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Tender For Periodical Preventive And Comprehensive Maintenance Of Dg Sets, Amf Panels, Ups System, Battery Bank In The Area Of Age E/M Under Ge (Af) Palam, Delhi Cantt-10, palam-Delhi

Military Engineer Services-MES has published Tender For Periodical Preventive And Comprehensive Maintenance Of Dg Sets, Amf Panels, Ups System, Battery Bank In The Area Of Age E/M Under Ge (Af) Palam, Delhi Cantt-10. Submission Date for this Tender is 27-05-2024. UPS Tenders in palam Delhi. Bidders can get complete Tender details and download the document.




Tender Notice

43317561
Tender For Periodical Preventive And Comprehensive Maintenance Of Dg Sets, Amf Panels, Ups System, Battery Bank In The Area Of Age E/M Under Ge (Af) Palam, Delhi Cantt-10
Open Tender
Indian
Delhi
palam
27-05-2024

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Tender Details

Periodical Preventive And Comprehensive Maintenance Of Dg Sets, Amf Panels, Ups System, Battery Bank In The Area Of Age E / M Under Ge ( Af ) Palam, Delhi Cantt-10

Key Value

Document Fees
INR 500 /-
EMD
INR 70000.0 /-
Tender Value
INR 35 Lakhs /-

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BOQ Items

Name of Work:PERIODICAL PREVENTIVE AND COMPREHENSIVE MAINTENANCE OF DG SETS, AMF PANELS, UPS SYSTEM, BATTERY BANK IN THE AREA OF AGE E/M UNDER GE (AF) PALAM, DELHI CANTT-10
Sl. No. Item Description
1Material and Labour for Quarterly Periodical, preventive and comprehensive maintenance of different capacity DG sets (15 KVA to 75 KVA) installed in various locationsat AF Stn Palam consisting of the following :- (a) Checking of total system for proper functioning. (b) Checking of Engine Oil, Fan Belts, Hose Pipes, Fuel pipes and Filters. (c) Checking of Foundation Bolts, Ante-vibration Pads, Oil and Water Safety devises. (d) Cleaning of fuel tank, checking of distilled water in batteries, checking of coolent concentrate andpetrollium jelly on battery terminals. (e) Checking of batery charging system, RPM of DG set, Volt meter, Ammeter etc for their proper functioning.
2All as per item No.1 here-in-before but of capacity 100 KVA to 125 KVA.
3All as per item No.1 here-in-before but of capacity 160 KVA to 250 KVA.
4All as per item No.1 here-in-before but of capacity 400 KVA to 630 KVA Note for ser item No. 1.00 to 4.00:- (a) Each job measured and paid separately for each generator set(b) Testing and checking report shall be sumitted.
5S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of 630 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
6S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of 400/500 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
7S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of62.5 to 75 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
8S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of180 to 250 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
9S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of160 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
10S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of100 / 125 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
11S&F in replacement of"B" Check kit comprissing of Diesel filters, lubricating oil, filter set complete with gasket for DG sets of15 to 50 KVA capacity complete all as specified and as directed. Make:- Kirloskar.
12S&F in replacement of element air cleaner forDG sets of capacity 630 KVA complete all as specified and as directed. Make:- Kirloskar.
13S&F in replacement of element air cleaner forDG sets of capacity 400/ 500 KVA complete all as specified and as directed. Make:- Kirloskar.
14S&F in replacement of element air cleaner forDG sets of capacity 62.5 to 75 KVA complete all as specified and as directed. Make:- Kirloskar.
15S&F in replacement of element air cleaner forDG sets of capacity 180/ 250 KVA complete all as specified and as directed. Make:- Kirloskar.
16S&F in replacement of element air cleaner forDG sets of capacity 160 KVA complete all as specified and as directed. Make:- Kirloskar.
17S&F in replacement of element air cleaner forDG sets of capacity 100/ 125 KVA complete all as specified and as directed. Make:- Kirloskar.
18S&F in replacement of element air cleaner forDG sets of capacity upto 50 KVA complete all as specified and as directed. Make:- Kirloskar.
19S&F in replacement of element air cleaner forDG sets of capacity upto 400 to 630 KVA complete all as specified and as directed. Make:- Kirloskar.
20S&F in replacement of water hose pipe set for DG sets of capacity 180 to 250 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
21S&F in replacement of water hose pipe set for DG sets of capacity upto 160 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
22S&F in replacement of water hose pipe set for DG sets of capacity 400 to 630 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
23S&F in replacement of water hose pipe set for DG sets of capacity upto 250 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
24S&F in replacement of solenied shut off valve for DG set of capacity upto 200 KVA as per model complete all as specified and as directed. Make:- Cummins/Kirloskar
25S&F in replacement of solenied shut off valve for DG set of capacity upto 250 to 630 KVA as per model complete all as specified and as directed. Make:- Cummins/Kirloskar
26M&L for overhauling and calibration offuel injection pumpincluding setting the tapped and replacement of seal if required excluding gear pump suitable for DG set ofCapacity 400 KVA to 630 KVA complete all as specified and as directed. Make:- Kirloskar/ Cummins
27M&L for overhauling and calibration offuel injection pumpincluding setting the tapped and replacement of seal if required excluding gear pump suitable for DG set ofCapacity 180 KVA to 250 KVA complete all as specified and as directed. Make:- Kirloskar/ Cummins
28M&L for overhauling and calibration offuel injection pumpincluding setting the tapped and replacement of seal if required excluding gear pump suitable for DG set ofCapacity 100 KVA to 160 KVA complete all as specified and as directed. Make:- Kirloskar/ Cummins
29M&L for overhauling and calibration offuel injection pumpincluding setting the tapped and replacement of seal if required excluding gear pump suitable for DG set ofCapacity upto 75 KVA complete all as specified and as directed. Make:- Kirloskar/ Cummins
30S&F in replacement of radiator fan belt set for DG sets of capacity 400 to 630 KVA complete all as specified and as directed. Make:- Cummins/Kirloskar
31S&F in replacement of radiator fan belt set for DG sets of capacity upto 250 KVA complete all as specified and as directed. Make:- Cummins/Kirloskar
32S&F in replacement ofwater safety device for DG sets of capacity 250 to 630 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
33S&F in replacement ofwater safety device for DG sets of capacity upto 200 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins
34S&F in replacement ofoil safety device for DG sets of capacity 250 to 630 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
35S&F in replacement ofoil safety device for DG sets of capacity upto 200 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
36S&F in replacement ofhead gasket for DG sets of capacity 250 to 630 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
37S&F in replacement ofhead gasket for DG sets of capacity upto 200 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
38S&F in replacement of tapet cover gasket for DG sets of capacity 250 to 630 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
39S&F in replacement of tapet cover gasket for DG sets of capacity upto 200 KVA complete all as specified and as directed. Make:-Kirloskar/Cummins
40S&F in replacement of fresh water pump with clamp & nut for DG sets of capacity 180 to 500 KVA complete all as specified and as directed.
41Taking down radiator assembly from DG set of Capacity 250 KVA to 630 KVA and cleaning includingbrazing of water tubes if found leakage during cleaning. The radiator shall be cleaned thoroughly and remove scale deposits by suitable cleaning material. The radiator shall be tested for leakage by means of injecting pressure. The complete DG set housing/ block shall also be de-carbonized/cleaned by means of suitable cleaning material and re-fixing the same and testing after completion complete all as specified and as directed by Engineer-in-Charge.
42Description all as per ser item No. 41.00 here-in-before but DG Set of Capacity 160 to 200 KVA complete all as specified and as directed.
43Description all as per ser item No. 41.00 here-in-before but DG Set of Capacity 100 to 125 KVA complete all as specified and as directed.
44Description all as per ser item No. 41.00 here-in-before but DG Set of Capacity upto 75 KVA complete all as specified and as directed.
45S&F in replacement of gear pump of FIP pump for DG set of capacity 250 to 600 KVA complete all as specified and as directed. Make:- Kirloskar.
46S&F in replacement of gear pump of FIP pump for DG set of capacity 100 / 200 KVA complete all as specified and as directed. Make:- Kirloskar.
47Taking out the unserviceableself starter (24 volts) for repair and overhauling the same with replacement of carbon brush, carbon brush holder, pinion, G M. bush, armature taping, winding, varnishing and heating the field coil, greasing the bearing,Reassembling the self starter, refixing in engine including replacement of starting switch and repairing to panel board wiring and testing complete all as specified and as directed.
48Description all as per ser item No 47.00 here-in-before but for 12 Volt complete all as specified and as directed.
49M&L for repair to battery charger of 12/24 volts capacity complete by replacingthe defective parts such as diode, rectifier including repair to dimmer complete all as specified and as directed.
50Supply and Fixing in replacement of Printed Circuit Board Card (EC-2 Relay Card) in existing DG set AMF panel board complete all as specified and as directed. Make:- Kirlosker/micronems/Verdic electronic.
51Supply & Fixing in replacement of battery connection wire for 12V, Battery copper conduct for PVC insulated multi strand 1.25 m long duly fixed with terminals and lugs (440/014 or equivalent to 95 sqmm) complete all as specified and as directed.
52Supply & fixing in replacement of water/Oil temperature gauge suitable for existing DG Set complete all as specified and as directed by Engr-in-charge.
53M&L for calibration & overhauling of Injector with replacement of spring, Ball check, Retainer, link injector, Pin spiral, cup injector, Barrel & plunger etc of kit injector repair and testing on full load complete all as specified and as directed.
54M&L for disconnecting the alternator from DG Set of capacity 200/250 KVAfor rewinding of armature bring to civil worshop, cutting and removing burnt copper wire including insulating material, cleaning & removing corbon (smoke) particals. Rewinding the armature with good quilty of insulated copper wire of same weight & size of existing wire, jointing, varnshing and heating, reassembling and taking back at site refitting & reconnecting complete testing on full load complete all as specified and as directed. Note:- Winding wire and paper mica shall be measured and paid seperately under respective items.
55Description all as per srl item no 54.00 but DG set of capacity 125/100 KVA complete all as specified and as directed.
56Supply only super enamel copper winding wire 16 to 20 Gauge, as approved/Ordered for Repair /Re-winding of alternator complete all as specified and as directed by Engr-in-Charge.
57M&L and replcement ofCotton Tape Off Sizes, as approved/ Ordered for Repair/Re-winding of alternator, and varnishing,baking and heating the winding to achieve required omhmic value complete all as specified and as directed.
58S&F Terminal Block for alternator 200 to 500 KVA Cap complete all as specified and as directed.
59M&L for dismantling the Engine of DG Set capacity125to500 KVAfor checking and repair work by opening complete engine head, piston, cylinder and FIP unit including remove cylinder head covers & check valve clearance between rocker arms and valve stem end with filler gauge as per the valve setting sequence 0.3mm for inlet valve and 0.5mm for exhaust valve, reassembling the existing parts complete testing on full load complete all as specified and as directed by Engr-in-charge.Note:- Spares/ parts required to make the DG Set serviceable shall be measured and paid seperatively under relevant items of the schedule.
60(a) S&Fkit engine Piston
61(b) S&F piston Liner kit
62(c)S&F Starter 12V DC complete
63(d) S&F Oil seal rear
64(e) S&F Oil Seal front
65(f) S&F Bearing trrust
66(g)S&F Sleeve Injector
67(h)S&F Valve Inlet
68(j)S&F Valve Exhaust
69(k)S&F Starter Ring 121 Teeth, 3.175 Module
70(l) S&F Valve seat
71(m) S&F Ring liner seal
72(n)S&F Gear wheel complete
73(o)S&F Gasket Set, head gaskets, body gasket complete
74S&F in replacement of maintenance freebattery 12 volt 180 AHcomplete all as specified and as directed by Engr-in-Charge.
75S&F in replacement of maintenance freebattery 12 volt 100/150 AHcomplete all as specified and as directed by Engr-in-Charge.
76Supply and fixing of automatic voltage regulator for 100 to 630 KVA DG sets including testing and commissioning etc complete all as required and directed by Engr-in-Charge. Make:- National/Atlex electric
77S&F in replacement of Fuel Level Sensor which senses level of fuel in fuel tank and communicates engine safety unit to provide alarm or stopping of DG as per designed operating levels of fuel complete all as specified and as directed. Make:- Active control
78S&F in replacement of electronic battery charger input voltage 230 V AC and out put voltage 12/24 volt DC fixed in AMF panel of DG set complete all as specified and as directed. Make: Teknika/ Electro expert
79S & F in replacement of Exhaust silencer complete with muffler of upto 500 KVA capacity DG set complete connects engine and DG silencer to drive away hot gases generated during operation of DG to atmosphere through silencer complete all as specified and as directed.
80Supply and replacement / topping up engine oil multi grade 15W/40 complete all as specified and as directed. Make:- Indian Oil/HP/Castrol.
81Supply and Filling coolent concentrate for DG set complete all as specified and as directed by Engr-n-charge.
82Supply and Filling Distilled Waterfor DG Set Battery complete all as specified and as directed by Engr-in-Charge.
83M&L for painting of DG sets 250 to 500KVA capacity with two coats of synthetic enamel paintwith spray Gun after preparation of surface including scraping, cleaning and washing of Engine Alternator, base frame, control panel and fuel tank of approved coloured complete and writing SM No and capacity etc complete all as specified and as directed.
84Description all as per ser item No. 83.00 but 100 to 200KVA capacity DG Sets complete all as specified and as directed.
85Description all as per ser item No. 83.00 but upto 75KVA capacity DG Sets complete all as specified and as directed.
86M&L for checking the control panel of 3 phase UPSof capacity 30/50 KVA by opening the cabinet and checking the faulty circuit / harware/ micro processor relay and PCB circuit including cleaning /removing the dust particle by using high speed blower and calibrating & testingthe relays for constant out put voltage complete all as specified and as directed by Engr-in-Charge.
87M&L for checking the control panel of 3 phase UPSof capacity 10 /20KVA by opening the cabinet and checking the faulty circuit / harware/ micro processor relay and PCB circuit including cleaning /removing the dust particle by using high speed blower and calibrating & testing the relays for constant out put voltage complete all as specified and as directed by Engr-in-Charge.
88M&L for checking the control panel of 3 phase UPSof capacity upto 5 KVA by opening the cabinate and checking the faulty circuit / harware/ micro processor relay and PCB circuit including cleaning /removing the dust particle by using high speed blower and calibrating & testingthe relays for constant out put voltage complete all as specified and as directed by Engr-in-Charge.Note for ser item No. 86.00 to 88.00 : Servicing work shall be carried out through reputedservice engineer/ company and spares/ parts shall be measured & paid seperately.
89Supply and fixing of the following parts of UPS:- (a)LM relay suitable for 30 KVA capacity UPS Make : Sucam/APC/Sintrac
90(b)LM relay suitable for capacity upto 20 KVA UPS Make : Sucam/APC/Sintrac
91(c ) Capacitance 4/6 mfdMake:- Schnieder/ Seimens
92(d)Hardware assembly as per existing make and model for 10/ 20 KVA capacity UPSMake:- Sucam/ Sinetrac
93(e)Hardware assembly as per existing make and model for upto 5 KVA capacity UPSMake: Sucam/ Sinetrac
94S&F in replacement of power contactor 3 pole with AC coil 415V, 50 Hz of capacity 32 Amps as per existing NO/NC complete all as specified and as directed. Make:- L&T/Havells/Schnieder
95S&F in replacement of power contactor 3 pole with AC coil 415V, 50 Hz of capacity 40 Amps as per NO/NC complete all as specified and as directed. Make:- L&T/Havells/Schnieder
96S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 150- 185 Amps as per existing NO/NC complete all as specified and as directed. Make:- L&T/Havells/Schnieder
97S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 250 Amps as per NO/NC complete all as specified and as directed. Make:- L&T/Havells/Schnieder
98S&F in replacement of power contactor 4 pole with AC coil 415V, 50 Hz of capacity 63 to75 Amps range as per NO/NC complete all as specified and as directed. Make:- L&T/Havells/Schnieder
99S&F in replacement of sealed maintenance free fully charged Nickel cadmium battery 65Ah, 12 volts complete all as specified and as directed by Engineer-in-Charge. Make:- Sucam/ EXIDE/Amron
100S&F in replacement of sealed maintenance free fully charged Nickel cadmium battery 42Ah, 12 volts complete all as specified and as directed by Engineer-in-Charge. Make:- Sucam/ EXIDE/Amron
101S&F copper wire 50 Sqmm size fixed on wall by saddles to connect with earth to equipment complete all as specified and as directed by Engineer –in-Charge.
102M&L in replacement of PCB relay for UPS 30/ 50 KVA as per existing modelincluding connecting to existing control circuit and testing complete all as specified and as directed.
103M&L in replacement of PCB relay for UPS 10/20 KVA as per existing modelincluding connecting to existing control circuit and testing complete all as specified and as directed.
104M&L in replacement of DPA type module 10 KVA for moudulor UPS as per existing modelincluding connecting to existing control circuit and testing complete all as specified and as directed.
105M&L for checking the AMF panel of DG set calibrating the relays for auto / manual run of DG set and testing the circuit for auto run complete and fixing the accessories complete all as specified and as directed.
106M&L in replacement of over voltage relay for AMF panel of DG set any capacity including connecting to existing control circuit complete all as specified and as directed. Make:- Teknika/PIC
107M&L in replacement of under voltage relay for AMF panel of DG set any capacity including connecting to existing control circuit complete all as specified and as directed. Make: Teknika/PIC
108Supply & fixing ofmicro processer control panel for 100/125 KVA capacityy DG set by taking out unserviceable relay complete with following parameters Make: Kirlosker (a)Individual phase current (Amps) (b) Phase voltages (V) (c ) Generator output frequency (Hz) (d) Engine water temperature (Deg.C) (e) Lubricating oil pressure (kpa) (f) Working hours (g) Push button (Starter) & (stop) (g) LED indications for main function
109Description all as per ser item No. 108.00 above but for 200 to 600 KVA capacity DG set complete all as specified and as directed.
110S&F mild steel chequered/MS plates 5 mm thick or over in thickness available size duly painted withtwo coats of black bituminous paint over one coat of red oxide primer and cut to shape for cable duct complete all as specified and as directed.
111Supply and Fixing in replacement of olddisplay board for showing details of Power House and Transformer /SOPS/layout ofHT, LT UG cables and VCBs/RMUs as per installationduly printed both verison English and Hindi computerized letterMade of PVC sheet of size 1.5 Mtr x 1 Mtr including GI angle frame and GI sheet cover to the frame and fixingof 2 Nos LED tube light fittings 20 Watts with and including connecting electrical supply to the glow signincluding grouting with suitable PCC foundation fixed at 1.2 Mtr above ground completeincluding taking out old unserviceable glow sign board completed all as specified and as directed by Engr-in-Charge. Note:- Detailsof each glow sign borad shall be providedby Engr-in-Charge.
112M&L for PCC (1:4:8) type D2 using 40 mm graded stone aggregates as in foundation/post hole complete all as specified and as directed.
113Supply and fixing in replacement MCCB 63 Amps, 4 pole, 10 kA with fixed thermal & magnetic settings including making electrical connections with suitable size aluminium/copper lugs etc complete all as specified and as directed by Engr-in-Charge.
114Supply and fixing in replacement MCB TP 40A, 10kA, 415 Volts, 50 Hz, "C" series complete all as specified and as directed by Engr-in-Charge.
115Supply and fixing in replacement MCB SPN 40A, 10kA, 230 Volts, 50 Hz, "C" series complete all as specified and as directed by Engr-in-Charge.
116Supply and fixing in replacement MCB SP 6-32A, 10kA, 230 Volts, 50 Hz, "B" series complete all as specified and as directed by Engr-in-Charge.
117M&L for earthing in replacement of with galvanized mild steel earth plate electrode 60cm x 60cm x 6mm thick buried directly in ground (earth pit not less than 2.25 Mtr below ground level) with top edge of earth plate not less than 1.5 Mtrs below ground level connected to GI strip (32x6)mm as earth lead by means of nuts, bolts, thimbles, chuck nuts, washers of GI or steel, including PCC (concrete chamber) with PCC (1:3:6) type C-1 (using 20mm graded stone aggregate) with fair finished, internal surface of concrete chamber shall be 15mm thick plaster in CM 1:4, funnel with wire gauge mesh, 80 mm thick RCC pit cover 320 mm x 320 mm of RCC (1:2:4) type B-1 (using 20 mm graded stone aggregate) reinforced with XPM, JALLI and charcoal dust and common salt all as shown in electrical plate No 3 of MES SSR Part-I (2009) and specified includingprovision of GI stripprotected by 40 mm dia medium grade pipe and watering pipe shall be 20mm bore GI medium grade, including all excavation andearth work & connecting the earthing to an earthing test pointcomplete all as specified & as directed by Engr-in-Charge.
118M&L for preparation of old painted for chain link/Barbed wire fencing/gate/angle iron/PCC post ofsub station (outer exposed surface)painting starts fromabove ground level including MS channel / angle iron andGI bracket/clamps with bolts, nutsand applying two coats of aluminium paint / snowcem including writing substation details with black colour of existing size letters complete all as specified and as directed.
119S&F in replacement of Euro load change over switch with advance neutral of capacity 400 Amps, 415 Volts housing with suitable sheet metal enclosure outdoor type mounted on angle iron frame of size 40mmx40mmx6mm (angles duly painted with two coats of synthetic enamel paint with one coat of red oxide primer)45cm length above ground level and front opening type, with aprons for cable entry,locking arrangementincluding terminating the existing incoming and outgoing cables etcincluding PCC foundation in (1:2:4) type B-1 complete all as specified and directed by Engineer -in-charge.
120S&F for MCCB 400 Amps 4 pole 36 kA 415 Volts 50 Hz with thermal andmagnetic adjustable settings including taking out old existing unserviceable MCCB from panels etc complete all as specified and directed by Engineer -in-charge.
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