Tender For Fabrication, Erection & Dismantling Work Of Pipe And Machinery, Ken Carrier, Replacement of worn out runners of bagasse carrier and bagasse elevator. Removing the angles on both sides of the cane carrier and installing new angles. Removing and straightening the crooked girder of the cane carrier pit and successfully giving the trial. Cutting out the damaged knife of a cane kicker and replacing it with a new knife and balding. Removing the old hood of cane cutter and making a new one from 10/12 mm plate and giving a satisfactory trial. Cutting out the melted side plate of cane cashew and fitting it with a new/old plate. Remove the old corroded tray of the mill house, make it from 8/8 mm new/old plate and install it and give a satisfactory trial. Balding the count pinion of mill house and grinding it according to size. Making juice stainer catchers from new and old plates at various places, installing them and giving them trials. repairing mill house gutters Repairing the rotten bottom of juice/water weighing tank and side plate of round square tank and giving trial. Removing the melted plate of the trough of bagasse elevator/bagasse cashier and installing a new one. Cutting and removing the gully/cut side plates fitted on both sides of the Bagas elevator/bagas caisson and erecting the new plate and giving it trial. Removing the corroded plate of the trough and installing a new one. Internal and external cleaning of boiler chimney and double coat painting. Making and fitting the outlet damper of FD fan of boiler and giving satisfactory trial. After taking out the catcher of the quad, making the bent fins by making them from the old plate and fitting them, doing stenting etc. and giving a satisfactory trial. Remove the top cover of the quad body, replace it with a new one and give it a trial. Installing new tubes of quad, juice heater and giving hydraulic trial. Conducted hydraulic test of tubes of quad juice heater and pans and gave satisfactory trial. Removing the ball from the quad, removing the related vapor pipe cover, making a new ball from 10/12 mm plate and fitting it, re-fitting the related vapor pipe cover etc. and giving a successful trial. Make a new catcher for the quad, remove the old one, fit it in its place and give it a trial. Cutting out the central feed vapor (steam) pipe of the quad and installing it after cleaning and giving it trial. Removing rebar from blind tube of quad and driving rammer in the hole. Cutting out the melted plate of the juice heater compartment, making a new plate, installing it and giving it a trial. Cutting out the melted tube plate of the juice heater and installing a new plate by making a hole. To install the juice heater by opening its cover and facing up. Cutting out the partition plate of the neck header of the juice heater and installing the partition plate from 8/10 mm plate, making packing grooves for them, labeling them and giving trial after packing. Removing damaged leaky tubes of quad juice heater. Open the tight junction box of the juice heater and remove it along with the double beat bulbs and replace it with a new bulb and give a satisfactory trial. Screwing the gully plate to the partition plate of the juice heater. D- Removing the super heater and installing a new one as per the drawing. Removing the old juice heater and installing a new/second juice heater at the specified place and doing all the connections related to it and giving a satisfactory trial. Cutting out one meter cell in the flange side of recovery tower of syrup sulphiter and making a new one, installing it, fitting it and giving satisfactory trial. Cutting out the distribution plate of juice sulfiter and making it from 8 mm plate and installing it and giving satisfactory trial. Remove the mesh of the juice sulfiter, make a new one, cut it into the cell, put it inside and close the cell again. Cutting out the corroded vapor cone of the recovery tower of juice sulfite and installing a new one. Cutting and removing melted pipe flange of MS/SS coil of juice sulfiter and installing new one. Straighten the center shaft of the juice sulfiter, fit the arm in it and fix the place where the tablet is inserted. Removing the melted melter from the furnace and installing a new one along with the coil/jacket and giving a satisfactory trial. Remove the sulfur furnace skewer, make it from a new/old plate, install it and give it a trial. Remove the jacket of the sulfur furnace and replace it with a new/old plate. Removing the top cover of the melted old sulfur furnace, making a new one and giving it a trial. Remove the bottom tray of the melted old sulfur furnace, make a new one and give it a trial. Removing the old sulfur furnace and installing a new furnace and making all the connections related to it and giving a satisfactory trial. Removing the melted tray of the vacuum filter and replacing it with a new/old plate. Removing a clogged vacuum filter adapter and replacing it with a new one To give satisfactory trial of mud mixture by disassembling the scow conveyor and making a new one. Remove the melted plate near the juice box from the door of the basement cell and replace it with a new one from 8/10 mm plate and give a satisfactory trial. Removing clear juice and mud juice boxes installed in juice clarifier and making new ones and making related connections. Repairing the melted disc/disk fitted in the center shaft in the mud compartment of the door. Repairing door compartment trays where they are leaking/cut. Checking the compartment of the plates in the door and removing the bud of the plates by cutting them and making the bud of a new plate and installing it, giving it an angle support and labeling it and giving a leak proof trial. Making floating type scrapers in each compartment of the door and fitting rubber pads in the scrapers and giving them trial. Cutting out the clear juice box stuck to the door and making a new one. Giving trial by making telescope bulb and related connections. Changing the gutter of the door by making sealing of all four compartments of the door body with new and old plates. Cutting out the sore cell of the pan and fitting it using new and old 8/10 mm plate and giving a satisfactory trial. Stenning from inside the pan shells. After removing the venturi of the condenser, installing a new venturi on its scene and completing all the work related to it, give it a trial. Cutting out the old corroded feed header of the pans, making and installing a new header along with the fence and completing all the work related to it and giving it a trial. Cutting out the screwed spray nozzle boxes of condensers of pans and installing new ones as per the sample to the correct degree and giving satisfactory trials. Give trial by repairing molasses conditioner on pan Removing the galley plate of hot/cold water overhead tank Giving leak puff trial by installing new plate/about one meter side plate Strengthening by placing a ring on the vapor pipe of Pan Quad. Remove the oil from the top of the pan and taper the cone of the pan body below it. Cutting out the pan top cover and making a new cover and installing it and trial. Making gutters for the syrup tank of the pan and installing them and giving a satisfactory trial. Cutting rings from 10/12 mm plate of pans and spraying them from inside. Cutting out the dome of the pan and making a dome from a new plate and installing it. Removing the broken shaft of the crystallizer and installing a new shaft. Replacement and spruthening of the taut rib on the arm of the blaster Connecting and aligning the broken shaft of the crystallizer and giving it a trial. Removing the broken arm of the crystallizer and replacing it with a new one from old iron. Making suits of centrifugal continuous machine from new/old plates and Stything the base frame of centrifugal continuous machine by placing a new plate on it. Making and fitting the molasses chamber of the centrifugal machine and making and installing the suits of the centrifugal continuous machine and giving successful trials. Making water tray of centrifugal machine. Removing the armature from the centrifugal pugmill shaft and installing a new one. Remove the old magma shaft, make a new one and give it a trial. Making blade of blower motor on A-machine and making header of 12 inch pipe line and installing bulb in it and giving element trial. Cutting off the top of the sugar melter, making a new plate, installing it and giving it a trial. Make a motor wad on the top of the sugar melter, fit the arm in the old shaft, do alignment and give it a trial. Dismantling of transit heater installed on C Centrifugal Machine No. 1 and removing all the partition plates on the lower platform form. Removing the old tray of Sugar Hopper No. 1 and making a new one from 3 mm plate and fitting it with angle serpentine and Replacement of distance piece of weak and damaged connecting rod of 1200 mm hopper with 05 mm plate. Removal of sore channel/angle of sugar grader/elevator and 6/8 Repair and fit the pumps suction pipe by opening its old mesh. Remove the jet box installed in the condensers and install a new one after getting it checked. Open the suction box fitted in the spray pond and the nozzles and nozzles fitted in it. Cleaning pipelines and opening dummies of branch lines. Fabricating and fitting spray pond clusters from MS steel. Screwing of bent and weak plates of various stations. Removing damaged damaged wattles at various stations and installing new wattles in their place and completing all the work related to it and conducting trials. Making coils ranging from 1 inch to 6 inches and fitting them at the specified place. Making and installing a round/square tank anywhere inside the mill as per the instructions, making its connection and giving it a trial. Cutting and straightening out old plates lying in the scape/from the plant Removing old beds of pumps and motors of different sizes at different stations and installing new beds. Cutting out the damaged and damaged main holes of different sizes at different stations and making them with the grave as per the sample. Repairing light structures, platforms, ladders etc. of various stations. Cutting out the mud mixture tray and replacing it with new mud mixture. Making and installing the tray and fitting the mud conveyor and all the equipment. Repairing the bagasse flow cyclone installed on the vacuum filter and installing a new one and giving satisfactory trials. Taking out the monitor casing of the SD machine and repairing it as per the instructions and fitting it back into the machine. Removing the old hood of SD machine and making and installing a new hood as per the sample and giving satisfactory trial. Cutting out the cones installed at various places and making and installing them as per the sample from 8/10 mm plate. Cutting out the bent part of the top taper cone of the pan and making a new one from 8/10 mm plate. Cut out the cone on the top of the juice sulfiter and install it using an 8/10 mm plate as per the sample. Cutting out the neck part of the syrup tanks and the bottom of the pan and fitting them with the new/old plate provided and giving a leak proof trial. The gaps at various places on the platform of SD machines should be masked with plates, welded, labeled, made leak proof and fitted on top of the plate. Dismantling the center shaft of the clarifier and taking it out and installing the given shaft at its place as per the sample/drawing and preparing the elements etc. of the center shaft of the clarifier by making it from the given pipe as per the sample/drawing. Cutting out all the arms of the center shaft of the clarifier and making and installing new arms and scraper assembly etc. as per the sample/instructions, fitting all the scrapers and aligning them for satisfactory driving and water. Dismantling of worn out equipment of water and juice bar drug scale and replacement of weight system, tirad, sheet, supporting etc. as per instructions and replacement of flow meter given at various places as per instructions along with accessories etc. Cutting out the gully fins of the bed square and installing new ones from 6 mm plate and giving a satisfactory trial. Dismantling, fabrication, fitting and necessary connections of inner and outer shells of calandria of Pan No. 1, 2, 3 and 4 and giving hydraulic trial. Cutting out the bottom plate of the door (clarifier) and replacing the bottom plate with a new plate 8/10 mm and giving it a trial. Changing the door (clarifier) compartment cell and giving trial. Cutting out the juice heater cell and replacing it with a new cell 10/12 mm. Vapor pipe to Quad Body No. 04 and intermediate vapor of Quad Body Cutting and removing the vapor bleeding pipe from Quad Body No. 01 to Juice Deter Header and making a new vapor bleeding pipe from 08/10 mm plate and giving it trial. Dismantling, fabrication and erection of heavy structure by making new syrup sulfiter as per sample and making all connections etc. Strengthening of heavy structures. Cutting and removing the wall plate of various units (quad, pan, door, etc.) and fabricating it in place with 10/12 mm plate. Dismantle, fabricate and erect pipes (above 12). Making and installing platforms, railings, stairs etc. as per instructions at various stations. Patching work at various stations Making new suits and fitting them in boiler no. 01 and 02 and giving satisfactory trials. Making structures including sheds etc. for various electrical DBs. According to the given design, installation of bagasse dryer, new ID fan casing, motor bed etc. from new/old iron and giving satisfactory trial. Dismantling the calendar of Pan No. 3 with our own resources and keeping it at the specified place. To fit the supplied new calendriya at its place including staging etc. with our own resources and to give satisfactory trials by fitting the related vapor pipe, pipeline, bulb and other valves etc. Removing SS/Bass tubes of pan and giving satisfactory hydraulic trial by retubing new tubes etc. Pipeline work above 300 mm to 1100 mm 1- Dismantling 2- Fabrication 3- Erection Fabrication and erection work of Band T from 300 mm to 1100 mm. Fabricating and installing flanges above 300 mm up to 1100 mm. Work on balls above 300 mm up to 1100 mm 1- Dismantling 2- fitting Fabricating and erecting reusers from 300 mm up to 1100 mm. A- Dismantling of gully pipe line from 1/2 inch to 12 inch. B- Erection of new/old pipe line given from 1/2 inch to 12 inch and giving trial. Opening and cleaning pipelines of different sizes from 25 mm to 250 mm in the mill and tying them at the same place after cleaning. Dismantling of tee, case, band, reducer, nipple, flange and bulb from 25 mm to 300 mm installed at various stations. a-t b-cross c-band d- reducer f- nipple Six- Phalange h- bulb Fabricating and installing neck tee, case, band, reducer, nipple, flange and bulb from 25 mm to 300 mm at various stations. k-t b-cross c-band d- reducer f- nipple Six- Phalange h- bulb Fabricating and fitting nipples above 300 mm up to 1100 mm.
