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Tender For Providing Maintenance For Ea Sets In Various Telephone Exchanges Or Admin Bldgs Or Bts Sites In Kollam, Kottayam, Palakkad Ba And Ut Of Lakshadweep Under Kerala Circle For A Period Of 2 Years, kollam-Kerala

Bharat Sanchar Nigam Limited-BSNL has published Tender For Providing Maintenance For Ea Sets In Various Telephone Exchanges Or Admin Bldgs Or Bts Sites In Kollam, Kottayam, Palakkad Ba And Ut Of Lakshadweep Under Kerala Circle For A Period Of 2 Years. Submission Date for this Tender is 09-05-2024. Electric Generator Tenders in kollam Kerala. Bidders can get complete Tender details and download the document.




Tender Notice

43256821
Tender For Providing Maintenance For Ea Sets In Various Telephone Exchanges Or Admin Bldgs Or Bts Sites In Kollam, Kottayam, Palakkad Ba And Ut Of Lakshadweep Under Kerala Circle For A Period Of 2 Years
Open Tender
Indian
Kerala
kollam
09-05-2024

Tender Details

Providing Maintenance For Ea Sets In Various Telephone Exchanges Or Admin Bldgs Or Bts Sites In Kollam, Kottayam, Palakkad Ba And Ut Of Lakshadweep Under Kerala Circle For A Period Of 2 Years

Key Value

Document Fees
Refer document
EMD
INR 735381.0 /-
Tender Value
INR 3.67 Crore /-

BOQ Items

Name of Work: Providing maintenance for EA sets in various Telephone Exchanges / Admin Bldgs/BTS sitesin Kollam, Kottayam, Palakkad BA & UT of Lakshadweep under Kerala Circle for a period of 2 years
Sl. No. Item Description
1Package 1 (KLM BA)
2Part A Providing preventive maintenance of E/A sets [With AMF panel Type] of following capacities as per the BSNL standard maintenance scope & conditions including topping up of battery waterandcoolant ,replacing faulty V belts, flexible fuel pipe, flexible oil pipe, rubber hoses of water line etc,checking of AMF panel including tightening of terminals, insulation checking of alternator, starting motor, charging alternator ,oil quality and level checking including topping upetc. as reqd. (Periodic preventive maintenance site visit shall be done once in three months. However, breakdown maintenance shall be promptly attended as per the terms and conditions of the agreement)
3Up to 15 KVA
4Above 15 KVA and up to 30 KVA
5Above 30 KVA and up to 40 KVA
6Providing periodical preventive maintenance of E/A sets [Without AMF panel Type] of following capacities as per the BSNL standard maintenance scope & conditions including topping up of battery water andcoolant , replacing faulty V belts, flexible fuel pipe, flexible oil pipe, rubber hoses of water line etc, checking of panel including tightening of terminals, insulation checking of alternator, starting motor, charging alternator,oil quality and level checking including topping upetc. as reqd. (Periodic preventive maintenance site visit shall be done once in three months. However, breakdown maintenance shall be promptly attended as per the terms and conditions of the agreement)
7Above 15 KVA and up to 30 KVA
8Above 30 KVA and up to 40 KVA
9Above 40 KVA and up to 63 KVA
10Above 63 KVA and up to 100 KVA
11Above 100KVA and up to 160 KVA
12Above 160 KVA and up to 250 KVA
13Above 250 KVA and up to 350 KVA
14Above 350 KVA and up to 500 KVA
15Note: Overall healthiness of the diesel generator set ,control/AMF Panel ,battery and canopy shall checked and report shall be submitted while the agency visits the site for servicing of the DG set and for spare replacement in addition to theirperiodical site visit once in three months
16Carrying out oil servicing of following capacity EA set i/c draining the existing lub oil and supplying and filling of superior quality and suitable grade for the engine lub oil recommended by the OEM, replacing of fuel filters, lub oil filters etc complete as per the maintenance schedule, terms and conditions and specifications attached. [The servicing of the EA sets has to bedone once in a year or 500 hours and as per direction of Engineer in charge]
17Up to 15 KVA
18Above 15 KVA and up to 30 KVA
19Above 30 KVA and up to 40 KVA
20Above 40 KVA and up to 63 KVA
21Above 63 KVA and up to 100 KVA
22Above 100KVA and up to 160 KVA
23Above 160 KVA and up to 250 KVA
24Above 250 KVA and up to 350 KVA
25Above 350 KVA and up to 500 KVA
26Part B
27Replacement of faulty batteries which are life expired with new fully charged conventional/semi sealed 12 V battery of automotive duty of the following capacities (On buy back basis).The newbattery shall be guaranteed for 3 years from the date of installation. Note: Faulty Batteries whose life has exceeded 3 years only are included in the scope of theitem. For faulty batteries of less than 3 years old suitable arrangement shall be done by the contractor free of cost if battery becomes faulty after takeover.
2888 AH
29130 AH
30150 AH
31180 AH
32Rewinding of following type of winding for the alternator of following set capacity of EA set [As per the inventory] including dismantling the alternator, rewinding, baking, refixing, loading unloading, to and fro trasnportaion, re-fixing back with proper alignment, testing and commissioning etc as reqd. [Scrap copper shall be the property of agency and the rate for the rewinding shall bequoted after considering/deducting the value of scrap winding ]
33Main Stator winding for up to 15 KVA
34Main Stator winding for above 15 KVA and up to 30 KVA
35Main Stator winding for above 30 KVA and up to 40 KVA
36Main Stator winding for above 40 KVA and up to 63 KVA
37Main Stator winding for above 63 KVA and up to 100 KVA
38Main Stator winding for above 100 KVA and up to 160 KVA
39Main Stator winding for above 160 KVA and up to 250 KVA
40Main Rotor winding for up to 15 KVA
41Main Rotor winding for above 15 KVA and up to 30 KVA
42Main Rotor winding for above 30 KVA and up to 40 KVA
43Main Rotor winding for above 40 KVA and up to 63 KVA
44Main Rotor winding for above 63 KVA and up to 100 KVA
45Main Rotor winding for above 100 KVA and up to 160 KVA
46Main Rotor winding for above 160 KVA and up to 250 KVA
47Excitation field winding for up to 15 KVA
48Excitation field winding for above 15 KVA and up to 30 KVA
49Excitation field winding for above 30 KVA and up to 40 KVA
50Excitation field winding for above 40 KVA and up to 63 KVA
51Excitation field winding for above 63 KVA and up to 100 KVA
52Excitation field winding for above 100 KVA and up to 160 KVA
53Excitation field winding for above 160 KVA and up to 250 KVA
54Excitation rotor winding for up to 15 KVA
55Excitation Rotor winding for above 15 KVA and up to 30 KVA
56Excitation Rotor winding for above 30 KVA and up to 40 KVA
57Excitation Rotor winding for above 40 KVA and up to 63 KVA
58Excitation Rotor winding for above 63 KVA and up to 100 KVA
59Excitation Rotor winding for above 100 KVA and up to 160 KVA
60Excitation Rotor winding for above 160 KVA and up to 250 KVA
61Replacement of worn out bearing of the alternator capacity upto 30 KVA Capacity with new one
62Replacement of worn out bearing of the alternator capacity above 30 upto 63 KVA Capacity with new one
63Replacement of rectifier diode for the alternator of the following set capacity including testing commissioning etc as reqd.
64Up to 15 KVA [for one diode]
65Above 15 KVA and up to 30 KVA [for one diode]
66Above 30 KVA and up to 40 KVA [for one diode]
67Above 40 KVA and up to 63 KVA [for one diode]
68Above 63 KVA and up to 100 KVA [for one diode]
69Above 100 KVA and up to 160 KVA [for one diode]
70Above 160 KVA and up to 250 KVA [for one diode]
71Repairing of EA Fresh air/ Exhaust canopy fan motor for the following faults, including dismantling, to and fro cartage, refixing, giving connection, testing, commissioning etc as reqd.
72Rewinding the faulty Heavy duty exhaust fan motor , varnishingetc as reqd
73Replacing faulty bearings / old burned bush andincluding providing of high speed bearing with necessary lathe works etc as reqd
74Supplying and fixing 380 mm sweep heavy duty fresh air fan in the existing DG canopy including dismantling existing faulty fan, modification of fixing arrangements if any required including connections testing commissioning etc as reqd.(M/s Almonard or SS make)
75Repairing and servicing and making in working condition of Radiator with following works including dismantling, transportation between workshop and site,refixing, supply and refilling the coolant, testing, commissioning etc.as reqd.
76Necessary welding / bypassing of damaged fins/tubes etc as reqd.(For upto 30 KVA EA sets)
77Repair for Top and bottom water collector assembly, replacing the rusted base frame etc.as reqd. (For upto 30 KVA EA sets)
78Necessary welding / bypassing of damaged fins/tubes etc as reqd.(For above30 KVA upto63 KVA EA sets)
79Repair for Top and bottom water collector assembly, replacing the rusted base frame etc.as reqd. (For above30 KVA upto63 KVA EA sets)
80Replacement offaulty Microprocessor based AMF Controller with new one suitable for required capacity single/ three phase EA set compatible for Water/Air cooled Engine in the existing AMF control panelincluding disconnecting and dismantling the faulty one, including providing and fixing all accessories, making necessary wiring arrangements including functional testing and commissioning as per site conditionsand specifications attached. (Make:SIAS /Deep sea/Bernini/C&S or with the same make available in the panel). The replacement warranty as per manufacturer recommendations shall be extended for the new controller.
81Replacement of faulty contactor coil ofsuitable voltage for the existingContactor of up to 63A i/c dismantling the item, interconnections with suitable Copper cable including testing and commissioning as reqd. (Make:M/s L& T / Schneider Electric/ Siemens/Telemecanique)
82Replacement of faulty Battery charger unit with new one, SMPS based, input voltage 170-260 V AC, 50 Hz, Output 12 V DC, 10 A suitable for Automotive battery including mounting, making connections, testing and commissioning as required. (With Necessary warranty )
83Replacement of faulty Battery charger unit with new one, SMPS based, input voltage 170-260 V AC, 50 Hz, Output 24 V DC, 10 A suitable for Automotive battery including mounting, making connections, testing and commissioning as required. (With Necessary warranty )
84Dismantling the starting motor of the EA set upto 30 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transportation, refixing back to EA set, testing commissioning etc as reqd.
85Servicing of the starting motor including replacement of minor nature of items like brush, bush, solinoid contact etc as reqd.
86Rewinding of armature / fieldincludingbaking,varnishingetc
87Replacing the solenoid coil
88Replacing the bendex, teeth, bearings including polishing, grinding, lathe works etc.
89Dismantling the starting motor of the EA set of above 30 KVA upto 63 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transporttion, refixing back to EA set, testing commissionig etc as reqd.
90Servicing of the starting motor inlcuding replacement of minor nature of items like brush, bush etc as reqd.
91Rewinding of armature / fieldincludingbaking,varnishingetc
92Replacing the solenoid coil
93Replacing the bendex, teeth, bearings including polishing, grinding, lathe works etc. as reqd
94Dismantling the starting motor of the EA set above 63 KVA upto 160 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transportation, refixing back to EA set, testing commissioning etc as reqd.
95Servicing of the starting motor including replacement of minor nature of items like brush, bushetc as reqd.
96Rewinding of armature / fieldincludingbaking,varnishingetc
97Replacing the solenoid coil
98Replacing the bendex, teeth, bearings including polishing, grinding, lathe works etc.
99Dismantling the starting motor of the EA set above 160 KVA upto 250 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transportation, refixing back to EA set, testing commissionig etc as reqd.
100Servicing of the starting motor inlcuding replacement of minor nature of items like brush, bush,etc as reqd.
101Rewinding of armature / fieldincludingbaking,varnishingetc
102Replacing the solenoid coil
103Replacing the bendex, teeth, bearings including polishing, grinding, lathe works etc.
104Repairing/servicing of lift pump of upto 30 KVA capacityEA sets including dismantling refixing testing commissioning as reqd.
105Replacement of faulty lift pump of above 30 KVA Up to 63 KVA capacity range EA sets including testing commissioning as reqd.
106Servicing and calibration of fuel injection pump (upto 3 cylinder engine models) to ensure proper functioning of the same i/creplacing the major compnents like elements, delevery valves,bush, governer spring,control sleeve,bearings ,control rack, camshaft,bearing bush, roller etc as required:Note :Approval ofEngineer in charge shall be obtained before execution of work.
107Servicing and calibration of the fuel injection pump (upto 3cylinder engine )to ensure proper functioning of the same i/c transporting the same to the service centre and back to the site etc as required(without spare )
108Servicing and calibration of fuel injection pump (4 to 6cylinder engine models) to ensure proper functioning of the same i/creplacing the major compnents like elements, delevery valves,bush, governer spring,control sleeve,bearings ,control rack, camshaft,bearing bush, roller etc as required.Note :Approval ofEngineer in charge shall be obtained before execution of work
109Servicing and calibration of the fuel injection pump (upto 4 to 6 cylinder engine models)to ensure proper functioning of the same i/c transporting the same to the service centre and back to the site etc as required (without spare )
110Providing trolley mounted EA set of following capacity on daily rental basis as per direction of Officer in Charge including to and fro transportation to site,including connecting the cable to control panel inside BSNL sites for using in times of Dg failures/ contigencies up to minimum 1 day and maximum of 5 days in a site ( specific approval of competant authority needed for further extension and diesel will be supplied by BSNL) The operating procedure shall be trained to the person deputed by BSNL for opearting the DG set.
111Up to 15 KVA EA set
112Above 15 KVA to 30 KVA EA set
113Above 30 KVA up to 63 KVA
114Above 63 KVA and up to 125KVA
115Repairing of existing faulty AMF controller (Any Make) with the help of respective OEM, i/c refixing, giving connections, testing commissioning etc as required. [Note: for the controller not under the warranty period]
116Supplying and fixing water pump suitable for DG set Radiator including dismantling the faulty one, fixing giving connection testing, commissioning etc as reqd. [for EA set capacity upto 30 KVA]
117Supplying and fixing water pump suitable for DG set Radiator including dismantling the faulty one, fixing giving connection testing, commissioning etc as reqd. [for EA set capacity above 30 KVAupto 63 KVA]
118Supplying and fixing water pump suitable for DG set Radiator including dismantling the faulty one, fixing giving connection testing, commissioning etc as reqd. [for EA set capacity above 63 KVA upto 160 KVA]
119Supplying and fixing rubber type EAcoupling upto 63 KVA E/A set i/c dismantling the faulty one, fixing the same doing proper alignment etc as required.
120Servicing and calibrating the fuel injector including dismantling the fuel injector from the engine, to and fro transportation to workshop and refixing etc as required (Rate is for servicing of each injector)
121Taking the starting battery to the nearest battery shop, boost charging of the battery by replacing the electrolyte,including arranging the spare battery which capable for operating the EA set at site for the mean time etc as reqd.
122Arranging the spare battery which is capable for operating the EA set i/c handling, cartage, giving connection and testing etc as reqd. Note: This item is for batteries which are faulty at the time of take over. However per site the rent shall not exceed two days and the contractor shall arrange to replace the battery of approved make immediately)
123Dismantling side covers, head assembly, head cover, push rod, sump cover etc ofEA sets of capacity up to 30 KVA, supply providing the required gaskets, "O" rings, adhesives and reassembling the dismantled parts i/c tightening the same for arresting oil / fuel leakage and testing commissioningetc as reqd. [Note: This work to be carried out if found necessary and before doing oil service item provisioned in this schedule]
124Dismantling side covers, head assembly, head cover, push rod, sump cover etc ofEA sets of capacity above 30 KVA up to 63 KVA, supply providing the required gaskets, "O" rings, adhesives and reassembling the dismantled parts i/c tighting the same for arresting oil / fuel leakage and testing commissioningetc as reqd. [Note: This work to be carried out if found necessary and before doing oil service item provisioned in this schedule]
125Supplying and fixing 65mm/75mm dia 15/30cm length metallic flexible exhaust pipe i/c fixing testing etc complete as required .
126Checking the AMF/Non AMF panel, doing minor wiring / inter connection, replacement of the following spares of the E/A set for the smooth functioning of the system like AMF function/ Safety function/ General function etc. i/c checking the items and replacing the faulty one, giving necessary connections, integrating with engine and alternator parts, testing and commissioning etc as reqd.
127Hourmeter
1284 Pole, 415 V, 40 A Power contactor
1294 Pole, 415 V, 63 A Power contactor
1304 Pole, 415 V, 100 A Power contactor
131Generator Safety Unit
132LVMrelay
133START/STOP push button
134START/STOPrelay
135Selector switch,3 way (Auto/Manual )
136Fuel gauge
13712V ,Stop solenoid
13824V ,Stop solenoid
13963A ,4P 3 way + off,rotary Change over switch
140Add on block (2NO+ 2NC)
141Copper socketsof battery cable - [suitable for super cpacitor / normal battery]
142LLOP senser
143HCT /HWT senser
14412 V /24 V OEN/Plarelay plug in type
145Electronic AVR suitable for EA set up to 63 KVA
146Electronic AVR suitable for EA set above63 KVA
14763A ,4P,MCCB ,30KA breaking capacity .(Make L&T/SS)
148Mechanical interlock for 2 Nos, 32/63A, 4 Pole contactors
14912 V operated Actuater type Fuel solinoid for EA set up to 30 KVA EA set
150AMF relay board
151EVR for AMF panel
152Labour charges for carrying out Major overhauling for various types of Engine upto 15 KVA capacity of Air/ water cooled EA sets as listed in the annexure i/c dismantling the all the parts like engine cylinderheads,Pistons, connecting rode, Main crank Assembly cast iron block etc. cleaning the parts with the oil/petrol, removing the soots in side the exhaust manifold etcreplacing the defective parts with new one from the spares/ items listed below, tightening the joints, re assembling the engine,make the Engine in proper working condition including necessary alignment withthe alternator,testingetc as reqd.The above work involves only labour charges for the major overhaulingand the spares required for the overhaulingwill be measured from the spareslisted below.The spares which are not covered in the schedule will be arranged by the department as per site requirementfor which no extra payment shall be made for fixing the items in the engine assembly.
153S/F following spares parts for various types of Engine of upto 15 KVA EA sets engine for replacing the faulty items etc as reqd.
154Packing kitincluding Head Gaskets set
155Piston rings (STD)
156CR Bearings (pair)
157Main Bearings (pair)
158Cylinder Liner
159Piston Assembly
160Connecting Rodes
161O rings set (set for one Engine)
162liner O rings (for one liner)
163Set of Copper Washers (set for one engine)
164Valve inlet and Exhaust
165Valve Guide
166Valve seat
167Doing necessary industrial Machining work for the the cylinderheads of Engine up to 15 KVA Capacity (up to 3 cylinder) including providingnecessary seatings, removing the faulty valves, Valve Guides etc including transportation of the cylinder heads to industrial workshop(within a nominal distance) and return toSite etc as reqd.
168Labour charges for carrying out Major overhauling for various types of Engine above 15 KVA upto 30 KVAcapacity of Air/ water cooled EA sets as listed in the annexure i/c dismantling the all the parts like engine cylinderheads,Pistons, connecting rode, Main crank Assembly cast iron block etc. cleaning the parts with the oil/petrol, removing the soots in side the exhaust manifold etcreplacing the defective parts with new one from the spares/ items listed below, tightening the joints, re assembling the engine,make the Engine in proper working condition including necessary alignment withthe alternator,testingetc as reqd.The above work involves only labour charges for the major overhaulingand the spares required for the overhaulingwill be measured from the spareslisted below.The spares which are not covered in the schedule will be arranged by the department as per site requirementfor which no extra payment shall be made for fixing the items in the engine assembly.
169S/F following spares parts for various types of Engine of above 15 KVA upto 30 KVA EA sets engine for replacing the faulty items etc as reqd.
170Packing kitincluding Head Gaskets set
171Piston rings (STD)
172CR Bearings (pair)
173Main Bearings (pair)
174Cylinder Liner
175Piston Assembly
176Connecting Rodes
177O rings set (set for one Engine)
178liner O rings (for one liner)
179Set of Copper Washers (set for one engine)
180Valve inlet and Exhaust
181Valve Guide
182Valve seat
183Doing necessary industrial Machining work for the the cylinderheads of Engine of above above 15 KVA upto 30 KVA EA set Capacity (up to 6 Cylinder) including providing fixing the following items with necessary seatings, removing the faulty valves, Valve Guides etc including transportation of the cylinder heads to industrial workshop(within a nominal distance) and return toSite etc as reqd.
184Labour charges for carrying out Major overhauling for various types of Engine above 30 KVA upto 63 KVAcapacity of Air/ water cooled EA sets as listed in the annexure i/c dismantling the all the parts like engine cylinderheads,Pistons, connecting rode, Main crank Assembly cast iron block etc. cleaning the parts with the oil/petrol, removing the soots in side the exhaust manifold etcreplacing the defective parts with new one from the spares/ items listed below, tightening the joints, re assembling the engine,make the Engine in proper working condition including necessary alignment withthe alternator,testingetc as reqd.The above work involves only labour charges for the major overhaulingand the spares required for the overhaulingwill be measured from the spareslisted below.The spares which are not covered in the schedule will be arranged by the department as per site requirementfor which no extra payment shall be made for fixing the items in the engine assembly.
185S/F following spares parts for various types of Engine of above 30 KVA up to 63 KVA EA sets engine for replacing the faulty items etc as reqd.
186Packing kitincluding Head Gaskets set
187Piston rings (STD)
188CR Bearings (pair)
189Main Bearings (pair)
190Cylinder Liner
191Piston Assembly
192Connecting Rodes
193O rings set (set for one Engine)
194liner O rings (for one liner)
195Set of Copper Washers (set for one engine)
196Valve inlet and Exhaust
197Valve Guide
198Valve seat
199Doing necessary industrial Machining work for the the cylinderheads of Engine of above above 30 KVA upto 63 KVA Capacity (up to 6 Cylinder) including providing fixing the following items with necessary seatings, removing the faulty valves, Valve Guides etc including transportation of the cylinder heads to industrial workshop(within a nominal distance) and return toSite etc as reqd.
200Arresting leakage of the Engine exhaust line i/c dismantling the same from flange , welding, replacing packing, nut bolts etc re-fixing etc. complete as required.
201Arresting the rain water leakage through the roof of the canopy of EA set upto 40 KVA Capacity by applying necessary tarfelting work over the top of canopy with required sheet etc as reqd.
202Dismantling the cooler Blower assembly up to 63 KVA capacity engine including to and fro charges to workshop, removing the faulty bearings and fitting new bearings including supply of the bearing, fitting back the cooler Blower assembly in the engine testing commissioning etc as rquired
203Supplying of metallic type door hinges along with its accessories like nut bolt arrangementsuitable for the door of the canopy of theEA set, fixing the same with welding / revetting work suitable to operate the door including dismantling removing the faulty hinges etc as required [Each hinge]
204Providing patch up work in rusted parts of Canopy of DG byproviding1mm thickGI sheet fastened using pop rivet and sealing using metal sealerfor leak proof.
205Supplying and laying follwing size of aluminum conductorarmoured cable 1.1 KV rating in surface /existing pipe /cable tray /loose in panel for connecting between DG and panels i/c termination with gland,lugs etc where ever reqd as required .
2064c x25 Sq.mm
2073.5Cx 35 sqmm
2083.5Cx 50sqmm
2093.5Cx 70sqmm
2103.5Cx 120sqmm
211S/M end termination with brass compression gland and aluminium lugs for following size of pvc insulated and pvc sheathed /XLPE conductor cable of 1.1KV grade as required
2124c x25 Sq.mm
2133.5Cx 35 sqmm
2143.5Cx 50sqmm
2153.5Cx 70sqmm
2163.5Cx 120sqmm
217Supplying and fixing super capacitor module of continuous rating (for 365 days, 24 hours) having cranking sustainablity of 600 A along with the necesssary over voltage and short circuit protection, for cranking the DG set etc as reqd. [Input supply cable to the super capacitor unit will be provide by BSNL] [Model: ESCU19015-DC or similar superior make) O/P -: 15.25 +/- 0.25 V DC, I/P-: 40-60 V DC. charging current : 10A Re Charge time: From 0V - 4 min (Approx), From 11V - 40 sec. (Approx) Charging method: constant current Charger over voltage: >15.5 V DC Capacitor Safety :Approved as per UL810A Capacitance : 190F Ingress protection : IP20, Powder coated
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