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| 1 | Material and Labour for Disconnecting and removing from installed position main drive gear assembly for servicing, repair including loading / unloadingand transporting to nearest work shop including refixing connecting commissioning and testing in position after carry out necessary repair/ renewal of following items complete all as specified and as directed. (a) Renewal both side ball bearing with existing size and make as per numbers specified by OEM. Make SKF or equivalent as approved by GE complete all as specified.(b)Renewal of worn out gear assembly. (c)Renewal of both side oil seals & used gear oil of approved make and grade.(d) Renewal of Brake drum as per existing specification for 5 ton EOT Crane.(e)Renewal of Micro gear box with thruster brake assemble complete as per existing.Note : Contractor is advisedto visit yje site before quoting the rates. |
| 2 | Meterial and labour for Monthly perodic inspection/ servicing of following cranes any make, installed at various building/location at ARDEand making/keeping the cranes in serviceable condition complete all as specified and directed by Engr-in-charge forARDE complex and tech area. Comprises of following installations :-(a)Manually operated chain pulley block any type of capacity 1.5 Ton to 5 Ton (08 Nos) |
| 3 | (b)Electrically operated over head travelling (EOT)cranes of capacityabove 2 Ton up to 5 Ton (09 Nos) |
| 4 | (c)Electrically operated over head travelling (EOT)cranes of capacity above 7.5 Ton up to 15 Ton(03 Nos) |
| 5 | (d)Electrically operated over head travelling (EOT) Flame proof cranes of capacityabove 2 Tonto 5 Ton (04 Nos) Note for item No 2 to 5 : Periodic inspection/servicing of each lift shall be measured as one job. |
| 6 | Meterial and labour for Quaterly periodic inspection/servicing of following equipments any make, installed at various building/location at ARDEand making/Keeping the cranes in serviceable condition complete all as specified and directed(a)Manually operated chain pully block any type of capacity 1.5 Ton to 5 Ton (08 Nos) |
| 7 | (b)Electrically operated over head travelling (EOT)cranes of capacityabove 2 Ton up to 5 Ton (09 Nos) |
| 8 | (c)Electrically operated over head travelling (EOT)cranes of capacity above 7.5 Ton up to 15 Ton(03 Nos) |
| 9 | (d)Electrically operated over head travelling (EOT)Flame proof cranes of capacity above 2 Ton up to 5 Ton04 Nos) |
| 10 | Meterial and labour for attending day to day break down and normal repair of following equipments at ARDE complex (a)Manually operated chain pulley block any type of capacity 1.5 Ton to 5 Ton (08 Nos)(b)Electrically operated over head travelling (EOT)cranes of capacityabove 2 Ton up to 5 Ton (09 Nos)(c) Electrically operated over head travelling (EOT)cranes of capacity above 7.5 Ton up to 15 Ton (03 Nos)(d)Electrically operated over head travelling (EOT) Flame proof cranes of capacityabove 2 Tonto 5 Ton (04 Nos)NOTE(a) All Minor spares including gaskets, keys, Nuts, Bolts deemed to be included in above quoted rates.Spares like driving/driven gears, oil/shaft seal, bearings will be measured and paid separately under relevant item of sch \"A\".(b)Major defects such as LT/CT and hoist motor rewinding and rewinding of thruster motors, bearings, shaft and gear assembly shall be measured and paid separately.(c)Crane structure and bus bar defects / alignment rectification does not include in rate quoted.(d) Spares required for replacement/ renewal under comprehensive maintenance & repair and oil, lubricants will be measured and paid separately .(e)The workers employed by the contractor will report to the concerned AGE/JE E/Mfor assignment of job and submit completion on the same day.(f) Rate quoted is deemed to include for dismantling and fixing for the spares catered as \"supply only\".(g) Load test carried out will be paid& separately under respective Sch of Item.(h) Setting /Maintaining control panels , VVF drives and other programmable drives and arrange OEM/ Consultant for guidance/repair if necessaryNote : Repair of each crane shall be measured as one job |
| 11 | Testing and serviceability checking of manually operated chain pulley block any type of capacity 1.5 Ton to 5 Ton crane and hoist by authorized person in presence of Engr-in-Charge, JE (E/M) and User\"s representative and test certificate to be produced in duplicate complete all as specified and directed. |
| 12 | All as per item No 11 above but Electrically operated over head travelling (EOT)cranes of capacityabove 7.5 Ton up to 15 Ton. |
| 13 | All as per item No 11 above but Electrically operated over head travelling (EOT)cranes of capacityabove 2 Ton up to 5 Ton. |
| 14 | All as per item No 11 above but Electrically operated over head travelling (EOT) Flame proof cranes of capacityabove 2 Ton up to 5 Ton NOTES FOR SCHEDULE A ITEM No. 11 to 14 (i) Loads requiredfor testing to be arranged by contractor(ii)The Load test to be carried out by recognized / authorized Govt Agenciesin the presence of Engr-in-charge & Users rep.(iii)The Load test report as per Performa at 100% load for all motions from recognized persons as specified in Note (ii) above duly signed.(iv)Load testing is inclusive of shifting / transporting the load place to place, unloading will be arranged by the contractor including required ropes, man power etc., for handling the load. |
| 15 | Material and Labour for disconnecting from main supply, Dismantling and taking downexisting reduction gear box with device from EOT/ HOT crane of 2 To 10 Ton Capacity hoist /CT/ LT motion traverse for carry out replacement of following un-servicebleParts/Carry out Misc repairs to gear box, oil leakage and refixing the gear box after checking alignment of brake drum & motor, motor & gear box, in existing position, complete all as specified and as directed by the Engr-in-Charge.(a) Renewal of the worn out shaft seals & bearing.(b) Renewal of internal cover gasket.(c) Renewal of unserviceble Gear couplingwith nuts & bolts complete.(d) Renewal of worn outdriving/ driven keys, gaskets of capacity not exc 10 ton all as directed by Engr-in-charge.Note : (i)All Minor spares including gaskets, keys, Nuts, Bolts deemed to be included in above quoted rates.(ii)Spares like driving / driven gears, oil / Shaft seal, bearings will be measured and paid separately as supply only. However labour charges for fixing of spares are deemed to be included in rate quoted. |
| 16 | Disconnecting the electrical and mechanical connection of burnt electrical motorstransporting from the site / location to work shop and back, Rewinding of electrical motors by dismantling and removing the burnt cut copper winding wire cleaning the slots of stator with petrol and brushes winding polyester based super enameledcopper wire of same gauge of original one with proper class of insulation including varnishing and heating the coil and remove air bubbles complete and reassembling all parts including reinstalling connection to original position and testing on full load complete all as specified and directed by Engineer in charge for different capacity of motor as per following :-(a)1 HP to 2 HP |
| 17 | b) above 3 HP but up to 5 HP |
| 18 | c)above 5 HP but up to 7.5 HP |
| 19 | d)above 7.5 HP but up to 10 HP |
| 20 | Material and Labour for dismantling, taking down forrepair of motor of capacity 1HP to 2HP for servicing replacement of U/s bearing, seal, bush complete dismantling of brake drum, motor, coupling etc and refixing same after repair work for hoist, CT (cross travel) and LT (long travel) motion motor, complete all as specified and as directed by Engr-in-charge. |
| 21 | All as per item No 20 above but 3 HP but up to 5 HP |
| 22 | All as per item No 20 above but above 5 HP but up to 7.5 HP |
| 23 | All as per item No 20 above but above 7.5 HP but up to 10 HPNote:for Item No 20 to 23(i) All Minor spares including gaskets, keys, Nuts, Bolts included in above quoted rates.(ii)Spares like bearings, fan bladewill be measured and paid separately as supply only. |
| 24 | Supply onlyfollowingbearing as per numbers given below. Make : SKF or Equivalent as approved by GE and complete all as specified as directed.a) 6208 Z or as per existing make |
| 25 | b) 6310 Zor as per existing make |
| 26 | c) 6008 Zor as per existing make |
| 27 | d) 22209 Eor as per existing make |
| 28 | Dismantling of existing un-serviceble male-female combination of crane socketfrom existing position and fixing newflame proof cranes socket / switch socket and plug combined in LM 6 4 P +Earth of 32 A rating 3 Ph 500V suitable for 2 to 15 Ton capacity EOT crane and refixing complete all as specified and directed by Engr-in-Charge. |
| 29 | Material and Labour for Cleaning total structure of crane 5/15 Ton, Remove all grease & Oil from crane parts, preparation of old painted steel/CI surface of crane (i.e motor panel board, handle cross arms, Horizontal Arms, grills, MS Plate, ladder etc complete) painting of crane with synthetic enamel paint in two coats complete all as specified and directed by Engr-in-charge. |
| 30 | Material and Labour for Cleaning total structure of crane 2/3 Ton, Remove all grease & Oil from crane parts, preparation of old painted steel/CI surface of crane (i.e motor panel board, handle cross arms, Horizontal Arms, grills, MS Plate, ladder etc complete) painting of crane with synthetic enamel paint in two coats complete all as specified and directed by Engr-in-charge. |
| 31 | Material and Labour for Cleaning total structure of flame proof crane 2/3 Ton, Remove all grease & Oil from crane parts, preparation of old painted steel/CI surface of crane (i.e motor panel board, handle cross arms, Horizontal Arms, grills, MS Plate, ladder etc complete) painting of crane with existing flame proofpaints in two coats as approved complete all as specified and directed by Engr-in-charge. |
| 32 | Material and Labour for Cleaning total structure of flame proof crane 5 Ton, Remove all grease & Oil from crane parts, preparation of old painted steel/CI surface of crane (i.e motor panel board, handle cross arms, Horizontal Arms, grills, MS Plate, ladder etc complete) painting of crane with existing flame proof paint in two coats as approvedcomplete all as specified and directed by Engr-in-charge. |
| 33 | Supply only spare parts suitable for the HOT / EOT/ EOT (Flameproof) cranes :-Power contactors 3 pole with NO + NC up to 30 Amps |
| 34 | Power contactors 3 pole with NO + NC of 45 amps |
| 35 | Power contactors 3 pole with NO + NC of 100 amps |
| 36 | Thermal Over load relay of 0.9- 1.5Amps |
| 37 | Thermal Over load relay of 2- 3.3 Amps |
| 38 | Thermal Over load relay of 6 - 10 Amps |
| 39 | Thermal Over load relay of 20 - 33 Amps |
| 40 | Steel wire rope multi stranded8 mm dia |
| 41 | Steel wire rope multi stranded10mm dia |
| 42 | Steel wire rope multi stranded 12 mm Dia |
| 43 | Carbon brush size of 25 x 25 mm |
| 44 | PVC Coated & PVCinsulated copper conductor multi stranded of1.5 sqmm 8 core |
| 45 | PVC Coated & PVCinsulated copper conductor multi stranded of 1.5sqmm 12 core |
| 46 | PVC Coated & PVCinsulated copper conductor multi stranded of1.5sqmm 19 core |
| 47 | PVC Coated & PVCinsulated copper conductor multi stranded of 4 sqmm 4 core |
| 48 | PVC Coated & PVCinsulated copper conductor multi stranded of6 sqmm 4 core |
| 49 | PVC Coated & PVCinsulated copper conductor multi stranded of10 sqmm 4 core |
| 50 | MCB SP \"C\" Series 6 to 32 Amps |
| 51 | MCB SP \"C\" Series 40 Amps |
| 52 | MCB SP \"C\" Series 63 Amps |
| 53 | Gear box oilEP -230/320 |
| 54 | Hydralic oil for Transformer |
| 55 | Flame ProofThruster Brake for drum size 100 mm to 300 mm |
| 56 | ThrusterBrake for drum size 100mm to 300mm |
| 57 | Brake liner of LT / CT/hoist brake drum, of8-10mm thickness of 100 mm dia |
| 58 | Brake liner of LT / CT/hoist brake drum, of8-10mm thickness of 150 mm dia |
| 59 | Brake liner of LT / CT/hoist brake drum, of8-10mm thickness of250 mm dia |
| 60 | Brake liner of LT / CT/hoist brake drum, of8-10mm thickness of 300 mm dia |
| 61 | Magnetic coil |
| 62 | Rewinding of control transformer 415/230/110 Volts |
| 63 | Limit switch assemblysuitable for 2 to 15Ton assembly |
| 64 | Flame Proof Limit switch suitable for 2 to 10Ton assembly |
| 65 | Push button 1 NO + 1 NC |
| 66 | Time delay relay for starter |
| 67 | Plumber block Coupling nut boltswith bearing complete,suitable forLT/ CT motion of 2 to 10 Ton capacity EOT crane |
| 68 | Single phase preventer |
| 69 | PVC cable carrier /Cable Trolley size P-20 suitable for carrying cable of size4 core 4 sqmm, |
| 70 | PVC cable carrier /Cable Trolley size P-50 suitable for carrying cables of sizes 19 core, 1.5 sqmm & 4 Core 10 Sqmm |
| 71 | Driving / Driven Gear of size suitable for gear box of crane cap 2 Ton to 10 Ton |
| 72 | Shaft seal for gear box ofsize suitable for gear box of crane cap 2 Ton to 10 Ton |
| 73 | Supply and Fix in repairMCCB 63 amps 16 KA capacity4 pole, 415 Votls AC 50 HzThermal relesed, adjustable type,conforming to IS- 60947-2including suitable arrangement to existing LT panel for proper seating/opration complete all as specified and as directed. |
| 74 | Supply and Fix in repair MCCB 100 Amps 16 KA capacity4 pole, 415 Votls AC 50 HzThermal relesed, adjustable type,conforming to IS- 60947-2including suitable arrangement to existing LT panel for proper seating/operation complete all as specified and as directed. |
| 75 | Supply and Fix in repair MCCB 200 Amps 25 KA capacity3 pole, 415 Votls AC 50 HzThermal relesed, adjustable type,conforming to IS- 60947-2including suitable arrangement to existing LT panel for proper seating/operation complete all as specified and as directed. |
| 76 | Supply and Fix in repair MCCB 250 Amps 25 KA capacity3 pole, 415 Votls AC 50 HzThermal relesed, adjustable type,conforming to IS- 60947-2including suitable arrangement to existing LT panel for proper seating/operation complete all as specified and as directed |
| 77 | Material and Labour for MS framed bracket /MS sheet to hold the gear box and motorof electrically operated doors complete all as specified and as directed |
| 78 | Supply and fix in repairs neonindicator lamp 110/220 voltscomplete all as specified and as directed. |
| 79 | Supply and fix in repairs terminal 16 A 6 way complete all as specified and as directed. |
| 80 | Supply and fix in repairs for CI pulley complete all as specified and as directed. |
| 81 | Supply and fix cable trunking made out of PVC/bakelite suitable for holding PVC cable of upto 6 Sqmm 4 core complete all as specified and directed by Engr-in-Charge |
| 82 | Supply , fixing,testing commissioning of current transformer single phase primaryvoltage 240 volts and secondary voltage 110/230 volts 5 ampsair cooling system complete including connectionsall as specified and as directed. |
| 83 | Supply and Fix in repair MCB TPN 40 Amp 415 Volt complete all as specified and as directed |
| 84 | Supply and Fix in repair MCB TPN 63 Amp 415 Volt complete all as specified and as directed |
| 85 | Supply and Fix in repair suspended type integral industrial power LED High Bay / Mid way 150 watt LED Light fittings with pressure die - cast aluminium housing, anodised aluminium reflector complete with all accesssories having IP 65protection , High power factor, including connection with suitable size new cable complete Make:CG/Havells/C&S complete all as specified and as directed. Note: (a) The Quoted rate includes the cost of MS clamps and necessary welding work for fixing of High bay lights ON EOT cranes. |
| 86 | Disconnecting and taking down of unserviceable resistor box of any type and any capacity complete all as specified and directed. |
| 87 | Supply and fixingstainless steel resistor box type 5 steps 10min, rating suitable for Rotor volt 260 complete all as specified and as directed. Make: Speedo control or techno commercial equivalent as approved by the GE. |
| 88 | Supply and fixing in repairs safety buzzer 250w complete all as specified and as directed |
| 89 | Supply and fix in repairs MS Powder coated 2.0 mm thickness pendent push button panel with push button complete suitable for Crane all as per existing at site complete all as specified and as directed.(a) 8 way |
| 90 | (b) 10 way |
| 91 | (c) 12 Way |
| 92 | Supply and Fix in repairs Flameproof / Weatherproof LED Well glass Light Fitting suitable for 45 Watt with lumen out put not less than 4500 Lumens, body made out of aluminium alloy LM -6 body epoxy painted with wire guard reflector flameproof Heat Resistant Clear Toughened ‘Type‐ A’ with Led chip - Osram smd / Citizen / Epistarincluding suitable electronic including necessary fixing arrangments and connecting up completely including taking down existing fittings all as Gas Gr. IIA, IIB Certified by CMRI Dhanbad & CCOE (PESO) Nagpur along with ISI marking Glass. |
| 93 | Material and Labour for heavy duty Exhaust fanof size 450 mm suitable for single phase 240 vlots, 1400 RPM including louvers, ISI marked including taking down existing unserviceable fan complete all as specified and directed by Engineer-in-charge. |
| 94 | Supply and Fix in repairsLED Flameproof fluorescent tube light 1 X 20 watts with lumen out put not less than 2000 Lumens fittings,body made out of aluminium alloy LM -6 body epoxy painted with wire guard relfector, flame proof clear glass tubing to house LED fluorscent tube along with suitable integrated electronic drivers; complete including 1 x 20 WLED fluorescent tube fixed to wall / roof including necessary fixing arrangments CMRI approved and connecting up completely including taking down existing fittings all as per IS-2148 and complete all as specified and directed by Engineer-in-charge. |
| 95 | Supply and Fix in repairLED Flameproof fluorescent tube light 2 X 20 watts with lumen out put not less than 4000 Lumens fittings,body made out of aluminium alloy LM -6 body epoxy painted with wire guard relfector, flame proof clear glass tubing to house LED fluorscent tube along with suitable integrated electronic drivers; complete including 2 x 20 WLED fluorescent tube fixed to wall / roof including necessary fixing arrangments CMRI approved and connecting up completely including taking down existing fittings all as per IS-2148 and complete all as specified and directed by Engineer-in-charge. |
| 96 | Supply and fix of Electronic Voltage stabilizer of 5 KVA capacity input voltage range 150-285 V, /ac output voltage 220 Volts AC complete all as specified and directed |
| 97 | All as per Item above but 4 KVAcapacity |
| 98 | Supply, install testing and commissioning of LT Panel BoardCPRI approved cubical with kiosk type made of 3.15 mm thick outdoor type with IP 54 grade of protection CRCA sheet, powder coated, with support of 50mm x 50mm x 6mmangle iron bottom frame with double hinged front and rear openable shutters of each feeder control unit with locking arrangement in front and back openable inspection doors heat shrinkable PVC sleeved aluminium bus bar of capacity 600 Amps, 3 Phase and Neutral, fixed on suitable insulator all housed in suitable bus bar chamber andprovision and fixing of digital multi function meter with built in selector switch, CTs of suitable ratio, and pilot indication lamps (R,Y &B) complete along with provision for necessary cable entry/exit for all incoming and out going cables with suitable cable glands etcfixed on suitable PCC foundationcomplete, testing and commissioning on completion complete all as specified and directed and shall be comprising of the following including taking down existing unservicable panel board:- Incomer: MCCBwith adjustable thermal magnetic Release range 630 Amps, 4 pole, 50 KA breaking capacity - 01 No, Outgoing: MCCBwith adjustable thermal magnetic Release range 400 Amps, 4 pole, 36 KA breaking capacity - 02 No, MCCBwith adjustable thermal magnetic Release range 100Amps, 4 pole,25 KA breaking capacity- 01 Nos, MCBwith range 32 Amps, 4 pole,- 01 Nos, coloured heat shrinkable PVC insulated Aluminium bus bar 1000 amps, 3 Phase, 4 wire, LED Pilot lamps (R,Y & B)-01set, LED Digital Multi function meter with CTs- 01 No, extended Rotary handles & spreder terminals for all MCCBs. |
| 99 | Supply and fix Flame Proof panel board made out of aluminium Die cast LM6 material and high stainlesssteel hinges and nuts, grade IP65 comprising of following :-Incomer(i)16 AMPS, 25 KA, 4P, MCCB - 01 NosOut going(a)16 AMP, MCCB, 4P, 25 KA - 01 Nos(b)63 AMPS, MCCB 4P, 10 KA - 01 Nos(c)40 AMPS, MCB, 4P, 10 KA - 01 Nos all MCCB/MCB having extended rotary handle (for press & sheet explosive facility panel room) Complete all as specified and directedGas Group IIA/IIB certifieed by CIMFR Dhanbad * CCOE (PESO) Nagpur alongwith ISI Marking Make shyam Cat No : SSPL//Sudhir/Bharat |
