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| 1 | A Check :Material and labour for monthly inspection, maintenance and servicing of DG sets of the following capacities including alternator, electric panel board connection to DG set for routine check (A check) of DG set for smooth functioning and carrying out maintenance as directed. |
| 2 | Monthly Service :Checking engine oil level and topping up as and when required . NOTE : Oil shall be measures and paid separately |
| 3 | Checking and adjusting the belt for tension and replacement of belt. NOTE : Belt shall be measured and paid separately. |
| 4 | Checking of oil bath air cleaner level. |
| 5 | Checking of exhaust system for leakage. |
| 6 | Draining of sediment from fuel filter and fuel tank. |
| 7 | Cleaning of air cleaner element. |
| 8 | Checking engine alternator coupling, mounting bolts and alignment |
| 9 | Tighting all nuts, bolts, in alternator terminal block |
| 10 | Checking of alternator carbon brush and connections in alternator |
| 11 | Checking and tighting of all connection in DC control wiring. |
| 12 | Checking of all radiator rubber hose and replacement if required. NOTE : Hose pipe shall be measured and paid separately |
| 13 | Checking and recording oil pressure, water and oil temperature |
| 14 | Checking anti vibration mounting and replacement if required. NOTE : Anti vibration pad shall be measured and paid separately |
| 15 | Checking throttle linkage |
| 16 | Checking battery for cell test, electrolyte level, gravity and topping up to required level |
| 17 | Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit. |
| 18 | Checking of AMF panel, all electrical connections etc. |
| 19 | Checking of earthing resistance |
| 20 | Cleaning of vegetation around the DG set up to 1.5 mtr area. |
| 21 | 500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : DEBEL |
| 22 | 365 KVA Capacity, Make :Cummins, Model QSN 14GILocation : Nirbhay/Rustom II |
| 23 | 250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4TA, Location : P -63 |
| 24 | 250 KVA Capacity, Make : Greaves, Model D3V6TAG21TA, Location : DEBEL, Sameeksha (02 Nos) |
| 25 | 200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II |
| 26 | 200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE |
| 27 | 160KVA capacity, Make : Greaves, Model 6G11TAG26, Location : USD Hanger |
| 28 | 125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation |
| 29 | 125 KVA Capacity, Make : Cummins, Model 6R1080TA, Location : A&K |
| 30 | 125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED |
| 31 | 125 KVA Capacity, Make : Cummins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS |
| 32 | 125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS |
| 33 | 125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : R2 hanger |
| 34 | 100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL |
| 35 | 100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA |
| 36 | 100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV |
| 37 | 100 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE |
| 38 | 100 KVA capacity, Make : Greaves, Model UC1274C1 Location : AK Bldg, CTC Hanger, Street light DG at ADE (03 Nos) |
| 39 | 81.25 KVA Capacity, Make : KIRLOSKARMODEL NO-N495G LOCATION : FRP |
| 40 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R1040T LOCATION : NISHANT |
| 41 | 62.5 KVA Capacity, Make : GREAVES COTTONMODEL NO-3G11TAG25 LOCATION : SANCHAR |
| 42 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R810TAG1 LOCATION : PTA |
| 43 | 50 KVA Capacity, Make : GREAVESMODEL NO-GPW1150 LOCATION : MK II |
| 44 | 37.5 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU370/23 LOCATION : PUMP HOUSE |
| 45 | B\" Check once in Six month OR 250 Hrs running of DG set whichever is Earlier:Material and labour required for inspection, maintenance, servicing of DG sets of following capacities, including items covered in B check of DG set for smooth functioning and carrying out maintenance complete as per OEM instruction and as directed :- |
| 46 | Repeat the activities of \"A\" Check |
| 47 | Replacement oflubricant oil. NOTE: Lub oil are paid separately. |
| 48 | Replacing lubricant oil filter element with \"O\" ring |
| 49 | Replacing fuel filter element |
| 50 | Replacing coolant. |
| 51 | Replacing Governer oil |
| 52 | NOTE :B Check kit, coolant shall be measured and paid separately under relevant items.Lubricant oil shall be measured and paid separately under relevant item. |
| 53 | 500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : DEBEL |
| 54 | 365 KVA Capacity, Make :Cummins, Model QSN 14GILocation : Nirbhay/Rustom II |
| 55 | 250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4TA, Location : P -63 |
| 56 | 250 KVA Capacity, Make : Greaves, Model D3V6TAG21TA, Location : DEBEL, Sameeksha (02 Nos) |
| 57 | 200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II |
| 58 | 200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE |
| 59 | 160KVA capacity, Make : Greaves, Model 6G11TAG26, Location : USD Hanger |
| 60 | 125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation |
| 61 | 125 KVA Capacity, Make : Cummins, Model 6R1080TA, Location : A&K |
| 62 | 125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED |
| 63 | 125 KVA Capacity, Make : Cummins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS |
| 64 | 125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS |
| 65 | 125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : R2 hanger |
| 66 | 100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL |
| 67 | 100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA |
| 68 | 100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV |
| 69 | 100 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE |
| 70 | 100 KVA capacity, Make : Greaves , Model UC1274C1 Location : AK Bldg, CTC Hanger, Street light DG at ADE (03 Nos) |
| 71 | 81.25 KVA Capacity, Make : KIRLOSKARMODEL NO-N495G LOCATION : FRP |
| 72 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R1040T LOCATION : NISHANT |
| 73 | 62.5 KVA Capacity, Make : GREAVES COTTONMODEL NO-3G11TAG25 LOCATION : SANCHAR |
| 74 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R810TAG1 LOCATION : PTA |
| 75 | 50 KVA Capacity, Make : GREAVESMODEL NO-GPW1150 LOCATION : MK II |
| 76 | 37.5 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU370/23 LOCATION : PUMP HOUSE |
| 77 | Supply only B check kit for DG set of following capacities :-NOTE :It Includes to Oil filter (1.00 Ltr/0.5 ltr), Diesel filter , by pass element |
| 78 | 500 KVA Capacity, Make : Cummins, Model KTA-19-G9, Location : Debel |
| 79 | 365 KVA Capacity, Make :Cummins, Model QSN 14GILocation : Nirbhay/Rustom II |
| 80 | 250 KVA Capacity, Make : Cummins, Model 6CTAA8.3-G4TA, Location : P -63 |
| 81 | 250 KVA Capacity, Make : Greaves, Model D3V6TAG21TA, Location : DEBEL, Sameeksha (02 Nos) |
| 82 | 200 KVA Capacity, Make : Kirlosar, Model NTA-743-G, Location : ADA II |
| 83 | 200 KVA Capacity, Make : Greaves, Model- 6G11TAG29 , Location : MAV ADE |
| 84 | 160KVA capacity, Make : Greaves, Model 6G11TAG26, Location : USD Hanger |
| 85 | 125 KVA Capacity, Make : Kirlosakar, Model 6BTA5.9 G5, Location : Simulation |
| 86 | 125 KVA Capacity, Make : Cummins, Model 6R1080TA, Location : A&K |
| 87 | 125 KVA Capacity, Make : Kirloskar, Model 6RTA/125, Location : SED |
| 88 | 125 KVA Capacity, Make : Cummins , Model 6BTAA5.9-G3, Location : IDST& MMD-02 NOS |
| 89 | 125 KVA Capacity, Make : KIRLOSKAR , Model 6R1080TA, Location : A HILLS |
| 90 | 125 KVA Capacity, Make : KIRLOSKAR CUMINS , Model NTC495G, Location : R2 hanger |
| 91 | 100 KVA Capacity, Make : KIRLOSKAR, Model- KG10045, Location : DEBEL |
| 92 | 100 KVA Capacity, Make : Kirloskar MODEL NO- 68TAA5.9-G3 Location : CASSA |
| 93 | 100 KVA Capacity, Make : CUMINS MODEL NO-6BTA5.9-G5 LOCATION : FCTS DIV |
| 94 | 100 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU 370/23 LOCATION : CFRE PUMP HOUSE |
| 95 | 100 KVA capacity, Make : Greaves , Model UC1274C1 Location : AK Bldg, CTC Hanger, Street light DG at ADE (03 Nos) |
| 96 | 81.25 KVA Capacity, Make : KIRLOSKARMODEL NO-N495G LOCATION : FRP |
| 97 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R1040T LOCATION : NISHANT |
| 98 | 62.5 KVA Capacity, Make : GREAVES COTTONMODEL NO-3G11TAG25 LOCATION : SANCHAR |
| 99 | 62.5 KVA Capacity, Make : KIRLOSKARMODEL NO-4R810TAG1 LOCATION : PTA |
| 100 | 50 KVA Capacity, Make : GREAVESMODEL NO-GPW1150 LOCATION : MK II |
| 101 | 37.5 KVA Capacity, Make : ASHOK LEYLANDMODEL NO-ALU370/23 LOCATION : PUMP HOUSE |
| 102 | Supply only coolant, K cool super plus 50-50 Premix. |
| 103 | Supply only Battery water with electrolyte mix. |
| 104 | Supply only Engine oil 15 W 40 turbo synthetic superior quality engine oil. |
| 105 | Material and labour for replacement ofunserviceable battery 12 V, 180 AH with maintenance free battery 12 Voltinitially charged. Make - Exide / Amaron |
| 106 | Material and labour for replacement ofunserviceable battery 12 V, 150 AH with maintenance free battery 12 Voltinitially charged. Make - Exide / Amaron |
| 107 | Material and labour for replacement ofunserviceable battery 12 V, 90 AH with maintenance free battery 12 Voltinitially charged. Make - Exide / Amaron |
| 108 | Dismantling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections, overhauling / servicing the radiator, clearing, removing blockages arresting leakages, assembling back including necessary welding brazing as required, refixing , reconnecting and testing for proper functioning : |
| 109 | 37.5KVA Capacity |
| 110 | 62.5 KVA Capacity |
| 111 | 100 /125 KVA Capacity |
| 112 | 200/250 KVA Capacity |
| 113 | 365 KVA Capacity |
| 114 | 500 KVA Capacity |
| 115 | Dismantling, removing the alternator / dynamo of from the engine of following capacity of DG Sets, opening up over hauling servicing, replacement of carbon brushes with holders, assembling back, refixing and testing for proper function. |
| 116 | 37.5KVA Capacity |
| 117 | 62.5 KVA Capacity |
| 118 | 100 /125 KVA Capacity |
| 119 | 200/250 KVA Capacity |
| 120 | 365 KVA Capacity |
| 121 | 500 KVA Capacity |
| 122 | Dismantling, removing the self starter from the engine of following capacity DG Sets, opening up, over hauling / servicing, replacement of carbon brushes with holders assembling back, refixing and testing for proper function : |
| 123 | 37.5KVA Capacity |
| 124 | 62.5 KVA Capacity |
| 125 | 75/100 /125 KVA Capacity |
| 126 | 200/250 KVA Capacity |
| 127 | 365 KVA Capacity |
| 128 | 500 KVA Capacity |
| 129 | Dismantling of fuel injector assembly complete from the engine of following capacity of DG sets, reconditioning / serving, replacement of pim spiral, washers, Cup injector, retainer, cup screw etc assembling calibration, setting for proper function refixing and testing for: |
| 130 | 37.5KVA Capacity |
| 131 | 50 / 62.5 KVA Capacity |
| 132 | 75 /100 / 125 KVA Capacity |
| 133 | 200 / 250 KVA Capacity |
| 134 | 365 KVA Capacity |
| 135 | 500 KVA Capacity |
| 136 | Disconnecting all the connections from alternator of DG Set of following capacity removing the alternator from foundations, transporting to workshop, dismantling completely including starter, roter, removing rotor and bearing cleaning all the parts with thinner and varnishing completely with F class varnishing, applying epoxy coating, reassembling, dynamically balancing the alternator transporting and fixing on frame and realignment within tolerance limit, connecting the alternator with all connections and testing on load completely all as directed. |
| 137 | 37.5KVA Capacity |
| 138 | 50/ 62.5 KVA Capacity |
| 139 | 75/100 /125 KVA Capacity |
| 140 | 180/200/250 KVA Capacity |
| 141 | 320 KVA Capacity |
| 142 | 500 KVA Capacity |
| 143 | Material and labour for replacement of defective spare parts of DG Sets of capacity 500 KVA,Make : Cummins, Model KTA-19-G9 including connecting and testing all as specified and directed. |
| 144 | Radiator Hose Pipe Set |
| 145 | Air filter (inner & Outer) |
| 146 | Water Pump assembly |
| 147 | Turbocharger repair Kit |
| 148 | V belt |
| 149 | Fuel Pipe |
| 150 | Material and labour for replacement of defective spare parts of DG Sets of capacity 365KVA,Make : Cummins, Model QSN 14GI including connecting and testing all as specified and directed. |
| 151 | Fuel Pipe |
| 152 | Air filter (inner & Outer) |
| 153 | V Belt |
| 154 | Water Pump Kit |
| 155 | Material and labour for replacement of defective spare parts of DG Sets of capacity 250KVA, Make : Cummins, Model 6CTAA8.3-G4TA &Make : Greaves, Model D3V6TAG21TA, including connecting and testing all as specified and directed. |
| 156 | Air filterinner |
| 157 | Battery Lead |
| 158 | V Belt |
| 159 | OilSeal |
| 160 | Material and labour for replacement of defective spare parts of DG Sets of capacity 200 KVA,Make: Kirlosar, Model NTA-743-G, Make: Greaves, Model- 6G11TAG29including connecting and testing all as specified and directed. |
| 161 | Air filter Inner |
| 162 | Turbo charger repair Kit |
| 163 | Water Pump Assembly |
| 164 | Material and labour for replacement of defective spare parts of DG Sets of capacity 100/125KVA,including connecting and testing all as specified and directed. |
| 165 | Air Filter |
| 166 | V Belt |
| 167 | Hose Pipe Set |
| 168 | Material and labour for replacement of defective spare parts of DG Sets of capacity 62.5KVA,Model GIR 20OSL & NRF 225/2 Make: Greavesincluding connecting and testing all as specified and directed. |
| 169 | Air filter |
| 170 | V Belt |
| 171 | Hose Pipe Set |
| 172 | Material and labour for replacement of defective spare parts of DG Sets of capacity 37.5 KVA, Type 4R 1040 Make: Kirloskerincluding connecting and testing all as specified and directed. |
| 173 | Air filter |
| 174 | V Belt |
| 175 | Hose Pipe Set |
| 176 | Material and labour for replacement of door hinges of various capacity of DG Set |
| 177 | Supply and fixing battery lead with negative and positive brass terminals of suitable size with 3m length of each lead all as directed |
| 178 | Repairs to AMF Panels of 62.5 KVA to 100 KVA DG setdismantling / taking down of all electrical connections from unserviceable AMF panelto carry out following repairs :-(a) Replacement of unserviceable micro processor auto main failure relay 400 volt AC 3 phase 4 wire system having following parameter :-(i) Display of RYB phase voltage.(ii) Display of generating voltage.(iii) Display of generator frequency.(iv) Display of main frequency.(v) Display of battery voltage.(vi) Display of single phase current.(vii) Display of generator run hursMake:- C&S / Hitech or equivalent.(b) Replacement of digital multifunctional meter of size 96x96mm having following parameter:(i) Voltage, Ampere and frequency (c) Replacement of digital energy meter 3 phase of size 96 x 96mm. (d) Replacement of safety control relay for cranking-01 Nos.(e) Replacement of burnt out control wiring for panel with suitable size of lugs.(f) Replacement of auto/manual switch |
| 179 | All as per Sl ItemNo 24 above but for 125 KVA to 250 KVA DG Set |
| 180 | All as per Sl ItemNo 24 above but for 365 KVA to 500 KVA DG Set |
| 181 | Material and labour for replacement of unserviceable contactor AC operated 4 pole 415 volts suitable for the following capacity of DG set :- |
| 182 | DG set 365 KVA |
| 183 | DG set 250 KVA |
| 184 | DG set 200 KVA |
| 185 | DG set 125 KVA |
| 186 | DG set 100 KVA |
| 187 | DG set 62.5 KVA |
| 188 | Taking out old unserviceable battery charger from the following DG sets replacement with the following battery charger of suitable capacity and checking the terminals including petroleum jelly and spray cleaning and getting test certificate to produce Engineer-in-charge for the following capacities of DG sets all as specified and as directed. |
| 189 | Battery charger 24 volts 20 Amps capacity panel mounted suitable for 500 KVA DG set complete all as directed. |
| 190 | Battery charger 24 volts 10 Amps capacity panel mounted suitable for 200/250/365 KVA DG set complete all as directed. |
| 191 | Battery charger 12 volts 20 Amps capacity panel mounted suitable for 100/125 KVA DG set complete all as directed. |
| 192 | Battery charger 12 volts 10 Amps capacity panel mounted suitable for 37.5/62.5 KVA DG set complete all as directed. |
| 193 | Supply and fix in repairs controller (dia), AVR, start stop relay including complete wiring and necessary modification of main control panel of 500 KVA to 365 KVA DG set including testing on completion of work and taking out old unserviceable parts complete all as directed. |
| 194 | Material and labour for servicing overhauling to complete alternator upto 100 KVA assembly cleaning, varnishing of rotor, starter assembly and replacement of ball bearing front and rear including greasing and testing all as directed. |
| 195 | Material and labour for servicing overhauling to complete alternator upto 125 KVAto 250 KVA assembly cleaning, varnishing of rotor, starter assembly and replacement of ball bearing front and rear including greasing and testing all as directed. |
| 196 | Opening, dismantling and removing of alternator of 100/125 KVA DG set installed at ADE / DEBEL for repair and replacementpurpose and to reinstall at site with complete satisfaction, checking and repair of following parts as under :-(a) Diode positive and negative as per capacity of alternator of 100/125 KVA DG Set (b) Automatic voltage regulator card as per capacity of DG Set 100/125 KVA(c) Excitor coil of alternator(d) Xiner IC(e) Bearing front and rear |
