 to 130 °C, Design pressure vessel: FV to 3 bar (g), Design temperature vessel: 0 to 150 °CDip scale : STD with 40 mm TC endView glass : 100 mm viewing glassSpray Ball :Size - 3/4\", Type -static, Operating pressure: 2 barOperating pressure: 2 bar g,Level Indicator : Type : Tube Type, Height - 1050 mmManhole : dia - 90 cm and air vent with SS meshManual ball valve : Size - 50 NB, End connection - TC end,Quantity : 3 Nos.Manual Ball Valve for bottom Outlet : Size - 40 NB, End connection - TC endMiscellaneous : Labour,Fitup,Welding,Buffing, boroscopy & Factory Acceptance Test. |
| 3 | 500 Liters Storage tank - (BLENDING ROOM) (For Dilution)Working capacity 500 Litre, Gross volume - 600 LitreAll product contact parts SS 316 L and non contact parts SS304.Surface finish : Internal : ≤ 0.4 microns Ra Mirror and E.P, External : ≤ 0.8 microns Ra Matt finishType: Vertical cyclindrical tankDesign Parameters: Operating pressure vessel: FV to 2 bar (g), Operating temperature vessel: 0 to 130 °C, Design pressure vessel: FV to 3 bar (g), Design temperature vessel: 0 to 150 °CDip scale : STD with 40 mm TC endView glass : 100 mm viewing glassSpray Ball :Size - 3/4\", Type -static, Operating pressure: 2 barLevel Indicator : Type : Tube Type, Height - 1050 mmManhole : dia - 90 cm and air vent with SS meshManual ball valve : Size - 50 NB, End connection - TC end, Quantity : 3 Nos.Manual Ball Valve for bottom Outlet : Size - 40 NB, End connection - TC endAgitator : VFD, Motor (FLP), Shaft, Impeller, Gear BoxControl Panel -FLP, FLP Panel BoxMiscellaneous : Labour,Fitup,Welding,Buffing, boroscopy & Factory Acceptance Test. |
| 4 | 500 Liters Storage tank - (DILUTION SECTION) (2nd floor)Working capacity 500 Litre, Gross volume - 600 LitreAll product contact parts SS 316 L and non contact parts SS304.Vessel top- Flat lid type, Vessel shell- Cylindrical, Vessel bottom- Toro-spherical with bottom outlet.Surface finish : Internal : ≤ 0.4 microns Ra Mirror and E.P, External : ≤ 0.8 microns Ra Matt finishDesign Parameters: Operating pressure vessel: FV to 2 bar (g), Operating temperature vessel: 0 to 130 °C, Design pressure vessel: FV to 3 bar (g), Design temperature vessel: 0 to 150 °CDip scale : STD with 40 mm TC endView glass : 100 mm viewing glassSpray Ball :Size - 3/4\", Type -static, Operating pressure: 2 barLevel Indicator : Type : Tube Type, Height - 1050 mmManhole : dia - 90 cm and air vent with SS meshManual ball valve : Size - 50 NB, End connection - TC end, Quantity : 3 Nos.Manual Ball Valve for bottom Outlet : Size - 40 NB, End connection - TC endAgitator : VFD, Motor (FLP), Shaft, Impeller, Gear BoxControl Panel -FLP, FLP Panel BoxMiscellaneous : Labour,Fitup,Welding,Buffing, boroscopy & Factory Acceptance Test. |
| 5 | 500 Liters Storage tank - (MOTHER TINCTURE SECTION) (2nd floor)Working capacity 500 Litre, Gross volume - 600 LitreAll product contact parts SS 316 L and non contact parts SS304.Vessel top- Flat lid type, Vessel shell- Cylindrical, Vessel bottom- Toro-spherical with bottom outlet.Surface finish : Internal : ≤ 0.4 microns Ra Mirror and E.P, External : ≤ 0.8 microns Ra Matt finishDesign Parameters: Operating pressure vessel: FV to 2 bar (g), Operating temperature vessel: 0 to 130 °C, Design pressure vessel: FV to 3 bar (g), Design temperature vessel: 0 to 150 °CDip scale : STD with 40 mm TC endView glass : 100 mm viewing glassSpray Ball :Size - 3/4\", Type -static, Operating pressure: 2 barLevel Indicator : Type : Tube Type, Height - 1050 mmManhole : dia - 90 cm and air vent with SS meshManual ball valve : Size - 50 NB, End connection - TC end, Quantity : 3 Nos.Manual Ball Valve for bottom Outlet : Size - 40 NB, End connection - TC endAgitator : VFD, Motor (FLP), Shaft, Impeller, Gear BoxControl Panel -FLP, FLP Panel BoxMiscellaneous : Labour,Fitup,Welding,Buffing, boroscopy & Factory Acceptance Test. |
| 6 | Pump SkidPump for :(1) Alcohol Transfer from Tanker to 10KL Storage tank (4 Nos) (Pump: One Working & One Standby)(2) Alcohol Transfer from 10KL Storage tank to Blending Room tank (500 L - 4 Nos) (Pump: OneWorking & One Standby)(3) Alcohol Transfer from Blending Room Mother Tincture tank (500 L - 2 Nos) to Second Floor Mother Tincture Section tank (500 L - 2 Nos) (OneWorking & One Standby)(4) Alcohol Transfer from Blending Room Dilution tank (500 L - 2 Nos) to Second Floor Dilution Section tank (500 L - 2 Nos) (Pump: OneWorking & One Standby)Pump : Air operated double diaphragm pump, Line size - 2\", Diaphragm MOC: PTFEBall valve : (At pump suction & discharge), Size - 2 \", MOC :Body & End Piece - CF8, Ball & Stem- SS316,Lever-SS. Seats- PTFE, Manually operated ball valve, End Connection : TC End, Operating Temperature: Normally Ambient , Operating Pressure: Upto 16 barPressure gauge in Piping : MOC - SS316, Type - Diaphragm Type, Size- 100 mm Dial, End Connection : TC EndNon return valve : MOC - SS316, Type - spring loaded/disc check valve, End connection - TC end, Operating temperature - Normally ambient, Operating pressure - upto 12 barFlowmeter : Type : positive displacement flow meter with mechanical counter, Pressure safety valve : MOC - SS316, End connection - TC end, type - self actuatedControl PanelMiscellaneous : Labour,Fitup,Welding,Buffing, boroscopy & Factory Acceptance Test. |
| 7 | Peristaltic metering pumpPrecise pumping/filling of alcohol using positive displacement peristaltic metering pumps from Second Floor Dilution Section tank (500 L - 2 Nos) to filling containers/hopper (at second floor) done automatically by PLC-HMI control panel (FLP).Precise pumping/filling of alcohol using positive displacement peristaltic metering pumps from Second Floor Mother Tincture Section tank (500 L - 2 Nos) to filling containers/hopper (at second floor) done automatically by PLC-HMI control panel (FLP). |
| 8 | Interconnecting pipe , Fittings and its accessories required as per the site condition |
| 9 | Platform for 10KL alcohol storage tank |
| 10 | Automation of plant : Automation of Ground Floor (10KL to 500 LBlending Tank) & 2ndfloor (2nd Floor Production Area Tank to Filling Containers/Hopper (User points )) |
