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Tender For Annual Framework/Rate Contract Of Mechanical Works At All Stations Of City Right Sub-Division Jal Shakti (Phe) Mechanical Division Srinagar, Srinagar-Jammu And Kashmir

Public Health Engineering Department-PHED has published Tender For Annual Framework/Rate Contract Of Mechanical Works At All Stations Of City Right Sub-Division Jal Shakti (Phe) Mechanical Division Srinagar. Submission Date for this Tender is 21-05-2024. Mechanical engineering Service Tenders in Srinagar Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

43277079
Tender For Annual Framework/Rate Contract Of Mechanical Works At All Stations Of City Right Sub-Division Jal Shakti (Phe) Mechanical Division Srinagar
Open Tender
Indian
Jammu And Kashmir
Srinagar
21-05-2024

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Tender Details

Annual Framework/Rate Contract Of Mechanical Works At All Stations Of City Right Sub-Division Jal Shakti (Phe) Mechanical Division Srinagar

Key Value

Document Fees
INR 250 /-
EMD
INR 10000.0 /-
Tender Value
INR 15 Lakhs /-

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BOQ Items

Name of Work: Annual Framework/Rate Contract of Mechanical Works at all Stations of City Right Sub-Division Jal Shakti (PHE) MechanicalDivision Srinagar
Sl. No. Item Description
1Carriage:Mechanical transportation, loading, unloading and handling of various items such as pump parts, motors, starters, voltage stabilizers, coil assemblies, welding tools & plant, etc. using appropriate means of transport as under:
2Private car, auto-rickshaw or similar with 1.0 km lead
3Extra per kilometer for lead >1.0 kms upto 5.0 kms
4Extra per kilometer for lead >5.0 kms upto 10.0 kms
5Extra per kilometer for lead >10.0 kms upto 20.0 kms
6Extra per kilometer for lead >20.0 kms upto 30.0 kms
7Load carrier auto, mini van or similar with 1.0 km lead
8Extra per kilometer for lead >1.0 kms upto 5.0 kms
9Extra per kilometer for lead >5.0 kms upto 10.0 kms
10Extra per kilometer for lead >10.0 kms upto 20.0 kms
11Extra per kilometer for lead >20.0 kms upto 30.0 kms
12Mini truck like Tata mobile, Bolero Camper or similar with 1.0 km lead
13Extra per kilometer for lead >1.0 kms upto 5.0 kms
14Extra per kilometer for lead >5.0 kms upto 10.0 kms
15Extra per kilometer for lead >10.0 kms upto 20.0 kms
16Extra per kilometer for lead >20.0 kms upto 30.0 kms
17Truck, tipper or similar with 1.0 km lead
18Extra per kilometer for lead >1.0 kms upto 5.0 kms
19Extra per kilometer for lead >5.0 kms upto 10.0 kms
20Extra per kilometer for lead >10.0 kms upto 20.0 kms
21Extra per kilometer for lead >20.0 kms upto 30.0 kms
22Head load carriage of machinery/ equipment at locations inaccessible by vehicles on plain/ rough terrain
23Upto 50 kgs load
24Extra for every additional 50kgs load (Note: Fraction >=25kgs shall be taken as equivalent to next load of 50kgs)
25Extra for uphill terrain (Ground Slope >= 07 deg)
26PUMPS
27Complete dismantling of single stage horizontal pump (all types) by way of: Disconnecting all leads from the motor and marking the terminals, uncoupling of motor from the pump. Disassembling, dismantling and segregation of various pump parts such as shaft and sleeves, impeller, gland, fasteners, etc.
28Suction size upto 200mm
29Suction size > 200mm upto 400mm
30Suction size > 400mm
31Extra per additional stage over corresponding suction sizes above
32Complete assembling of single stage horizontal pump (all types) after cleaning of all parts throughly with petrol, coupling and alignment with motor, connecting of motor leads and testing on full load.
33Suction size upto 200mm
34Suction size > 200mm upto 400mm
35Suction size > 400mm
36Extra per additional stage over corresponding suction sizes above
37Replacement of Driving End (DE) bearing of horizontal/ vertical pump by way of: Uncoupling of motor from the pump, isolating of DE bearing. Carefully extracting the old damaged bearing from the housing with the help of bearing puller, etc and fitting of new bearing in its place. Refitting back of pump parts, coupling and alignment with the pump. The job includes load testing of pump.
38Suction size upto 200mm
39Suction size > 200mm upto 400mm
40Replacement of Non-Driving End (NDE) bearing of horizontal pump by way of: Opening the end cover of NDE bearing housing. Carefully extracting the old damaged bearing from the housing with the help of bearing puller, etc and fitting of new bearing in its place. Refitting back of pump parts, coupling and alignment with the pump. The job includes load testing of pump.
41Suction size upto 200mm
42Suction size > 200mm upto 400mm
43Extraction of submersible pump/motor set along with column pipes from the well by hoisting with tripod and chain pulley block and by using tools and tackles required for extraction of pump set and uncoupling the pump and motor
44Column pipes upto 100mm NB and 50mtr depth
45For depths exceeding 50m
46Extra over corresponding depth level for pipes >100mm NB
47Assembling of submersible pump/ motor set and lowering along with column pipes in the well by chain pulley block, tripod, tools and tackles and testing on full load at site.
48Column pipes upto 100mm NB and 50mtr depth
49For depths exceeding 50m
50Extra over corresponding depth level for pipes >100mm ND
51MOTORS
52Replacement of Driving End (DE) bearing of horizontal electric motor by way of: Disconnecting all leads from motor and marking the terminals, uncoupling of motor from the pump. Opening the end cover of DE bearing housing. Carefully extracting the old damaged bearing from the housing with the help of bearing puller, etc and fitting of new bearing in its place. Refitting back of motor parts, coupling and alignment with the pump. The job includes testing of motor on load.
53upto 60 HP rating
54>60 upto 200 HP
55>200 HP upto 350 HP
56Replacement of Non-Driving End (NDE) bearing of horizontal electric motor by way of: Disconnecting all leads from motor and marking the terminals, uncoupling of motor from the pump. Opening the end cover of NDE bearing housing. Carefully extracting the old damaged bearing from the housing with the help of bearing puller, etc and fitting of new bearing in its place. Refitting back of motor parts, coupling and alignment with the pump. The job includes testing of motor on load.
57upto 60 HP rating
58>60 upto 200 HP
59>200 HP upto 350 HP
60VALVES
61Removal from piping system and complete dismantling of various type of valves such as foot valves/ butterfly valves/ NRVs/ check valves/ sluice valves (without spur gear mechanism) by way of disassembling of parts, etc.
62< 100mm nominal size
63>=100mm upto 200mm nominal size
64> 200mm upto 350mm nominal size
65>350mm upto 600mm nominal size
66>600mm nominal size
67Assembling of all parts of dismantled valve, fitting in the piping system and testing.
68< 100mm nominal size
69>=100mm upto 200mm nominal size
70> 200mm upto 350mm nominal size
71>350mm upto 600mm nominal size
72>600mm nominal size
73Disassembling of operating mechanism of large sized valves to isolate the thrust bearing and removing it, cleaning of housing, fitting of bearing, reassembling of all parts and testing. The job is inclusive of hoisting arrangements required for execution of work.
74Partial dismantling of various types of valves such as NRVs, sluice valves, butterfly valves, flap valves, etc. for repairs or replacement of parts such as hinge pin/ seat ring/ disc face/ hinge repairs, etc. and reassembling of all parts of dismantled valve and testing.
75<100mm nominal size
76>=100mm upto 200mm nominal size
77>200mm upto 350mm nominal size
78>350mm upto 600mm nominal size
79>600mm nominal size
80Extracting thefoot valve by way of dismantalling the pump suction system, raising the suction pipeusing suitable mechanical means, dismantalling the foot valve in order tocarrying out the requisite works.( Cost of repairs not included)
81up to 100mm nominal size
82Greater than 100mm upto 200mm nominal size
83Greater than 200mm upto 350mm nominal size
84Fitting back thefoot valveto the suction pipe and lowering the suction pipe through suitable mechanical means and finally connecting the same to thepump suction system ,testing the pumping unit on fully load and ensuringno leak in vaccum.
85up to 100mm nominal size
86Greater than 100mm upto 200mm nominal size
87Greater than 200mm upto 350mm nominal size
88PUMP PARTS
89Fabrication, providing and fitting of GM bush to bell mouth/ bowl unit/ stuffing box/ sleeve, or similar as per sample having finished weight as under:
90upto 1.0 kg
91Extra per kg >1.0 kg upto 2.5 kgs
92Extra per kg >2.5kgs upto 5.0 kgs
93Fabrication, providing and fitting of GM bush with rubber insert (Cutlass bearing) to bowl housing/ bearing retainer, etc as per sample having finished weight as under:
94upto 1.0 kg
95Extra per kg >1.0 kg upto 2.5 kgs
96Extra per kg >2.5kgs upto 5.0 kgs
97Fabrication, providing and fitting of GM lantern (cooling) ring for stuffing box as per sample having finished weight as under:
98upto 1.0 kg
99Extra per kg >1.0kgs upto 2.0 kgs
100Extra per kg > 2.0 kgs
101Providing and fitting of GM split gland as per sample having finished weight as under:
102upto 1.0 kg
103Extra per kg >1.0 kg upto 2.5 kgs
104Extra per kg >2.5kgs upto 4.0 kgs
105Extra per kg > 4.0 kgs
106Fabrication, turning and finishing of specified Stainless Steel (AISI-410 or IS 1570) shaft of specified dimensions with end preparation (threaded, etc.), keyway as per old sample having finished weight as under:
107upto 20.0 kg
108Extra per kg >20.0 kg upto 40 kgs
109Extra per kg >40kgs upto 60 kgs
110Extra per kg > 60 kgs
111Fabrication, turning, finishing and fitting of Stainless steel (AISI-410 or IS 1570)shaft sleeve as per old sample, etc. having finished weight as under:
112Manufacturing, finishing, providing of SS (AISI 410 or IS 1570) key/ impeller lock collet as per available sample and slot size.
113Fabrication, turning and threading of Stainless steel shaft stud as per old sample etc.
114Manufacturing, providing and fitting of SS (IS 1030) check nut/ impeller adjusting nut with proper locking arrangement as per sample available.
115Providing and fitting of Cast Iron split gland as per sample:
116upto 1.0 kg
117Extra per kg >1.0 kg upto 2.5 kgs
118Extra per kg >2.5kgs upto 5.0 kgs
119Fabrication, providing and fitting of GM/bronze impeller wear ring/ seal ring/ sand collar
120upto 1.0 kg
121Extra per kg >1.0 kg upto 2.5 kgs
122Extra per kg >2.5kgs upto 5.0 kgs
123Fabrication, providing and fitting of CI Casing ring
124upto 1.0 kg
125Extra per kg >1.0 kg upto 2.5 kgs
126Extra per kg >2.5kgs upto 5.0 kgs
127Fabrication, providing and fitting of MS strainer for suction bell, etc. The strainer shall be applied with one coat of approved metal primer and two coats of anticorrosive bituminous paint to give an even shade.
128Rethreading of bolt hole using appropriate tap drill
129upto M12 size hole/ bore
130> M12 size hole/ bore
131Repairs to damaged SS shaft by way of rebuilding of shaft using high quality SS electrodes (Ador/ Advani/ ESAB makes) and then turning the shaft on lathe machine to remove the excess material deposited and restore the original dimensions and profile of the shaft.
132Shaft upto 50mm diameter at one damaged spot on shaft length
133Extra for each subsequent damaged spot over the corresponding diameter upto 50mm
134Shaft of more than 50mm diameter at one damaged spot on shaft length
135Extra for each subsequent damaged spot over the corresponding diameter above 50mm
136Repairs to the existing damaged SS shaft end by way of rebuilding using high quality SS electrodes (Ador/ Advani/ ESAB makes) and then turning the shaft on lathe machine to remove the excess material deposited. The job includes threading or collar rebuilding and facing, etc. as per requirement and restore the original dimensions and profile of the shaft.
137Shaft upto 50mm diameter at one damaged spot on shaft end
138Extra for each subsequent damaged spot over the corresponding diameter upto 50mm
139Shaft of more than 50mm diameter at one damaged spot on shaft end
140Extra for each subsequent damaged spot over the corresponding diameter above 50mm
141COUPLINGS
142Providing and fitting bush type flexible coupling with finished bore and keyway of following designations (Preferred make: Fenner/ Lovejoy/ or equivalent makes and designations)
143TC – 12
144TC – 13
145TC – 14
146TC – 15
147TC – 16
148TC – 17
149TC – 18
150TC – 19
151TC – 20
152TC – 21
153TC – 22
154Providing and fitting spare tyre for tyre coupling of following designations as per IS 14285:
155TC – 12
156TC – 13
157TC – 14
158TC – 15
159TC – 16
160TC – 17
161TC – 18
162TC – 19
163TC – 20
164TC – 21
165TC – 22
166FASTENERS
167Providing and fitting of carbon steel Fasteners of assorted sizes
168Fabrication, providing and fitting of SS/ alloy steel hinge pin for all types of valves, etc. as per old sample but excluding the cost of extracting the old pin and dismantling/reassembling the valve, etc.
169Fabrication & providing of new bronze body seat ring/ bronze wedge facing ring/ bronze stem nut/ float guide as per sample for various valves but excluding cost of dismantling the valve parts
170upto 1.0 kg
171Extra per kg >1.0 kg upto 2.5 kgs
172Extra per kg >2.5kgs upto 4.0 kgs
173Providing and fitting of rubber gasket for various types of valves
174Providing of jute/ hemp gland packing
175Fabrication & providing of new SS stem nut/ stem-spindle/ pinion/ pinion shaft/ stub shaft (AISI-410 or IS 6603) for sluice/ butterfly or other type of valve as per old sample
176upto 20.0 kg
177Extra per kg >20.0 kg upto 40 kgs
178Extra per kg >40kgs upto 60 kgs
179Extra per kg > 60 kgs
180FOOT VALVE
181Fabrication, providing and fitting of CI disc plate as per old sample
182Providing of leather disc face washer for foot valve
183Labour for fitting of washer to foot valve including removal of foot valve from suction line, extraction of old damaged washer, fitting of new (available) washer and refitting of foot valve to suction line.
184Providing and fitting of screwed type GM foot valve conforming to IS-4038 of nominal size:
18515mm
18620mm
18725mm
18832mm
18940mm
190Providing and fitting of C.I flanged foot valve conforming to IS-4038 including jointing & testing with cost of jointing material such as bolts, nuts, rubber insertions etc. all complete: (Preferred make: Kirloskar or equivalent)
19150mm
19265mm
19380mm
194100mm
195125mm
196150mm
197200mm
198250mm
199300mm
200BALL VALVE
201Providing and fitting of ISI mark forged brass ball valve (Preferred make: Zoloto or equivalent)
20210mm
20315mm
20420mm
20525mm
20632mm
20740mm
208SLUICE VALVE
209Providing and fitting of PN 10/16 non-rising stem D.I double flanged sluice valve conforming to IS-14846by way of extracting the old/damagedvalve and replacing it with new one.The job includes providingof screwed fasteners, rubber insertions etc and finallytesting the complete system on full load. (Preferred make: Sigma flow/ VAG/TALIS /Kirloskar/AVK/Sigmaflow
21050mm
21165mm
21280mm
213100mm
214125mm
215150mm
216200mm
217REFLUX VALVE
218Providing and fitting of PN 16D.I reflux valve conforming to IS-5312by way of extracting the old/damagedvalve and replacing it with new one.The job includes providingof screwed fasteners, rubber insertions etc and finallytesting the complete system on full load. (Preferred make: Sigma flow/ VAG/TALIS /Kirloskar/AVK/Sigmaflow
21980mm
220100mm
221125mm
222150mm
223200mm
224FLANGES
225Providing and welding of steel plate flanges of nominal pressure rating 1.0MPa as per IS 6392 with nominal sizes as under:
22632mm
22740mm
22850mm
22965mm
23080mm
231100mm
232125mm
233150mm
234200mm
235250mm
236300mm
237Providing and welding of steel plate flanges of nominal pressure rating 1.6MPa as per IS 6392 with nominal sizes as under:
23832mm
23940mm
24050mm
24165mm
24280mm
243100mm
244125mm
245150mm
246200mm
247250mm
248300mm
249Providing and welding of steel plate blind flanges as per IS 6392 of nominal pressure rating 1.6MPa with nominal sizes as under:
25050mm
25165mm
25280mm
253100mm
254125mm
255150mm
256200mm
257250mm
258300mm
259GASKET
260Providing of natural rubber gasket for flanged joints with nominal sizes as under:
26132mm
26240mm
26350mm
26465mm
26580mm
266100mm
267125mm
268150mm
269200mm
270250mm
271300mm
272PROVIDING OF NEW BEARINGS Make:SKF/FAG
2736306/C3
2746307/C3
2756308/C3
2766309/C3
2776310/C3
2786311/C3
2796315/C3
2806316/C3
2816318/C3 ( IMPORTED PREFERABLY GERMAN MAKE)
2826319/C3( IMPORTED PREFERABLY GERMAN MAKE)
283NU319-C3 ( IMPORTED PREFERABLY GERMAN MAKE)
284CONSUMABLES
285Providing of Grease (industrial type) conforming to IS 7623 (Preferred makes: HPCL Lithon-3/ Indian oil Servogem-3/ or equivalents of BPCL; Castrol; Caltex)
286Providing of AP3 Grease (all purpose type) (Preferred makes: HPCL/ Indian oil/ BPCL/ Castrol/ Caltex)
287Providing of mineral oil for bearing lubrication (Preferred make: Indian Oil Servo/ HPCL/ BPCL Mak/ Shell Mobil)
288Providing of transformer oil conforming to IS 335 (Preferred make: Power oil/ Indian Oil Servo/ HPCL)
289Providing of graphited natural fibre packing for pumps, etc. (Preferred make: Champion Style-3116 or equivalent)
290Filtration of existing/ reclaimed T-oil on site at suitable temperature (inclusive of all logistics and charges for filtration plant, etc) (Process loss maximum of 5% allowed)
291Leakages
292Carriage charges on account of transportation of all the equipment to the working site, required for carrying out the weldingjob and shifting back the same.
293Hiring of diesel/kerosene/petrol runningDG Setfor one day for running the welding machine(08 Hours of shift).
294Operation charges of DG SET for welding machine for first one hour. The job includes hiring of labour for operating the DG set, the labour should be well versed for operating the DG set.
295Operation charges of DG Set from 2nd hour for each passing hour upto seven hours including labour.
296Hiring of diesel/kerosene/petrol running dewatering pumpSetfor one day (08 Hours of shift)
297Operation chargesDewatering pump for first one hour including labour. The job includes hiring of labour for operating the Dewatering pump, the labour should be well versed for operating the Dewatering pump.
298Operation charges from 2nd hour for each passing hour upto seven hours including labour.
299Hiring of welding set, portable angle grinder/ Oxy acetyline gas cutterfor one day (08 Hours of shift) including welder, helper and consumables like electrodes, cutting blades for rectification of leckageofupto 600 mmDia MS Rising main by way ofusing an availableelectric arc welding machineto achieve a leak proof welding joint etc. The job includes fitting of 8 mm thick MS plate (exclding cost of MS Plate) by way of welding
300Providing of 8 mm thickMSplate to be used for carrying out the welding job where ever required
301Hiring and operational charges of excavatorperHours (including fuel charges) for excavationand back filling.
302Supplying, stacking and filling (manual filling) Stone dust (Including royalty) by mechanical transport upto a lead of 15 km
303Periodic maintenence of Horizntal pumping units Periodic Quaterly inspection of Horizontal Pumping units installed at various water Supply Schemes of City Right Sub division. The job includes 1. Inspect Pump and Motor for excessive vibration. 2. Provide and apply fresh grease confirming to IS7623 to the bearings after removing the old greaase. 3. Check Suction and discharge. 4. Check head pressure. 5. Check holdown bolts/ foundation bolts for tightness. 6. Inspect Shaft Pump allignment. 7. Provide and fill suitable size graphited natural fibre packing (prefered make Champion Style-3116 or equivalent) as per required quantity after removing old packing from the stuffing box.
304a. Pumping units upto Discharge capacity 10,000 GPH
305b. Pumping units upto Discharge capacity >10,000 GPH upto 120000 GPH.
306Cleaning of debris material,scatered fragments of deweeded material floating arround the sunction side of the pumping units
307Cost on account of hiring of boat and boatman including skilled labour charges
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