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Repair/Maintenance Of Vcbs, Rmus, Distribution Transformers, Electrical Distribution System Incl Repair/ Calibration Of Relays Meters And Other Allied Works At 104 Area, Svn Colony, Nirman Park Ncb, 32 Weu/Hf/Df Area, Ce Complex Area And M’Gedda Under Ag, visakhapatnam-Andhra Pradesh

Military Engineer Services-MES has published Repair/Maintenance Of Vcbs, Rmus, Distribution Transformers, Electrical Distribution System Incl Repair/ Calibration Of Relays Meters And Other Allied Works At 104 Area, Svn Colony, Nirman Park Ncb, 32 Weu/Hf/Df Area, Ce Complex Area And M’Gedda Under Ag. Submission Date for this Tender is 21-05-2024. Circuit Breakers Tenders in visakhapatnam Andhra Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

43287148
Corrigendum : Repair/Maintenance Of Vcbs, Rmus, Distribution Transformers, Electrical Distribution System Incl Repair/ Calibration Of Relays Meters And Other Allied Works At 104 Area, Svn Colony, Nirman Park Ncb, 32 Weu/Hf/Df Area, Ce Complex Area And M’Gedda Under Ag
Open Tender
Indian
Andhra Pradesh
visakhapatnam
21-05-2024

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Tender Details

Repair / Maintenance Of Vcbs, Rmus, Distribution Transformers, Electrical Distribution System Incl Repair / Calibration Of Relays Meters And Other Allied Works At 104 Area, Svn Colony, Nirman Park Ncb, 32 Weu / Hf / Df Area, Ce Complex Area And M’Gedda Under Age E / M No-Ii Of Ge ( U-I ) Visakhapatnam

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 10-May-2024 BOQ Corrigendum BOQ 21-05-2024

Key Value

Document Fees
INR 500 /-
EMD
INR 89000.0 /-
Tender Value
INR 44.50 Lakhs /-

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305ecd54-4b03-4cae-b409-c5a8acd1a28a.html Tender Notice 0 KB
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BOQ_729796.xls Tender Document 0 KB
Tendernotice_1.pdf Tender Document 0 KB

BOQ Items

NAME OF WORK : REPAIR/MAINT OF VCBS, RMUS, DISTRIBUTION TRANSFORMERS, ELECTRICAL DISTRIBUTION SYSTEM INCL REPAIR/ CALIBRATION OF RELAYS METERS AND OTHER ALLIED WORKS AT 104 AREA, SVN COLONY, NIRMAN PARK NCB, 32 WEU/HF/DF AREA, CE COMPLEX AREA AND M’GEDDA UNDER AGE E/M NO-II OF GE(U-I) VISAKHAPATNAM
Sl. No. Item Description
1M&L for disconnecting carefully electrical connection from both HT/ LT (primary & secondary) sides of the transformer, keeping them at safe side and taking out the transformer indoor/ outdoor typeof capacity 500 KVA to 630 KVA, 11 KV / 0.433 KV, step down any make for carrying out complete overhauling which shall comprise of the following:- a) M&L for lifting, transporting, handling, the transformer to workshop and opening top cover of the transformer by unscrewing nuts, bolts, washers etc. including disconnecting core assembly from HT/ LT bushing and lifting the same gently and taking out from the shell (container/ body) of the transformer. b) M&L for draining out transformer oil from the above said transformer in the suitable capacity of container /drums and keeping it in safe custody for reuse. c) M&L for cleaning the transformer body from inside, removing deposited dirt/ sludge/ foreign particles etc. from the bottom/ body of the transformer and drying up the shell from inside before refilling of the transformer oil. d) M&L for cleaning and washing thoroughly core and windings of the transformer by hosing down with clean dry oil conforming to IS 335/1983, removing deposited dirt/sludge/foreign particles from the windings/ core, thorough inspection of windings, providing insulations to leads and terminals, heating/ drying/ baking complete carefully and thoroughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as directed by Engr-in- charge. (Contd...)
2e) Lifting and re-fixing core assembly inside the transformer shell gently and carefully, connecting primary/ secondary/ Neutral connections to the bushings assembly, fixing of tap change over including tightening of nuts, bolts, washers of the coreto reduce humming noise all as directed. f) Refilling the filtered transformer oil in the shell of transformer complete. g) Re-fixing the top cover including replacement of cork sheet/ gasket 8mm thick, tightening of nuts/ bolts/ washers etc. and replacement of breather with silica gel crystal type all as directed by Engr-in charge h) Lifting/ shifting to the place from where removed or to any location as directed and re-installing the transformer including connecting primary/ secondary/ neutral connections etc. all as directed by Engr-in-Charge. j) The inspection of transformer shall involve:- i) Checking of all clamps, nuts, bolts including core bolts & cover fixing bolts. Ii) Checking all brazing, joints, tap heads and connection joints. iii) Checking all jumpers, terminations/ connections inside the transformer. iv) Checking the Buchholtz relay/ conservator MOG if any. v) Painting complete with two coats of synthetic enamel paint externally transformer shell complete all as directed by Engr-in-Charge. (vi) Inspection of tap changer, checking the moving and fixed contacts for contact wear and connection to winding. k) Conducting the tests on core and windings as per IS like ratio, magnetic imbalance, short circuit etc. in presence of Engr-in-Charge and test results shall be signed both by the contractor and Engineer -in-Charge and kept on record. Note:- (i)Any damage to insulators/ bushes/ windings etc. while in the custody of the contractor shall be made good at no extra cost to Department. The serviceability of the transformer shall be checked and confirmed by the contractor before taking into his custody. (ii) M&L for rewinding/ re-insulation of HT/ LT (primary/ secondary) coils, bushes, studs, Transformer oil, cable box, replacement of buchholtz relay/ MOG if any etc will be measured and paid separately.
3All as per Item No. 1.00 above buttransformer / Voltage stabiliser indoor / outdoor typeof capacity up to 400 KVA
4Filtration of transformer oil of transformers / FRMUs installed at various locations to achieve di-electric strength not less than 60 KV at 2.5mm gap as per relevant IS with portable filtration plant, testing of the oil for the di-electric strength before filtration and after filtration complete all as directed by the Engineer-in-Charge.
5Supply and topping up of transformer oil with di-electric strength not less than 60 KV into the conservator tank / body tank of the transformer / OCB / FRMUs etc at various locations complete all as directed by the Engineer-in-Charge. Make: Apar (Power Oil) / Savita (Transol) / Asian
6M&L for rewinding of distribution (HT/LT)transformers of capacity 50 to 400 KVA type by winding the defective coils with new copper wire as per I.S. of same gauge and existing size together with new insulated materials / bracings before placing in to the transformer and assembling the coil with new insulation and fitting the coils in the chamber, testing and commissioning the transformer and recording the test results complete all as directed. Note: M&L for re-insulation of serviceable coils will be measured & paid separately under relevant items.
7M&L for re-insulating windings of HT / LT distribution transformers of capacity 50 to 630 KVA by strip opening of HT /LT coils(i.e. Primary / secondary coils) from core assembly safely, unwinding the HT / LT coils (i.e. Primary / secondary coils) complete, removing the old defective insulation paper and replacing with newDPC insulation to the copper conductor, re-varnishing of the windings with super varnish including heating, drying, backing complete carefully and thoroughly inside the heating chamber at suitable temperature to obtain required value of insulation resistance etc. all as directed by Engr-in- charge.
8Disconnection of the distribution transformer of capacity 500 to 630 KVA from HT and LT supply mains, removing of Bus duct and Bus bar, leakage arresting by draining out of oil after arrangement of necessary empty oil drums, buckets etc.,dismantling of top cover and accessories, dismantling of LT bushings by disconnecting leads / jumpers from inside, replacement of gaskets and oil seals and re fixing of the LT bushings, making internal and external connections, replacement of cover gasket and accessories, reassembling of acessories and cover, filling back of existing transformer oil complete and making cable connections and assessing for energising the transformer complete all as specified and as directed. Note:(i) The rate quoted shall include cost of materials like gaskets and oil seals and labour etc. (ii) Bushing and bushing rods shall be measured and paid separately.
9All as per Sl item No. 7.00 but Transformer of capacity 250 to 400 KVA
10All as per Sl item No. 7.00 but Transformer of capacity upto 200 KVA
11Disconnecting the HT/LT connections of transformer of capacity 500 to 630 KVA i.e (Bus duct / Cable bunch) keeping all the cables out from the HT/LT sides, physically checking the transformer for healthiness, performing the transformer tests like HV/LV Meggar test, Ratio Test, Magnetic Balance test and short circuit tests for checking condition of transformer complete all as specified and as directed. Note:- (i) All testing shall be done in presence of Engr-in-Charge or his accredited rep and test reports shall be signed by contractor and Engr-in-Charge and kept on record. (ii) If the transsformer found satisfactory then HT/LT connections shall be done by the contractor and has to charge the transformer. (iii)If the transformer fails in these tests then the contractor has to shift the transsformer for winding /overhauling which will be measured and paid separately. (iv)Cost of winding / overhauling if required shall be measured and paid separately.
12All as per Sl item No. 10.00 but transformer of capacity 250 to 400 KVA
13All as per Sl item No. 10.00 but transformer of capacity upto 200 KVA
14Shifting the Transformer of capacity 63 to 1000 KVA from existing site to another site within 3 Km distance range by Dismantling of HT and LT cable connections, jumpers and busbars including LT busbar cable boxes and closing the transformers for loading into transporting vehicle with the help of crane, transportation to another site, unloading, cable connections both HT and LT, testing and commissioning complete all as specified and as directed.
15M&L for replacement of silica gel breather assembly complete suitable for 500 to 630 KVA transformer as per existing with breather unit and silica gel including connecting with proper necessary gaskets if necessary & removing the unserviceable breather assembly complete all as specified and as directed.
16All as per Sl item No. 14.00 but transformer of capacity 250 to 400 KVA
17All as per Sl item No. 14.00 but transformer of capacity upto 200 KVA
18Supply and replacement of silica gel in breather of transformers all as specified and as directed.
19S&F in repair conservator tank assembly suitable for transformer of capacity 250 to 400 KVA as per existing and including connecting properly with gaskets if necessary complete all as specified and as directed.
20All as per Sl item No. 18.00 but suitable for up to 200 KVA transformer
21S&F in repair gun metal drain valves suitable for transformer of capacity 250 to 400 KVA complete all as specified and as directed. Make :-Upadhyay / Leader / Zoloto
22All as per Sl item No. 20.00 but suitable for up to 200 KVA transformer
23S&F in repairs off load tap changer assembly suitable for transformer of capacity 400 to 500 KVA as per existing with 7 tapping position including opening top cover, conservator etc complete all as specified and as directed.
24All as per Sl item No. 22.00 but suitable for up to 63 to 350 KVA transformer
25S&F in repair WTI (Winding Temperature Indicator) suitable for distribution transformer of capacity 400 to 500 KVA as per existing complete all as specified and as directed.
26All as per Sl item No. 24.00 but suitable for up to 63 to 315 KVA transformer
27S&F in repair LT bushings made out of porcelain, as per existing and suitable for distribution transformer of capacity 400 to 630 KVA complete all as specified and as directed. Make:- Pactil / BHEL / Jaipuria Brothers
28All as per Sl item No. 26.00 but suitable for 250 to 350 KVA transformer
29All as per Sl item No. 26.00 but suitable for up to 200 KVA transformer
30S&F in repair HT bushings made out of porcelain, as per existing and suitable for distribution transformer of capacity 500 to 630 KVA complete all as specified and as directed. Make:- Pactil / BHEL / Jaipuria Brothers
31All as per Sl item No. 29.00 but suitable for 250 to 400 KVA transformer
32All as per Sl item No. 29.00 but suitable for up to 200 KVA transformer
33S&F in repair LT bushings rod made out of copper with threading, as per existing and suitable for distribution transformer of capacity 500 to 630 KVA complete all as specified and as directed.
34All as per Sl item No. 32.00 but suitable for 250 to 400 KVA transformer
35All as per Sl item No. 32.00 but suitable for up to 200 KVA transformer
36S&F in repair HT bushings rod made out of copper with threading, as per existing and suitable for distribution transformer of capacity 500 to 630 KVA complete all as specified and as directed.
37All as per Sl item No. 35.00 but suitable for 250 to 400 KVA transformer
38All as per Sl item No. 35.00 but suitable for up to 200 KVA transformer
39S&F in repair OTI (Oil Temperature indicator) as per existing suitable for distribution transformers of capacity 500 to 630 KVA complete all as specified and as directed.
40All as per Sl item No. 38.00 but suitable for 250 to 400 KVA transformer
41All as per Sl item No. 38.00 but suitable for up to 200 KVA transformer
42M&L for providing new cable box made out of MS sheet of thickness not less than 3.15 mm including fabrication works, welding etc. to suit the LT/HT side of existingtransformer size, including nuts, bolts, cable glands, termination of existing cables etc. as per existing and suitable for distribution transformer of capacity 500 to 630 KVA complete all as specified and as directed
43All as per Sl item No. 41.00 but suitable for 250 to 400 KVA transformer
44All as per Sl item No. 41.00 but suitable for up to 200 KVA transformer
45M&L for replacement of Drain plugs to valves/conservator caps of the sizes 3/4", 1", 1.5" valves and plugs, as per existing suitable for distribution transformers of capacity 500 to 630 KVA and complete all as specified and as directed.
46All as per Sl item No. 44.00 but suitable for 250 to 400 KVA transformer
47All as per Sl item No. 44.00 but suitable for up to 200 KVA transformer
48S&F in repair Oil gauge glass with gaskets as per existing suitable for distribution transformers of capacity 500 to 630 KVAcomplete all as specified and as directed.
49All as per Sl item No. 47.00 but suitable for 250 to 400 KVA transformer
50All as per Sl item No. 47.00 but suitable for up to 200 KVA transformer
51M&L for preparation of old exposed painted surfaces of indoor / outdoor type transformer of capacity 500 to 630 KVA and painting the same with two coats of synthetic enamel paint including writing details of transformer on transformer plinth / base with white synthetic enamel paint on black synthetic enamel paint back ground complete & including one coat of white wash on exposed surface of transfomer plinth / base complete all as specified and as directed. Note :- Colour of paint shall be as decided by Engr-in-Charge. Make:- Jotun India Pvt Ltd / Apcolite (Asian) / Luxol (Berger) / Jenson & Nicholson Paints Ltd (Borolac) / Shalimar Paints Ltd (Superlac)
52All as per Sl item No. 50.00 but for transformer of capacity 250 KVA to 400 KVA
53All as per Sl item No. 50.00 but for transformer of capacity up to 200 KVA
54Clearing away all bushes, small plants, grass, vegetation, saplings, shrubs, brushwood, undergrowth, roots upto root level including surface dressing n.exc 15 cm deep around and surroundings areas of E/M installations (i.e.Two Pole/ Four structures, outdoor-substation yards, pump house & Misc E/M installations etc) and removing rubbish / debris upto a distance of not less than 50 metres outside the periphery of the area under clearance complete all as directed.
55Excavation in trenches, not exc 1.5 m wide and not exc 1.5 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, laying cable etc. n exc 10 sq m on plan and n exc 1.5 m in depth and getting out all excavated material as in soft / loose soil complete all as specified and directed.
56Returning, filling in and including spreading, levelling, watering and well ramming in layers not exceeding 25 cm thick as in excavated soil complete all as specified and as directed.
57Removing of excavated surplus soil to a distance n. exc 50 m and depositing wheredirected at a level n. exc. 1.5 m above the starting point complete all as specified and directed.
58M&L sand cushioning with clean and dry sand in trenches for protection of UG cable and including punning down complete all as specified and directed. Note:- Punned thickness shall only be measured and paid.
59Supplying and laying un-reinforced precast concrete cable cover, class HV, Type 1, flat, of size 300mmx 180mm x 40mm, laid along alignment of cable as protection to cable in trenches complete all as specified and directed.
60S&F in repair 100 mm bore galvanised steel tubing, medium grade with necessary fittings, laid under road crossing, for cable protection complete all as specified and directed. Make - Tata / Jindal Steel / Surya Roshni Ltd. /Bhushan Power & Steel Ltd. / M/s APL Apollo Tubes Ltd
61M&L cable jointing kit for 11 KV (Earthed grade) 3 core XLPE armoured aluminium conductor cable of size 185 to 240 sqmm for outdoor termination, heat shrink type joint complete with jointing material and accessoriescomplete all as specified and directed. Make:- 3M / Denson / Raychem
62M&L cable jointing kit for 11 KV (Earthed grade) 3 core XLPE armoured aluminium conductor cable of size 185 sqmm to 240 sqmm for straight through, heat shrink type joint with jointing material and accessories complete all as specified and directed. Make:- 3M / Denson / Raychem
63M&L cable jointing kit for 11 KV (Earthed grade) 3 core XLPE armoured aluminium conductor cable of size 185 sqmm to 240 sqmm for indoor termination, heat shrink type joint complete with jointing material and accessories complete all as specified and directed. Make:- 3M / Denson / Raychem
64Supply & laying in repair XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric power cables (heavy duty) with aluminium conductor, 11000 volts, Earthed, grade cross sectional area 185 Sqmm, 3 core, laid in trenches / duct / on pole / on wall complete all as specified and directed. Make :- Havells / KEI / Polycab / Gloster / Asian Cables / Finolex
65All as per Sl Item No. 63.00 above but cross sectional area 240 Sqmm, 3 core
66M&L for detecting HT 11KV UG cable faults located in any stretch / depth with sophisticated cable fault locator consisting of microprocessor based pre-locator system, HV surge generator, fault pin point surge wave receiver, cable identification instrument , cable tracer for exact location of under ground cable routes complete all as directed. Note:- The rate quoted deemed to be inclusive ofarrangement of necessary fault locator equipment, transportation of equipment & charges for service engineer.
67M&L for repair and servicing of HT 11 KV four pole structure by replacing AluminiumPG clamps, GI bolts and nuts, pieces of ACSR conductor with insulation sleeveRYB of any size as jumpers including lubricating the moving parts of AB switch and cleaning of all disc and pin insulators and applying silicon compoundfor prevention of arcing due to dust / salt deposits over surfaces including preparation of surfaces, applying zinc chromate primer on rusted surfaces and applying one coat of aluminum paint to the entire structure complete all as specified and as directed. Note : Rate quoted shall be inclusive of two coats of white wash on exposed concrete surfaces of structure. Make of paint :- Jotun India Pvt Ltd / Apcolite (Asian) / Luxol (Berger) / Jenson & Nicholson Paints Ltd (Borolac) / Shalimar Paints Ltd (Superlac)
68All as per Sl item No. 66.00 but for two pole structure
69S&F in repair danger notice plate of size 25 x 20 cm & 1.6mm thick mild steel sheet, vitreous enameled white, with letters, figures and conventional skull and bones in signal red colour and fixed with M.S. clamps, bolts and nuts of approved size for HT compete all as specified and as directed.
70M&L cross arms,bracings,supports, clamps and back plates fabricated fromstructuralsteelsections and includingnuts,bolts,washers, welding,bendingcoldorhot, drilling holes for bolts, in any shape or size as indicated or directed and including preparation of surfaces and applying two coats of aluminium paint over a coat of primer and dismantling complete all as specified and directed. Make of paint : Jotun India Pvt Ltd / Asian Paints / Berger / Jenson & Nicholson Paints Ltd / Shalimar Paints Ltd
71S&F in repair disc insulator porcelain vitreous brown 145 mm height & 255 mm dia ball andsocket type two in series assembly with cast aluminium 4 U bolt tension hardware and tension clamps for conductors working pressure HT 11 KV complete all as specified and as directed.
72S&F in repair for pin insulator porcelain vitreous brown insulator including one galvanised mild steel spindle two galvanised iron washers and one galvanised iron nut for 11000 volts grade 150 mm dia & 150 mm height complete all as specified and as directed.
73All as per Sl item No. 71.00 but for post type insulator
74S&F in repair switches air break, gang operated triple pole, mechanically operated, mounted on insulator and steel frame, with operating mechanism worked from ground level, for current rating upto 200 amps, 11000 volts all as per clause no 19.69 of SSR part-I (2009) complete all as specified and directed. Make:- Pactil / BHEL / Jaipuria Brothers
75All as per Sl item No. 73.00 but for current rating upto 400 amps
76S&F in repairs male contact suitable for GOD 11 KV grade, 200 Amp rating & of make as per OEM complete all as specified and as directed.
77S&F in repairs Female Contact suitable for GOD 11 KV grade, 200 Amp rating & of make as per OEM complete all as specified and as directed.
78S&F in repairs Tinned copper flexible jumper suitable for GOD 11 KV grade, 200 Amp rating & of make as per OEM complete all as specified and as directed.
79S&F in repairs MS Jumper carrier suitable for GOD 11 KV grade, 200 Amp rating & of make as per OEM complete all as specified and as directed.
80S&F in repairs Back connector plate suitable for GOD 11 KV grade, 200 Amp rating & of make as per OEM complete all as specified and as directed.
81Supplying and laying synthetic Rubber insulated mats 2.5 mm thick for voltage upto 11 kv for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m.
82Servicing, Inspecting, checking, cleaning by using of blower, lubrication, greasing and carrying out preventive maintanance of RMU of capacity 11 KV, 250 / 350 MVA including calibrating the relay by conducting secondary injection tests and RMU in serviceable condition, testing and commissioning all as specified and as directed by the Engineer-in-Charge. Notes: Unit rate quoted shall be deemed to include cost for necessary T&P, nuts, bolts, washers, gasket, insulation tape, compound, painting of RMU panels with approved colour including lettering details all as per exisitng.
83S&F in repair Self powered relay with O/C, S/C, E/F protection,having front USB port for laptop interface, LCD display,10 event records, 5 fault records, min 2 setting group and keypad for setting parameters for the relay complete suitable for RMU of capacity 250/350 MVA all as specified and as directed. Make:- Schneider / Siemens / L&T / ABB
84S&F in repair phase indicator lamps (Red, Yellow and blue) suitable for RMU of capacity 250/350 MVA complete all as specified and directed. Make:-L&T / Siemens / GE / RR Micro / BCH / Schneider
85S&F in repair 11KV, 230V, AC, 1KVA control transformer suitable for RMU of capacity 250/350 MVA complete all as specified and directed. Make :- AE / English Electric / Crompton Greaves / Areva T&D / Schneider
86S&F in repair Battery with & including battery charger, 12Ah, (I/P-230V AC, O/P - 24V DC suitable for RMU of capacity 250/350 MVA complete all as specified and directed. Make:- Exide / Amron / Amara raja / Luminous
87S&F in repair Spring charging motor suitable for RMU of capacity 250/350 MVA complete all as specified and directed.
88Taking down HT switch gear (Vacuum circuit breaker ) atsub station of capacity11 KV 250/350 MVAcomprising of following repairs, overhauling, servicing, carrying out preventive maintenance and refixing the same after repairs/ overhauling: (a) Tripping off the breaker, lowering the breaker with raising/lowering handle and pulling out the breaker complete from the panel along with the trolley for servicing/inspection/overhauling (b) Servicing/Inspecting/checking of automatic safety shutter, circuit spoutand circuit spout connections for RYB phases and replacement of spares operation for serviceability and replacement of spares if required. (c) Dismantling and checking of cross bar assembly, fixed contacts and current carrying parts of the breaker, trolley, insulated assembly and checking lamination with clamps, epoxy spout, isolator assembly etc. (d) Setting, reassembling, cleaning, adjustment of fixed contacts, main contact, arcing contacts and chamber baffle pot assembly, moving contact for proper setting of auxiliary contacts operating mechanism. (e)Servicing/Inspecting/checking ofsecondary sockets/busbar earthing plugs/earthing sockets and replacement of spares if required. (f)Checking, setting and adjustment of lowering and raising operation of the breaker trolley. (g)Decarbonising of busbar and connected items (h)Lubrication and greasing of all moving parts of the trolley, stopper bolt for proper operating and closing of shutter gear, isolation resistance of trolley of with vacuum interrupter assembly. (Contd...)
89j) The inspection of HT switch gear shall involve:- (i) Inspection of truck & hoist assembly. (ii) Inspection of tank assembly & barriers. (iii) Inspection of assembly & components of solenoid assembly. (iv) Inspection of assembly & components of dependent mechanism. (v)Inspection of assembly & components of spring box mechanism. (vi)Inspection of motor mechanism spring charge assembly (vii)Inspection of assembly of trip unit & related components Note:(i) The servicing includes for busbar duct chamber, cable alleys and connecting accessories (ii) The rate quoted shall be deemed to include for necessary T&P, nuts, bolts, washers, gasket, insulation tape, compound, painting of VCB panels with approved colour including lettering details all as per existingetc. to put in to the VCBs and panels in serviceable condition, testing and commissioning all as specified and as directed by the Engineer-in-Charge. (iii) Major spares like Breaker bushings, vacuum interrupter assly, busbar spout, busbar spout connections, circuit spout/circuit spout connections/buffer fixed contacts, moving contacts, tank assly/barriers, solenoid spares, dependent/spring mechanism/ motor mechanism, trip unit etc will be measured and paid separately under relevant items of Schedule "A". However the rate quoted shall be deemed to include for any other minor spares require replacement. (iv) the servicing shall be carried out by Auhtorised service centre as approved by GE
90Supply only the following spares suitable for 11 KV VCB 630 to 800 Amps and 11 KV HT panel repair work & of make as per OEM if not specifically mentioned:-
91Breaker Epoxy Body A for 800 A/ 1250 A Breaker
92Isolating Contact Flat type -800 / 1250 A Make-Schneider, Part No- MHU39C4128000FN
93Drive Beam
94DriveRodassembly withcontactblockbased on current rating and suitable for existing vaccum interrupter model
95Vaccume Interrupter type VG 2 or VG 4
96Flex connections for 1250 A with VI type VG2 or VG4 (2-Layer Per Phase)
97Racking Screw
98Closing Ciol 110 V DC (CN 1 3 4 9)
99Shunt trip Coil 110 V DC (CN 1 3 4 1)
100Closing Coil Box Assembly without Coil
101Trip Coil Box Assembly without Coil
102Spring Charging Universal Motor with gear Box 110 V AC/DC (MAGNA MAKE)
103Spring Charging Motor Cut-off Switch
104Ratchet wheel
105Motor Cut-off Switch Lever
106Release Lever (Nylon)
107Buffer (for Opening Spring)
108Bufffer (for Closing Spring)
109Breaker Auxiliary Switch 4 Way (2NO+2NC)
110Opening Spring
111Closing Spring (Inner / Outer / Middle)
112Operation Counter
113Rectifier (Monoblock)
114Push to Trip Knob (Red) Assembly with Spring & Housing
115Push to Trip Knob (Green) Assembly with Spring & Housing
116On - Off Indicator Assembly with Spring
117Charge-free Indicator Assembly with Spring
118Secondary Plug & Socket 24 pins type
1193-Phase Busbar Spout Assembly for 800A panel
120Busbar Support Insulator
1213-Phase circuit spout assembly for 800/1250A Panel (Suitable for Epoxy Type CT)
122Resin Cast CT 12 KV, Indoor type 100-50 / 5A, Burden (VA) = 10 VA, Accuracy Class 0.5 S, System frequency (Hz) = 50, System neutral earthing Effective Earthed and Extended current rating 120%, Rated Dynamic Current KA (peak) =46 (should be at least 2.5 times of above rating)
123Panel Mounted Drawout Type 3P-3L 11KV/110V P.T Unit Complete Fixed & Moving portion without Reiser & HT Fuse
124HRC Fuse-PT HT Side (VTF-11, 3A)
125Surge diverter / suppressor - 12 KV
126Service / Test Position Limit Switch
127Breaker Control Switch - AREVA Make
128Control Circuit HRC Fuse : 2A, 4A, 6A, 8A, 10A or 16 A as required
129LED Type Indicating Lamp & Holder Assmebly (R,Y,B colour as required)
130Rack-In / Rack-Out Handle or Motor Charging Handle
131Space Heaters 2KW with Thermostats
132T-N-C Switch
133Auxiliary trip relay unit
134Master trip relay Unit
135M&Lforsetting of 3 phaseIEDofanytype/Makefrom11KVHTpanel, cleaning the contacts , IED configuration , Calibration & Testing of all themeasuring&protectiondevicesviz.,CTs,RelaysandMetersat site.Testingofallthetripfunctionsoftherelaysafterfinalcurrent settings by simulating fault current by CT secondary injection test set , checking of current transformer , rectification of defects in control wiring for proper tripping of CB during actual system fault conduction through relay&Trippingcoil.Adjustment/settingtoplugandtimemultiplier settingsofIEDtoachievethediscriminationintripping, tune/synchroniesupstreambreakerrelaysettings-installationofrelay, testing & commissioning etc. complete all as specified and as directed.
136M&L for collecting necessary required data & peak load details from IED / DMT of any type / Make from 11KV HT panel, transformer full load details during peak hours, relay Setting calculations & Co-ordination study, unit protection setting of transformers, furnishing feeder wise settings & submitting report with firm recommendations, achieving stream power distribution (complete 11 KV system) overall co-ordinations of time, adjusting / setting to plug and time multiplier settings of IED/DMT complete all as specified and as directed by Engr-in-Charge.
137M&L forapplying silicone High Voltage Insulator coating (Si-COAT 570 RTV) solution using electric airless sprayer to the inside surface of cable chamber alongwith busbar chamber of 11 KV Indoor VCB panel including all disconnection & re-connection of cables etc. completeallas specified and directed. Note:- Quantity of solution consumed per VCB panel shall not be less than 6.8Kg
138Supply and fixingResinCastCTdualcore,CTsingle pole, ratio-100/50/5A-5AFor 800A , 11 KV VCB panel.
139M&L for maintenance/servicingof PT unit 11KV / 110V by disconnecting and taking out from panel mounted position, checking & cleaning of fixed and movingcontact points,cleaning/ decarbonising of bus bar connections, resin cast PTs using hot blower, CTC solution, applying backlot (Red) solution to the epoxy PT body, tightening of all nuts,bolts,washers,andrefixingthesamePTtooriginalposition, testing complete all as specified and directed.
140Supply, installing, testing & Commissioning in repair of Numerical feeder protection relay 50/51N (Earth over current), 67P (3Ph directional over current), 67N (Earth fault directional over current), 51V (Voltage controlled over current), 37 (3Ph under current), 46 (Negative Phase sequence over current), 59N (Residual over voltage), 32 (Directional power protection under/over active/Reactive power), 81 (Under over over Frequency ), 49 (Thermal Overload),79 (Auto resue), 50BF (Circuit breaker failure direction), Cold pickup, Inrush blocking complete all as specified and directed by Engr-in Charge. Note :- Relay will be on Modbus Protocol. Make:- Schneider / Siemens / L&T / ABB /Areva
141S&F in repair 2V, DC, VRLA cell and connect them properly with connecting leads inside battery rack suitable for control DC circuit of 11 KV VCBs and after assembling required voltage is 110V / 100AH complete all as specified and directed by Engineer-in-Charge. Make:- Exide / Amron / Amara raja / Luminous
142S&F in repair of110v DC/100Ah/30A battery charger by replacing 3 sets RYB LED lamp, 2 amps HRC fuses, block contact relays, 6 nos, 3 sets a PLC card, wiring and required nuts and bolts, 32 amps TPN MCB, 6-20 amps SP MCB, 4 units, boost cum floating charging unit cum relays , rubber gaskets, key / padlocking handle, and painting the cabinet with powder coated paint completely all as specified and directed by Engr-in-Charge.
143S&F in repair lightning arresters expulsion type complete with all fittings, station class, discharge capacity 10 kilo amp suitable for 11000 volts complete all as specified and directed. Make:- Oblum / Elpro / BHEL / Areva T&D /Jaipuria Brothers
144M&L in repair earthing complete with galvanised steel earth plate electrode of size 600 x 600 x 6 mm thick buried directly in ground in vertical position (earth pit not less than 2.25 m deep below the normal ground level) with top edge of the earth plate not less than 1.5 m below normal ground level, connected to earth lead of galvanised iron strip 32 x 6 mm by means of bolts, nuts, check nuts and washers of galvanised iron or steel, all as shown in electrical plate No. 3 of SSR part-I connected to earthing test point including dismantling existing old earthing complete all as specified and directed. Note:- The unit rate shall also include for earth work in any type of soil, PCC 1:3:6 type C1 chamber, RCC 1:1.5:3, type A1 cover slab, 50 mm thick reinforced with 8 mm dia TMT bar @ 140 mm C/C both ways, 10 mm dia plain bar lifting handle embedded in cover slab, Main earthing lead from earth electrode to test point upto 7.5 m length, 20 mm bore medium grade GI watering pipe, 40 mm bore GI light grade earth lead protection pipe, funnel, wire mesh, copper lugs, charcoal and common salt in alternate layer etc.
145M&L Earthing Electrode 3000 mm length copper coated, 100 microns thickness as per UL standard approved and testing by CPRI, pipe in pipe type inner pipe dia 41.9mm (min), outer dia 76/80mm (min) annular space filled with high conductivity and anti corrosive compound with connection terminal. M&L infill compound Chemical) 50Kgs (2 Bag each 25 Kgs) Elecrodite / Humedites constituting natural element not water dissoluble reduce soil resistivity highly hygroscopic and swells high conductivity and anti corrosive retains moisture for a long time. M&L Earth work Vertical excavation in normal soil upto a depth of 3000mm the diameter of the bore hole being minimum 250 mm. installation filling the bottom 4" of the bore with infill compound (Chemical) vertically placing the electrode in the centre of the pit, fill the cavity around the electrode with the chemical ensuring there are no air gaps in the chemical filled cavity region make a thick paste by pouring water into the earth pit and mixing the mixture with a pole including PCC earth Pit and RCC Pit cover complete all as specified and as directed.
146S&F in repairearth continuity conductor or main earthing lead using 32 x 6 mm galvanised iron strip, fixed to wall on batten or recess or chases or buried in ground or drawn in conduit / pipe or fixed to poles or any other indicated situation for loop earthing etc. as required complete all as specified and directed.
147All as per Sl item no. 100.00 above but 32 x 6 mm copper strip
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