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Tender For Piping And Associated Works, Structural Steel Works, Ug Piping Works, Etc. In Connection With Composite Works For Pdh Unit For Gail Usar Pdh-Pp Project At Usar, Alibagh, Dist.Raigad, Maharashtra, alibag-Maharashtra

Bridge And Roof Company India Limited has published Tender For Piping And Associated Works, Structural Steel Works, Ug Piping Works, Etc. In Connection With Composite Works For Pdh Unit For Gail Usar Pdh-Pp Project At Usar, Alibagh, Dist.Raigad, Maharashtra. Submission Date for this Tender is 18-06-2024. Steel Structures Tenders in alibag Maharashtra. Bidders can get complete Tender details and download the document.




Tender Notice

43432010
Corrigendum : Tender For Piping And Associated Works, Structural Steel Works, Ug Piping Works, Etc. In Connection With Composite Works For Pdh Unit For Gail Usar Pdh-Pp Project At Usar, Alibagh, Dist.Raigad, Maharashtra
Open Tender
Indian
Maharashtra
alibag
18-06-2024

Tender Documents

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(Tender Document / Tender Notice )

Tender Details

Piping And Associated Works, Structural Steel Works, Ug Piping Works, Etc. In Connection With Composite Works For Pdh Unit For Gail Usar Pdh-Pp Project At Usar, Alibagh, Dist.Raigad, Maharashtra

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 10-Jun-2024 CORRIGENDUM-1 Date 18-06-2024

Key Value

Document Fees
INR 23600 /-
EMD
INR 1200000.0 /-
Tender Value
INR 9.30 Crore /-

Attachment

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BOQ_849378.xls Tender Document 0 KB
Tendernotice_1.pdf Tender Document 0 KB
ea7aab6e-01cd-4dd3-badc-24a26c09f9a1.html Tender Notice 0 KB
Technical_Specification_P_2.rar Tender Document 0 KB
HSE_Documents_GAIL_Usar.pdf Tender Document 0 KB
eTender-Document-71147-Pi_1.pdf Tender Document 0 KB

BOQ Items

Name of Work:Piping and Associated Works, Structural Steel Works, UG Piping Works, etc.” in connection with “Composite Works for PDH Unit for GAIL Usar PDH-PP Project at Usar, Alibagh, Dist. Raigad, Maharashtra
Sl. No. Item Description
1PIPING-UNITS
2FABRICATION OF PIPING SPECIALS FROM PIPES (SUPPLIED BY OWNER) :- Fabrication of the following specials from pipes of all types & thicknesses including transportation of materials from Owner"s storage points to work site/workshop, cutting, fitup, edge preparing, welding, bending, testing (Including DP) & inspection as per specs etc. supply of all necessary equipment, consumables, labour, supervision etc. The work shall be carried out as per the specificatons,drawings and instructions of Engineer-in-Charge.Note: Sizes mentioned under the heading of Reducers (Conc. / Ecc.) are for large end.
3C.S MITRE BENDS-90; THK. <= 10MM
4NB 16.000 INCHES
5NB 18.000 INCHES
6NB 20.000 INCHES
7NB 24.000 INCHES
8NB 26.000 INCHES
9NB 28.000 INCHES
10NB 30.000 INCHES
11NB 32.000 INCHES
12NB 34.000 INCHES
13NB 36.000 INCHES
14C.S MITRE BENDS-90; THK. > 10MM AND <= 20MM
15NB 40.000 INCHES
16NB 42.000 INCHES
17NB 44.000 INCHES
18NB 46.000 INCHES
19NB 48.000 INCHES
20NB 50.000 INCHES
21NB 52.000 INCHES
22C.S MITRE BENDS-45; THK. <= 10MM
23NB 16.000 INCHES
24NB 18.000 INCHES
25NB 20.000 INCHES
26NB 24.000 INCHES
27NB 26.000 INCHES
28NB 28.000 INCHES
29NB 30.000 INCHES
30NB 32.000 INCHES
31NB 36.000 INCHES
32C.S MITRE BENDS-45; THK. > 10MM AND <= 20MM
33NB 40.000 INCHES
34NB 42.000 INCHES
35NB 44.000 INCHES
36NB 46.000 INCHES
37NB 48.000 INCHES
38NB 50.000 INCHES
39NB 52.000 INCHES
40C.S CONC. REDUCERS; THK. <= 10MM
41NB 16.000 INCHES
42NB 18.000 INCHES
43NB 20.000 INCHES
44NB 24.000 INCHES
45NB 26.000 INCHES
46NB 28.000 INCHES
47NB 30.000 INCHES
48NB 32.000 INCHES
49NB 34.000 INCHES
50NB 36.000 INCHES
51C.S CONC. REDUCERS; THK. > 10MM AND <= 20MM
52NB 42.000 INCHES
53NB 44.000 INCHES
54NB 46.000 INCHES
55NB 48.000 INCHES
56NB 50.000 INCHES
57NB 52.000 INCHES
58C.S ECC. REDUCERS; THK. <= 10MM
59NB 16.000 INCHES
60NB 18.000 INCHES
61NB 20.000 INCHES
62NB 24.000 INCHES
63NB 26.000 INCHES
64NB 28.000 INCHES
65NB 30.000 INCHES
66NB 32.000 INCHES
67NB 34.000 INCHES
68NB 36.000 INCHES
69C.S ECC. REDUCERS; THK. > 10MM AND <= 20MM
70NB 40.000 INCHES
71NB 42.000 INCHES
72NB 44.000 INCHES
73NB 46.000 INCHES
74NB 48.000 INCHES
75NB 50.000 INCHES
76NB 52.000 INCHES
77C.SFUNNELS
78NB4.000 INCHES
79NB6.000 INCHES
80NB8.000 INCHES
81NB 10.000 INCHES
82NB 12.000 INCHES
83PIPING (ABOVE GROUND) :-Transportation of all piping items from Owner"s storage point to work site/work shop; fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, pipe spools, fittings, flanges etc. to match with the mating edges of uneven/different thickness wherever required); fitup, bending, preheating wherever required, welding, threading, and laying of pipes and pipe spools (spools along with supports) of all types and thickness over sleepers, overhead on racks and at all elevations, hook-ups with existing piping, connecting with equipment nozzles, strainers, steam traps, orifice assemblies, spray nozzles, rotameters, tappings for pressure gauges, thermowells, sample connections, sample coolers, closed sample system cabinets etc. and fixing of gaskets, bolts, nuts including application of torque wherever required & all other inline instruments and fittings, like elbows, reducers, tees, flanges, spectacle blinds and spacer&blinds, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcingpads), SW valves upto 1.5 NB, Steam Supply/ Condensate Recovery stations(Cast/Fabricated), welding of Strip as per EIL Std 7-51-0112 to all pipes before hydro-testing at exit points of Units for earthing purpose; alignment, cleaning & flushing by water/compressed air,hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified draining, drying by compressed aircompleting all such works in all respects as per the specifications, drawings and instructions of Engineer-in-Charge. Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Carbon steel piping includes LTCS piping also.
84CARBON STEEL PIPING (NON IBR); THK. <= 10MM
85FABRICATION (BUTT WELD)
86NB UPTO 1.5 INCH
87NB 2 INCH - 6 INCH
88NB 8 INCH - 14 INCH
89NB 16 INCH - 24 INCH
90NB 26 INCH - 36 INCH
91NB 38 INCH - 48 INCH
92FABRICATION (FILLET WELD)
93NB UPTO 1.5 INCH
94NB 2 INCH - 6 INCH
95NB 8 INCH - 14 INCH
96NB 16 INCH - 24 INCH
97NB 26 INCH - 36 INCH
98NB 38 INCH - 48 INCH
99NB 50 INCH - 60 INCH
100ERECTION (OTHER THAN SPOOL)
101NB UPTO 1.5 INCH
102NB 2 INCH - 6 INCH
103NB 8 INCH - 14 INCH
104NB 16 INCH - 24 INCH
105NB 26 INCH - 36 INCH
106NB 38 INCH - 48 INCH
107NB 50 INCH - 60 INCH
108CARBON STEEL PIPING (NON IBR); THK. > 10MM AND <= 20MM
109FABRICATION (BUTT WELD)
110NB 2 INCH - 6 INCH
111NB 8 INCH - 14 INCH
112NB 16 INCH - 24 INCH
113NB 26 INCH - 36 INCH
114NB 38 INCH - 48 INCH
115NB 50 INCH - 60 INCH
116ABOVE 60 INCH
117ERECTION (OTHER THAN SPOOL)
118NB 2 INCH - 6 INCH
119NB 8 INCH - 14 INCH
120NB 16 INCH - 24 INCH
121NB 26 INCH - 36 INCH
122NB 38 INCH - 48 INCH
123NB 50 INCH - 60 INCH
124ABOVE 60 INCH
125CARBON STEEL PIPING (IBR); THK. <= TO 10MM
126FABRICATION (BUTT WELD)
127NB UPTO 1.5 INCH
128NB 2 INCH - 6 INCH
129NB 8 INCH - 14 INCH
130NB 16 INCH - 24 INCH
131FABRICATION (FILLET WELD)
132NB UPTO 1.5 INCH
133ERECTION (OTHER THAN SPOOL)
134NB UPTO 1.5 INCH
135NB 2 INCH - 6 INCH
136NB 8 INCH - 14 INCH
137NB 16 INCH - 24 INCH
138CARBON STEEL PIPING (IBR); THK. > 10MM AND <= 20MM
139FABRICATION (BUTT WELD)
140NB 2 INCH - 6 INCH
141NB 8 INCH - 14 INCH
142NB 16 INCH - 24 INCH
143ERECTION (OTHER THAN SPOOL)
144NB 2 INCH - 6 INCH
145NB 8 INCH - 14 INCH
146NB 16 INCH - 24 INCH
147STAINLESS STEEL PIPING (NON-IBR); THK. <= 10MM
148FABRICATION (BUTT WELD)
149NB UPTO 1.5 INCH
150NB 2 INCH - 6 INCH
151NB 8 INCH - 14 INCH
152NB 16 INCH - 24 INCH
153NB 26 INCH - 36 INCH
154FABRICATION (FILLET WELD)
155NB UPTO 1.5 INCH
156ERECTION (OTHER THAN SPOOL)
157NB UPTO 1.5 INCH
158NB 2 INCH - 6 INCH
159NB 8 INCH - 14 INCH
160NB 16 INCH - 24 INCH
161NB 26 INCH - 36 INCH
162STAINLESS STEEL PIPING (NON-IBR); THK. > 10MM AND <= 20MM
163FABRICATION (BUTT WELD)
164NB 16 INCH - 24 INCH
165NB 26 INCH - 36 INCH
166NB 38 INCH - 48 INCH
167NB 50 INCH - 60 INCH
168ERECTION (OTHER THAN SPOOL)
169NB 16 INCH - 24 INCH
170NB 26 INCH - 36 INCH
171NB 38 INCH - 48 INCH
172NB 50 INCH - 60 INCH
173STAINLESS STEEL PIPING (NON-IBR); THK. > 20MM AND <= 30MM
174FABRICATION (BUTT WELD)
175ABOVE 60 INCH
176ERECTION (OTHER THAN SPOOL)
177ABOVE 60 INCH
178ALLOY STEEL PIPING (NON-IBR); THK. <= 10MM
179FABRICATION (BUTT WELD)
180NB UPTO 1.5 INCH
181NB 2 INCH - 6 INCH
182NB 16 INCH - 24 INCH
183FABRICATION (FILLET WELD)
184NB UPTO 1.5 INCH
185ERECTION (OTHER THAN SPOOL)
186NB UPTO 1.5 INCH
187NB 2 INCH - 6 INCH
188NB 16 INCH - 24 INCH
189ALLOY STEEL PIPING (NON-IBR); THK. > 10MM AND <= 20MM
190FABRICATION (BUTT WELD)
191NB 8 INCH - 14 INCH
192NB 16 INCH - 24 INCH
193NB 26 INCH - 36 INCH
194ABOVE 60 INCH
195ERECTION (OTHER THAN SPOOL)
196NB 8 INCH - 14 INCH
197NB 16 INCH - 24 INCH
198NB 26 INCH - 36 INCH
199ABOVE 60 INCH
200ALLOY STEEL PIPING (NON-IBR); THK. > 20MM AND <= 30MM
201FABRICATION (BUTT WELD)
202NB 50 INCH - 60 INCH
203ERECTION (OTHER THAN SPOOL)
204NB 50 INCH - 60 INCH
205ALLOY STEEL PIPING (IBR); THK. <= 10MM
206FABRICATION (BUTT WELD)
207NB UPTO 1.5 INCH
208NB 2 INCH - 6 INCH
209FABRICATION (FILLET WELD)
210NB UPTO 1.5 INCH
211ERECTION (OTHER THAN SPOOL)
212NB UPTO 1.5 INCH
213NB 2 INCH - 6 INCH
214ALLOY STEEL PIPING (IBR); THK. > 10MM AND <= 20MM
215FABRICATION (BUTT WELD)
216NB 2 INCH - 6 INCH
217NB 8 INCH - 14 INCH
218NB 16 INCH - 24 INCH
219ERECTION (OTHER THAN SPOOL)
220NB 2 INCH - 6 INCH
221NB 8 INCH - 14 INCH
222NB 16 INCH - 24 INCH
223STEAM TRACERS CARBON STEEL
224NB0.500 INCHES
225NB0.750 INCHES
226VALVES :- Transportation of all types of valves (Including special valves, motor operatedvalves, PRDS, PSVs, TSVs, Control valves, On-Off/Shutdown valves, Self actuating valves) from Owner"s storage points to contractor"s stores/worksite and installation of valvesfor all rating including assembly of valves accessories like air bottles etc, if any, fixing of gaskets bolts/nuts wherever required as per specification, drawings and directions of Engineer-in-Charge.
227FLANGED/WAFER VALVES INCLUDING MOV (UPTO 600#)
228NB0.750 INCHES
229NB1.500 INCHES
230NB2.000 INCHES
231NB3.000 INCHES
232NB4.000 INCHES
233NB6.000 INCHES
234NB8.000 INCHES
235NB 10.000 INCHES
236NB 12.000 INCHES
237NB 14.000 INCHES
238NB 16.000 INCHES
239NB 18.000 INCHES
240NB 20.000 INCHES
241NB 24.000 INCHES
242NB 30.000 INCHES
243NB 36.000 INCHES
244CONTROL VALVES (UPTO 600#)
245NB1.000 INCHES
246NB1.500 INCHES
247NB2.000 INCHES
248NB3.000 INCHES
249NB4.000 INCHES
250NB6.000 INCHES
251NB8.000 INCHES
252NB 10.000 INCHES
253NB 12.000 INCHES
254NB 14.000 INCHES
255NB 16.000 INCHES
256CARBON STEEL BW VALVES INCLUDING MOV (NON IBR)
257NB0.750 INCHES
258NB2.000 INCHES
259NB3.000 INCHES
260NB8.000 INCHES
261AS/SS BW-VALVES INCLUDING MOV(NON-IBR)
262NB0.750 INCHES
263NB1.000 INCHES
264ON-OFF / SHUTDOWN VALVE (UPTO 600#)
265NB0.750 INCHES
266NB1.000 INCHES
267NB1.500 INCHES
268NB2.000 INCHES
269NB3.000 INCHES
270NB4.000 INCHES
271NB6.000 INCHES
272NB8.000 INCHES
273NB 10.000 INCHES
274NB 12.000 INCHES
275ON-OFF / SHUTDOWN VALVE (900# & ABOVE)
276NB3.000 INCHES
277PRESS. RELIEF/ SAFETY VALVES, PILOT OP. SAFETY VALVES (UPTO 600#)( Size are valve inlet size)
278NB1.000 INCHES
279NB1.500 INCHES
280NB2.000 INCHES
281NB3.000 INCHES
282NB4.000 INCHES
283NB6.000 INCHES
284NB8.000 INCHES
285EXPANSION JOINTS/BELLOWS :- Transportation ofalltypesofExpansion Joints/Bellows from owner"sstorage points to contractor"s stores/work site andinstallation/ assembly of expansion joints and fixing of gaskets, bolts&nuts wherever requiredas per drawings, specifications and directions of Engineer-in-charge.
286METALLIC EXPANSION JOINTS(INCLUDING TEFLON LINED)
287NB 36.000 INCHES
288NB 42.000 INCHES
289NB 48.000 INCHES
290NB 54.000 INCHES
291NB 60.000 INCHES
292NB 72.000 INCHES
293NB 84.000 INCHES
294NB 90.000 INCHES
295SPRING SUPPORT ASSEMBLIES :- Transportation of all types of spring support assemblies from Owner"s storage points to contractor"s stores/worksite and installation of spring support assemblies for all rating including assembly, if any, fixing of gaskets bolts/nuts, welding attachments wherever required as per specification, drawings and directions of Engineer-in-Charge. Contractor to ensure that travel stops are removed and spring is locked in cold load position for Hydrotest. It shall be ensured that locking devices are removed and springs are properly set at hot load position during commissioning.
296SPRING SUPPORT ASSEMBLIES
297REINFORCING PADS FOR PIPES :- Fabrication ofreinforcingpads for pipeconnection wherever required (from pipes only suppliedbytheOwner)and erection, fitup, welding & testing (including DP) if required of the same andas per the specifications, drawings and instructions ofthe Engineer-in-Charge. Note: Sizes mentioned forReinforcing Pads are for branch pipe
298C.S REINFORCING PADS
299NB2.000 INCHES
300NB3.000 INCHES
301NB4.000 INCHES
302NB6.000 INCHES
303NB8.000 INCHES
304NB 10.000 INCHES
305NB 12.000 INCHES
306NB 14.000 INCHES
307NB 16.000 INCHES
308NB 18.000 INCHES
309NB 20.000 INCHES
310NB 24.000 INCHES
311NB 26.000 INCHES
312NB 30.000 INCHES
313NB 36.000 INCHES
314NB 42.000 INCHES
315A.S REINFORCING PADS
316NB2.000 INCHES
317NB3.000 INCHES
318NB4.000 INCHES
319NB6.000 INCHES
320NB8.000 INCHES
321NB 10.000 INCHES
322S.S REINFORCING PADS
323NB2.000 INCHES
324NB3.000 INCHES
325NB4.000 INCHES
326NB6.000 INCHES
327NB8.000 INCHES
328NB 10.000 INCHES
329NB 12.000 INCHES
330DYE PENETRATION TEST :- Performance of dye penetrant test including supply of all necessary materials, equipment and labour for carrying out the work as per specification and directions of Engineer-in-Charge.
331DYE PENETRANT TEST
332PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY OWNER) :- Fabrication, erection (at all elevations) of pipe supports like shoes, cradles, hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides,special supports, pads (including corrosion pads & protection shields), welding of stiffeners as per drawings, T post etc. of all types including all necessary equipments, consumables, labour,returning surplus materials and scrap etc to owner"s storage points and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; andadjustment/ alignment during precommisioning, commisioning as per the instructions ofEngineer-in-charge.
333DUMMY PIPE SUPPORTS FOR C.S (OWNER SUPPLIED)
334DUMMY PIPE SUPPORTS FOR S.S (OWNER SUPPLIED)
335DUMMY PIPE SUPPORTS FOR A.S (OWNER SUPPLIED)
336PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY B AND R) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles,hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads(including corrosion pads & protection shields), welding of stiffeners as per drawings, T post etc. of all types including all necessary equipments, consumables, labour, and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; andadjustment/ alignment during precommisioning, commisioning as per the instructions ofEngineer-in-charge.
337C.S STRUCTURAL STEEL (B AND R SUPPLIED)
338S.S STRUCTURAL STEEL (B AND R SUPPLIED)
339A.S STRUCTURAL STEEL (B AND R SUPPLIED)
340WOODEN/HIGH DENSITY PUF SUPPORTS FOR COLD LINES:- Shaping, positioning and fixing of cold line supports as per EIL pipe support standard having the following specifications: Wood specification:Hard wood, chemically treated with creosote under pressure. Quality of wood to conform class-I durability as per IS-3629 & Grade-I timber of Group-A withpermissible compression strength of 70 Kg/cm2 perpendicular to grains as per IS-883. PUF specifications: Density for lines upto 6" NB : 240 kg/cm3 Density for lines above 6" NB : 320 kg/cm3
341WOODEN BLOCKS
342HIGH DENSITY (240 Kg/Cu.M) PUF BLOCKS
343HIGH DENSITY (320 Kg/Cu.M) PUF BLOCKS
344MODIFICATION/EXTRA WORKS (IF ANY) :- Cutting, bevelling, fitup, welding of different sizes of CS/AS/SS/Higher Alloy piping of all types and thicknessess in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner"s storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour and supervision including attending repairs for completing the work as per the instruction of Engineer-in-charge.
345FLAME CUTTING C.S PIPINGIBR/NON IBR
346HACKSAW CUTTING C.S PIPINGIBR/NON IBR
347BEVELLINGC.S PIPINGIBR/NON IBR
348FITUP & WELDINGC.S PIPINGIBR/NON IBR
349FLAME CUTTINGS.S PIPINGIBR/NON IBR
350HACKSAW CUTTINGS.S PIPINGIBR/NON IBR
351BEVELLINGS.S PIPINGIBR/NON IBR
352FITUP & WELDINGS.S PIPINGIBR/NON IBR
353FLAME CUTTINGA.S PIPINGIBR/NON IBR
354HACKSAW CUTTINGA.S PIPINGIBR/NON IBR
355BEVELLINGA.S PIPINGIBR/NON IBR
356FITUP & WELDINGA.S PIPINGIBR/NON IBR
357REMOVAL ERECTED PIPING(ABOVE GROUND) :- Removal of piping existing/ erected including SW valves for modification as required as per Drawings/P&IDs/instructions of Engineer-in-charge at all elevations, including providing assistance to owner for draining, cleaning and purging of the lines to be removed, unbolting of flanged joints /cutting of pipe lines wherever required, installation of flanges and blind flanges, removal of insulation from insulated lines, removing supports, steam tracers, all fittings and flanges, instruments etc, cutting of pipes in appropriate length for transporting purposes, cleaning, flushing, drying and transporting all materials to storage point (within the complex battery limits) designated by Owner/EIL including stacking of material and disposing of waste etc as instructed by Engineer-in-charge.
358C.S/A.S PIPING
359S.S PIPING
360PIPE DAVITS: Fabrication & erection of pipe davits as per EIL std. 7-12-023 for lowering of aircooler motors/safety valves from structural platforms, fixing the same to platforms, inspection as per specs., supply of all necessary equipment, tools & tackles, consumables, labour, supervision etc. The work shall be carried out as per the specifications, drawings & instruction of engineerincharge.
361PIPE DAVITS
362DISMANTLING AND RE-ERECTION OF VALVES: De-bolting / Dismantling / dropping of all types & ratings oferected valves viz. Control Valves, Safety Valves, Remote Operated Valves, Motor Operated Valves, Shut-Down Valves & Non Return Valve and re-erection at all elevation/location, installation & tightening of gaskets, bolts nuts by consumable, tools and tackles etc. & complete the work in all respect as per the drawing, instruction of owner¿s / Engineers-in-Charge.
363CONTROL VALVES (UPTO 600#)
364NB1.000 INCHES
365NB1.500 INCHES
366NB2.000 INCHES
367NB3.000 INCHES
368NB4.000 INCHES
369NB6.000 INCHES
370NB8.000 INCHES
371NB 10.000 INCHES
372NB 12.000 INCHES
373NB 14.000 INCHES
374NB 16.000 INCHES
375ON-OFF / SHUTDOWN VALVE (UPTO 600#)
376NB0.750 INCHES
377NB1.000 INCHES
378NB1.500 INCHES
379NB2.000 INCHES
380NB3.000 INCHES
381NB4.000 INCHES
382NB6.000 INCHES
383NB8.000 INCHES
384NB 10.000 INCHES
385NB 12.000 INCHES
386ON-OFF / SHUTDOWN VALVE (900# & ABOVE)
387NB3.000 INCHES
388PRESS. RELIEF/ SAFETY VALVES, PILOT OP. SAFETY VALVES (UPTO 600#)( Size are valve inlet size)
389NB0.750 INCHES
390NB1.000 INCHES
391NB1.500 INCHES
392NB2.000 INCHES
393NB3.000 INCHES
394NB4.000 INCHES
395NB6.000 INCHES
396NB8.000 INCHES
397MANHOLE OPENING AND BOX UP (FOR SIZE FROM 20" TO 40" DIA., ALL RATINGS) : Opening of manhole flanges of static equipments at any elevation & re-boxing up of the same, cleaning of mating surfaces of flanges, Cleaning & greasing of bolts & nuts, providing gaskets, stud nuts ( gaskets & stud nuts to be issued from owner store & transported to site if required), tightening the bolts by manual / torque wrench/ tensioner by providing all necessary manpower, tools & tackles, Torque wrench / Bolt tensioner ( wherever required), Lapping Paste, scaffolding, consumables etc. and complete the job in all respect up to the satisfaction / instruction of owner"s / engineer in charge.
398MANHOLE OPENING AND BOX UP (FOR SIZE FROM 20" TO 40" DIA., ALL RATINGS)
399Transportation of pre-fabricated spool piece from Owner"storage points to Contractor"s store / work site, including rectification of damaged bevelling, if any erection of spools on rack and at all elevations,connecting with equipment Nozzles including fixing ofgaskets, nuts, bolts, cutting of spools, edge preparation,wherever required, fitup ,welding, hydrotesting, alignment,cleaning, flushing by water / compressed air, etc. Contractor also have to modify and use the existing pipes and fittings to create new spools to suit at site conditions.The work shall be carried out as per drawing / document and as per the instruction of Engineer-In-Charge.
400ERECTION OF PRE-FABRICATED SPOOLS ALL TYPES OF MATERIAL (CS / AS / SS)
401UP TO 1.5 INCHES
402NB 2.0 INCHES - 6.0 INCHES
403NB 8.0 INCHES - 14.0 INCHES
404NB 16.0 INCHES - 24.0 INCHES
405NB 26.0 INCHES - 36.0 INCHES
406NB 38.0 INCHES - 48.0 INCHES
407NB 50.0 INCHES - 60.0 INCHES
408ABOVE NB 60.0 INCHES
409FIELD JOINTS OF PRE-FABRICATED SPOOLS ALL TYPES OF MATERIAL (CS / AS / SS)
410UP TO 1.5 INCHES
411NB 2.0 INCHES - 6.0 INCHES
412NB 8.0 INCHES - 14.0 INCHES
413NB 16.0 INCHES - 24.0 INCHES
414NB 26.0 INCHES - 36.0 INCHES
415NB 38.0 INCHES - 48.0 INCHES
416NB 50.0 INCHES - 60.0 INCHES
417ABOVE NB 60.0 INCHES
418Installation of Pre-insulated SS Tubing for Steam Tracing: Transportation of all related pre-insulated tubing materials from Owner"s storage point to work site/workshop; fabrication, erection, supporting, testing etc., of Pre-insulated SS Tubing from the Steam supply manifold outlet upto the traced pipe & from the traced pipe to the Condensate Recovery manifold including supply of all enabling materials (including adaptor for joining tube with CS pipe),clamps, supports etc.; including tube bending, cutting, end preparation, making connections, supporting etc. as per specification (B378-6-44-0022), manufacturer specification,standard & guidelines etc. with all other tools and tackles including bending/crimping tools, sealing kits etc., skilled manpower including adequate prevention from dust contamination etc. to complete the work in all respect at all elevations as per the directions of the Engineer-in-Charge.
419Pre-insulated SS tubing.
4200.5 INCH (WITH LP STEAM )
4210.75 INCH (WITH LP STEAM)
422Supply of Flame proof torches- rechargeable (with high intensity)
423Supply of 40/80 wire-mesh SS for covering strainers/filters
424Supply of rubber hoses(1", 15 mtr length, pressure-500 psi)
425Supply of fire hoses with connector for fire hydrants (dia. 63 mm, length-15 mtr as per relevant international specifications)
426To and fro transportation of all electrical, instruments, mechanical items from site/store ( within 100 km radius as per instruction of engineer-in charge. Suitable packing shall be included in quoted rates)
427G.I. Piping (Above Ground)
428Laying ABOVE GROUND mild steel galvanized pipes for Fire water spray system/ sprinkler system/ detection system/drinking water system conforming to piping material specification class J2A including jointing/fixing of fittings (reducing tees, tees, elbows, nipples, couplings etc.), flanges, valves, gaskets, bolts, Teflon tapes, white lead etc., cutting the pipes to required lengths, making threads, edge preparation, fitup, welding, supporting, including laying of pipes on pipe rack, sleepers, T-supports, erection of piping on equipments, pumps, compressors etc. and at all elevations, including joining of piping components with threaded/flanged/welded connections,repair of galvanized surfaces which are burnt out due to welding or are damaged shall be wire brushed and cold galvanized with zinc coating compound including installation of spray nozzles, Quartzoid bulb detectors, restriction orifice, hydrostatic testing of the piping including supply of necessary fittings etc., cleaning, flushing, drying and complete the work in totality as per specifications, drawings and instructions of Engineer-in charge. GI Pipe, fittings, Spray nozzles, restriction orifice, Quartzoid bulb detectors, etc. shall be given as free issue to the contractor.
429NB 0.500 INCH
430NB 0.7500 INCH
431NB 1.000 INCH
432NB 1.500 INCH
433NB 2.000 INCH
434NB 3.000 INCH
435NB 4.000 INCH
436NB 6.000 INCH
437NB 8.000 INCH
438NB 10.000 INCH
439NB 12.000 INCH
440NB 14.000 INCH
441HIGH DENSITY (500 Kg/Cu.M) PUF BLOCKS:- Shaping,positioning and fixing of cold line supports as per EIL pipe support standard/ specifications; ALSO REFERCOLDINSULATION SPECIFICATION 6-79-0027 ANDADDENDUM,IF ANY.
442Transportation of Equipment from Owner"s store/Contractor"s store to work site. Assembly of subassemblies, placing the equipment on monorail, levelling, aligning, fixing of bolts, providing manpower for carrying out trial and start up runs and testing under the supervision guidance of manufacturer/clients- personnel and rectifying defects of any and completing the work in all respects as per drawing, specifications and instructions of engineer in charge for each equipment including accessories. Also refer Scope of work /Job specification attached with the tender.
443Chain Pulley Block Capacity- Upto 10 MT
444Chain Pulley Block Capacity- from 15 MT to 25 MT
445HYDROTESTING OF EQUIPMENT
446HYDROSTATIC TESTING OF EXCHANGERS (shell and tube): Hydrostatic testing of exchangers single tier or multitier including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, arranging water hoses, gauges, valves, test pumps and all other temporary arrangements, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-Charge. In case, if leakage is found in gaskets and gaskets are replaced, then re-hydrotest to be done with new gasket after reassembly. (AS PER ERECTION SPECIFICATION ENCLOSED)
447Hydrotesting of shell side
448upto 20m3
449above 20m3 to 50m3
450Hydrotesting of tube side
451upto 20m3
452above 20m3 to 50m3
453Rehydrotesting of tube side in floating heat exchangers if leakage is noticed by drop in pressure and no leakage in any of the external joints, hinting at floating head gasket leakage. Shell cover is to be opened and tube side is to be filled with water.
454upto 20m3
455above 20m3 to 50m3
456HYDROSTATIC TESTING OF HEAT EXCHANGERS UNDER IBR SERVICE: Hydrostatic testing of Heat Exchangers single tier or multitier including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, arranging water hoses, gauges, valves, test pumps and all other temporary arrangements, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-Charge. In case, if leakage is found in gaskets and gaskets are replaced, then re-hydro test to be done with new gasket after reassembly. Obtaining necessary IBR approvals/ certificates on this account, as per the instructions of Engineer-In-Charge, is also be included in contractor scope within the quoted price.
457Hydrotesting of Shell side(IBR) of Exchanger
458upto 20m3
459Hydrotesting of Tube side(IBR) of Exchanger
460upto 20m3
461HYDROSTATIC TESTING OF VESSEL UNDER IBR SERVICE: Hydrostatic testing of vessels including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, arranging water hoses, gauges, valves, test pumps and all other temporary arrangements, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-Charge. In case, if leakage is found in gaskets and gaskets are replaced, then re-hydro test to be done with new gasket after reassembly. Obtaining necessary IBR approvals/ certificates on this account, as per the instructions of Engineer-In-Charge, is also be included in contractor scope within the quoted price.
462upto 20m3
463STRUCTURAL STEEL WORKSSPEC NO. 6-68-0006
464General Steel Works - FIM Items
465Transporting from storage yard (or any other location as specified by engineer-in-charge), Storing, Assembling and Erecting in position and testing/ examining, bolted and/ or welded, already Fabricated STRUCTURAL STEEL (of any Grade)at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled/ hollow sections and/or plates/ bent plates in all types of structural frameworks, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified etc., all complete. ALREADY FABRICATED STRUCTURAL STEEL SHALL (WITH CONNECTION BOLTS) BE PROVIDED TO CONTRACTOR FREE OF COST. SUPPLY OF ALL OTHER MATERIAL IN CONTRACTOR"S SCOPE.
466Dismantling, modification & re-erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS ALREADY ERECTED BY OTHERS at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified etc., all complete. SUPPLY OF ALL OTHER MATERIAL (OTHER THAN ALREADY ERECTED STRUCTURAL STEEL) IN CONTRACTOR"S SCOPE.
467Dismantling, modification & re-erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS ALREADY ERECTED BY OTHERS at all locations and levels MORE THAN 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified etc., all complete. SUPPLY OF ALL OTHER MATERIAL (OTHER THAN ALREADY ERECTED STRUCTURAL STEEL) IN CONTRACTOR"S SCOPE.
468General Steel Works
469Transporting, storing, fabricating & erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E250A / E250BR / E250B0 (confirming to per IS:2062) at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc., all complete. SUPPLY OF ALL MATERIALS IN CONTRACTOR"S SCOPE (EXCEPT STRUCTURAL STEEL, GALVANIZED NUTS, WASHER AND BOLTS FOR FIELD BOLTED JOINTS) IN CONTRACTOR"S SCOPE.
470Transporting, storing, fabricating & erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E250A / E250BR / E250B0 (confirming to per IS:2062) at all locations and levels MORE THAN 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc., all complete. SUPPLY OF ALL MATERIALS IN CONTRACTOR"S SCOPE (EXCEPT STRUCTURAL STEEL, GALVANIZED NUTS, WASHER AND BOLTS FOR FIELD BOLTED JOINTS) IN CONTRACTOR"S SCOPE.
471Transporting, storing, fabricating & erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E350BR / E350B0 (conforming to IS:2062) at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/ or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc., all complete. SUPPLY OF ALL MATERIALS IN CONTRACTOR"S SCOPE (EXCEPT STRUCTURAL STEEL, GALVANIZED NUTS, WASHER AND BOLTS FOR FIELD BOLTED JOINTS) IN CONTRACTOR"S SCOPE.
472Transporting, storing, fabricating & erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E350BR / E350B0 (conforming to IS:2062) at all locations and levels MORE THAN 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc., all complete. SUPPLY OF ALL MATERIALS IN CONTRACTOR"S SCOPE (EXCEPT STRUCTURAL STEEL, GALVANIZED NUTS, WASHER AND BOLTS FOR FIELD BOLTED JOINTS) IN CONTRACTOR"S SCOPE.
473Fabricating at CONTRACTOR"s shop outside the plant boundary, transporting fabricated items to site, unloading, storing, erecting in position and testing/ examining , bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E350BR / E350B0 (conforming to IS:2062at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL including all builtup sections/ compound sections made out of rolled sections and/ or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edgepreparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc.. all complete. SUPPLY OF ALL MATERIAL IN CONTRACTOR"S SCOPE.
474Fabricating at CONTRACTOR"s shop outside the plant boundary, transporting fabricated items to site, unloading, storing, erecting in position and testing/ examining , bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E350BR / E350B0 (conforming to IS:2062at all locations and levels MORE THAN 20 m ABOVE HPP/ FGL including all builtup sections/ compound sections made out of rolled sections and/ or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edgepreparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, etc.. all complete. SUPPLY OF ALL MATERIAL IN CONTRACTOR"S SCOPE.
475STRUCTURAL STEEL WORKS (TUBULAR/HOLLOW SECTION) (REFER SPECIFICATION NO.6-68-0007)
476Yst310 IS 4923
477Transporting, storing, fabricating, erecting in position and testing/examining at all locations and levels bolted and/or welded STRUCTURAL STEEL WORKS using ""HOT FORMED (RECTANGULAR/SQUARE) HOLLOW SECTIONS Conforming to IS:4923, Grade Yst 310 of approved make"" in all type of trusses, purlins, girders, side rails, columns, runners,beams, ties, portals, frame work, bracings, brackets, sagrods etc. including all handling, straightening/bending if required, cutting to required size & shape, edge preparation, welding & bolting of joints, providing and fixing end caps and plugging holes, fixing in line and level with necessary temporary staging and removal of the same after erection, grouting with Ordinary Grout/premix free flow Non-Shrink Grout as specified,etc. all complete as specified and directed.
478Transporting, storing, fabricating, erecting in position & testing/examining at all locations and levels, bolted and/or welded STRUCTURAL STEEL WORKS of all types using ""COLD FORMED (RECTANGULAR/SQUARE) HOLLOW SECTIONS conforming to IS: 4923, Grade Yst-310 of approved make"" in all type of trusses, purlins, girders, side rails, columns, runners, beams, ties, portals, framework,bracing, brackets, sagrods etc. including all handling straightening/bending if required, cutting to required size & shape, edge preparation, welding & bolting of joints, providing and fixing end caps and plugging holes, fixing in line and level with necessary temporary staging and removal of the same after erection, grouting with Ordinary/ premix free flow Non-Shrink Grout as specified, etc. all complete as specified and directed.
479MS Grating Cat. A,B - Non FIM Items
480Erecting in position at all levels and locations ELECTROFORGED GALVANISED GRATING (purchased from approved manufacturer by the Contractor) conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) and EIL Standard No. 7-65-0206 (in catch basins, drains, etc.) including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturer"s supplied galvanised clamps, preparation and submission of fabrication drawings, all complete as specified and directed
481Hand Railing 1000mm - Non FIM Items
482Fabricating and fixing in position at all locations 1000mm high INCLINED HAND RAILING (for staircases) consisting of top rail, mid rail and vertical posts (Maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, bending, welding, bolting, grouting with ordinary grout, etc. all complete as specified, shown and directed. (Complete handrail work shall be measured as length of top rail only and not length of each element fixed).
483Fabricating and fixing in position (to already erected vertical posts for Hand Railing) at all locations ONLY TOP RAIL 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, welding, bending, etc. all complete as specified, shown and directed.
484Fabricating and fixing in position at all locations 1000mm high HORIZONTAL HAND RAILING (for platforms, walkways, etc. or any other location as directed) consisting of top rail, mid rail and vertical posts (Maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade MS Tubes conforming to IS:1239 and 100x5 MS Toe Plate confirming to IS:2062 (Grade A/B), including straightening if required, cutting, bending, welding, bolting, grouting with ordinary grout, etc. all complete as specified, shown and directed. (Complete handrail work shall be measured as length of top rail only and not length of each element fixed).
485Hand Railing 500mm - Non FIM Items
486Fabricating and fixing in position at all locations 500mm HIGH INCLINED HAND RAILING (for stair cases) consisting of top rail & vertical posts (maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, bending, welding, etc. all complete as specified, shown and directed. (Complete handrail work shall be measured as length of top rail only and not length of each element fixed).
487Fabricating and fixing in position at all locations 500mm high HORIZONTAL HAND RAILING (for platforms, walkways, etc. or any other location as directed) consisting of top rail, mid rail and vertical posts (Maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade MS Tubes conforming to IS:1239 and 100x5 MS Toe Plate confirming to IS:2062 (Grade A/B), including straightening if required, cutting, bending, welding, bolting, grouting with ordinary grout, etc. all complete as specified, shown and directed. (Complete handrail work shall be measured as length of top rail only and not length of each element fixed).
488Steelwork - Non FIM Items
489Dismantling bolted/rivetted/welded STRUCTURAL STEEL WORK of all descriptions (taking all necessary safety precautions), including supply of all tools and tackles, consumables, necessary scaffolding etc., providing temporary bracings as required, cutting (by flame or saw) gusset plates, bolts, nuts, weldings etc., transporting and stacking of the serviceable materials, cleaning the site of work of all unserviceable materials for disposal to spoil heaps anywhere within the plant boundary, all complete at all depths and heights, as specified and directed.
490Installation of portable DCP (Dry Chemical Powder) portable extinguisher including transporting the same to worksite from Owner"s store, fixing in position including supply of all fixing material, labor etc. complete as per drawings, specification and directions of Engineer-in-Charge.
491Capacity in Kg 9
492Capacity in Kg 6
493Installing/Placing in position, trolley mounted DCP (Dry Chemical Powder) portable extinguisher including transporting the same to worksite from Owner"s store, labor etc. complete as per drawings, specification and directions of Engineer-in-Charge.
494Capacity in Kg 50
495Capacity in Kg 25
496Fabrication and Erection of piping (underground)
497Laying and joining of externally 3L PE pre-coated Carbon Steel pipes and specials underground including transportation of all material from Owner"s storage point to worksite, earthwork in excavation in all types of soils excluding soft rock and hard rock,for pipe trenches, saddles, etc. including dewatering, shoring and strutting if required, dressing of sides, levelling, grading and ramming of bottoms, cutting of pipes to required lengths if required, edge preparation, laying the pipes in trenches to required alignment and levels, welding the same after laying, installation of flanges, blind flanges, tapping for pressure gauges, temperature gauges and all other online instruments, fixing of nuts, bolts, gaskets and washers, welding, carrying out repairs of coating defects not attributed to owner (i.e. defects occurring after taking over of pipes from owner), coating of all field weld joints etc. as per specification no. 6-71-0044 including supply of coating material for field joints,inspection and testing for the corrosion protection coating as per specification, cutting of road wherever required and making good the same,hydrostatic testing of the system, flushing, backfilling the trenches with select material from available excavated soil including re-excavating the deposited soil excavated earlier, breaking clods and laying in layers of 15 cm compacted thickness, watering, compacting with mechanical means like vibro rammers etc. to 90% of dry density as per IS:2720 Part- VII or 85% relative density as per IS: 2720 Part XIV as applicable, making good the surface, disposal of surplus earth/ unserviceable material to demarcated area anywhere within the complex limit etc. complete as per drawings, specifications and instructions of Engineer-in-Charge including connecting the pipes to manhole, including return of all unused / scrap pipes and specials to owner"s storage point (All the materials except Pre-coated Pipes and fittings shall be supplied by contractor)(Pre-coated Pipes and fittings shall be issued free of cost by Owner.) (Depth of excavation for pipe trench shall be upto 3.0m)
498Carbon SteelPiping (Non IBR), Thickness <=10 mm
499Fabrication, For the following nominal sizes
500NB 2 inch - 6 inch
501NB 8 inch - 14 inch
502NB 16 inch - 24 inch
503Erection including corrosion protection coating of field joints, for Water System (Pressure Piping), Forfollowing Nominal Sizes
504NB 2 inch - 6 inch
505NB 8 inch - 14 inch
506NB 16 inch - 24 inch
507Laying and joining of 3L-PEpre coated Carbon Steel pipes and specials underground including transportation of all material from Owner"s storage point to worksite, cutting of pipes to required lengths if required, edge preparation, laying the pipes in RCC trenches to required alignment and levels, welding the same after laying, installation of flanges, blind flanges, tapping for pressure gauges, temperature gauges and all other online instruments, providing reinforcing pads as per piping material specification, fixing of nuts, bolts, gaskets and washers, welding, carrying out repairs of pipe and coating defects not attributed to owner (i.e. defects occurring after taking over of pipes from owner), coating of all field weld joints etc. as per relevant specification, including supply of coating material for field joints, inspection and testing for the corrosion protection coating as per specification, hydrostatic testing of the system, flushing etc. complete as per drawings, specifications and instructions of Engineer-in- Charge including return of all unused / scrap pipes and specials to owner"s storage point (All the materials except 3L-PEpre coated Carbon Steel pipes and fittings shall be supplied by contractor). (3LPE pre coated Carbon Steel pipes and fittings shall be issued free of cost by Owner.) (Construction of RCC trench, backfilling with sand shall be paid under separate relevant items)
508Carbon SteelPiping (Non IBR), Thickness <=10 mm
509Fabrication, For the following nominal sizes
510NB 2 inch - 6 inch
511NB 8 inch - 14 inch
512NB 16 inch - 24 inch
513Erection , for Water System (Pressure Piping), Forfollowing Nominal Sizes
514NB 2 inch - 6 inch
515NB 8 inch - 14 inch
516NB 16 inch - 24 inch
517Fabrication and Erection of piping(underground)
518Water System Galvanised Pressure Piping (Under Ground) (Welded)
519Laying carbon steel galvanised pipes as per piping materials specification Class underground including fixing of all necessory fittings including Tee, reducing Tee, reducuing Coupling, nipple, coupling, elbows etc., cutting the pipes to required lengths,welding, earthwork in excavation for trenches, etc. in all types of soil except soft rock and hard rock, including dewatering, shoring and strutting if required, dressing of sides, levelling, grading and ramming of bottoms,including laying of pipes in trenches, jointing the pipes and fittings with welded/ flanged connections, hydrostatic testing of the piping, backfilling the trenches with selected/approved earth fill material, cutting of roads wherever required, making good the road surface after laying, disposal of surplus earth at a designated area anywhere within complex limit etc., complete as per specifications, drawings and directions of Engineer-in-Charge. For following Nominal Size and Piping Material Class .
520Nominal Dia 2 InchPiping class J2A
521Nominal Dia 1 InchPiping class J2A
522Nominal Dia 3 InchPiping class J2A
523fire fighting equipment"s
524Installation of firefighting equipment including transporting the equipment from Owner"s store to work site, fixing of nuts, bolts, washers, gaskets needed for fixing the equipment with matching flange, welding etc. complete as per drawings, specifications and direction of Engineer-in-Charge. (All fire fighting equipment"s and accessories shall be supplied by owner)
525Type-II Hose Box chamber including all items inside the chamber, fixing in position with anchor bolts in foundation or wall with bracket on wall/column/structural steel etc., including all civil works and supply of all materials including cement etc. (hose box and inside accessories supplied free of cost by owner)
526Stand Post type fire hydrant ( Double outlet)
527Water/ water cum foam monitor
528Long range water/ water cum foam monitor
529First Aid hose reel (Floor Mounted)
530Double headed landing valve
531Repairing of 3LPE coating
532Repairing of the 3LPE coating of the pipe by Coating of pipe and fittings with Liquid epoxy coating (EP) as per DIN EN 10289, Class C, Type 3 including supply of coating material, inspection and testing for the coating as per specification and directions of Engineer-in-Charge.
533Providing the following personel to BandR with required experience and qualificationfor the purpose of BandR"s work on monthly basis. Note: 1. Contractor shall pay the wages, ESI and EPF to the personel mentioned below. 2. Contractor shall be capable to pay the wages as per tender document timely before 10th of every month from his own resources. 3. The contractor shall be liable for any issues arising in relation to EPF, ESI and shall deal with it taking responsibility of the related procedures. 4. The Contractor has to submit the CV/Resume/Bio-data of the peronel to be deployed for BandR"s works and shall deploy the personel only after approval of Engineer-in-Charge. 5. In case, the person employed by the contractor commits any act of omission/commission that amounts to misconduct/indiscipline/ incompetence, the contractor shall be liable to take appropriate disciplinary action against such persons, including their removal from the site of work. 6. The Contractor shall replace immediately any of its personnel found unacceptable to this office because of security risks, incompetence, conflict of interest, improper conduct etc. upon receiving a notice
534Lead Engineer - Safety
535Lead Engineer/Officer - QA/QC
536Lead Engineer - NDT/Welding
537Discipline Engineer
538Safety Officer / Engineer
539Safety Supervisor
540Safety Steward / Observer
541Site Supervisor
542"NOTE:- THE ABOVE RATE SHALL BE INCLUSIVE OF ALL TAXES & DUTIES, ROYALTIES, CESS, ENVIORMENTAL & POLLUTION, FITNESS & SAFETY CLEARANCE CHARGES (IF ANY), OR ANY OTHER INCIDENTAL CHARGES ETC BUT EXCLUDING GST."
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