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Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run And Commissioning Of Coal Handling Plant (Chp) Consisting Of Rcc Silo Of 3000 T Capacity (Self-Flowing) With Two Nos. Of Pre-Weigh Hopper, Automat, sohagpur-Madhya Pradesh

South Eastern Coalfields Limited-SECL has published Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run And Commissioning Of Coal Handling Plant (Chp) Consisting Of Rcc Silo Of 3000 T Capacity (Self-Flowing) With Two Nos. Of Pre-Weigh Hopper, Automat. Submission Date for this Tender is 16-05-2024. Conveyors and Accessories Tenders in sohagpur Madhya Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

43189900
Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run And Commissioning Of Coal Handling Plant (Chp) Consisting Of Rcc Silo Of 3000 T Capacity (Self-Flowing) With Two Nos. Of Pre-Weigh Hopper, Automat
Open Tender
Indian
Madhya Pradesh
sohagpur
16-05-2024

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Tender Details

Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run And Commissioning Of Coal Handling Plant ( Chp ) Consisting Of Rcc Silo Of 3000 T Capacity ( Self-Flowing ) With Two Nos. Of Pre-Weigh Hopper, Automatic Sampling Unit, Rcc Over Head Bunker Of 5, 000 T Capacity With Vibratory Feeders, Truck Receiving Station And Associated Belt Conveyors, Dust Suppression System, Firefighting System, Plant Cleaning System, Associated Electrical Items, Civil And Structural Works At Rampur Batura Ocp ( 4.0Mtpa ) Of Sohagpur Area, With Defect Liability Period Of 05 ( Five ) Years On Turnkey Basis.

Key Value

Document Fees
Refer document
EMD
INR 5000000.0 /-
Tender Value
INR 165.84 Crore /-

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BOQ Items

Name of Work: Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run and Commissioning of Coal Handling Plant (CHP) consisting of RCC Silo of 3000 t capacity (self-flowing) with two nos. of pre-weigh hopper, automatic sampling unit, RCC Over Head Bunker of 5,000 t capacity with vibratory feeders, Truck receiving station and associated belt conveyors, dust suppression system, firefighting system, plant cleaning system, associated electrical items, civil and structural works at Rampur Batura OCP (4.0Mtpa) of Sohagpur Area, with Defect Liability Period of 05 (Five) years on Turnkey basis. Tender ID - GM(C)/SECL/BSP/e-T_TK/SGP/2024-25/05 dtd. 16.04.2024 Tender ID - 2024_SECL_306673_1
Sl. No. Item Description
1PART - A (WORKS & SERVICES)
2SURVEY, SOIL TESTING & DESIGN ENGINEERING COST
3Detailed survey & soil investigation of the area within battery limit and submission of report
4Design engineering cost (P&M)
5Design engineering cost for Civil & Strucrural works
6CIVIL AND STRUCTURAL WORKS (MAIN COMPONENTS OF CHP)
7Truck Receiving Station with ramp and platform
8Overhead RCC Bunker 6000 t
9Loading complex (Silo) 3000t
10Transfer House and Drive Houses
11Conveyor Gantry and supporting strucure
12Miscellaneous/Contingency @ 3%
13CIVIL AND STRUCTURAL WORKS (SERVICE BUILDINGS)
14CHP Office
15Substation
16Pump House
17Cycle and LMV Parking
18Roads
19General Development & Landscaping & Horticulture
20Drainage
21Underground Sump
22Security office
23Compressor house
24Store Room
25PVC water tank
26High mast tower
27Canteen
28MCC room
29ERECTION, INSTALLATION & COMMISSIONING OF PLANT & MACHINERY
30MECHANICAL EQUIPMENT
31ELECTRICAL EQUIPMENT
32PART-B (SUPPLY OF PLANT & MACHINERY)
33Mechanical Equipments
34Belt conveyor C1, 1000 mm wide, 300 m long, 1200 tph nominal capacity, 4 m/sec Speed, 1 x 300 kW snub drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply
35a. Drive head and structurals
36b. Idlers and loading point
37Tripper Belt conveyor C2A/C2B, 1000 mm wide, 100 m long, 600 tph nominal capacity, 2.8 m/sec Speed, 1X55 kw drive withvertical gravity take-up, electrical items suitable for operation at 415V, 50 Hz, 3 phase supply.
38a. Drive head and structurals
39b. Idlers and loading point
40Reclaim Belt conveyor C3A/C3B, 1400 mm wide, 400 m long 2000 tph nominal capacity, 4.2 m/sec Speed, 2X350 kw drive with variable speed / controlled fill fluid coupling, vertical gravity loop take up, electrical items suitable for operation at 6.6kV, 50 Hz, 3 phase supply.
41a. Drive head and structurals
42b. Idlers and loading point
43Steel cord belting in Km (8mm Top & 5mm Bottom cover)
44A) ST 1400, 1400 mm
45B) ST 630, 1000 mm
46Travelling Tripper with two way chutes for 1200 tph, 1000mmbelt conveyor
47Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply, 400 tph nominal capacity along with Rack & Pinion Chute gates.
48Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply, 500 tph nominal capacity along with Rack & Pinion Chute gates.
49Belt weigher for 1400 mm wide & 2000 tph belt conveyor
50Metal detector for 1000 mm belt width
51Magnetic saperator suitable for 1000 mm wide & 1200 tph belt conveyor
52Lifting tackles (Elec. Hoist blocks 5 t cap. - 5 , chain pulley blocks 5/3 t -lot.)
53Rapid Loading system 4500-8500 TPHwith two nos. of 100t pre-weigh hoppers including all gates, power packs, telescopic chutes, load cells, level monitors and heat sensors etc.
54Automatic Sampling system consisting of Primary sampler, Feeder belts, Secondary sampler, Crusher, Tertiary sampler, Reject elevator, Rotary table and cans for sample collection
55Passenger-cum-freight lift, capacity to carry 15 persons (1 te minimum)
56Chutes with liners
57a) Two way chutes with liners
58b) Single chutes with liners
59c) Chutes at vibratory feeder with liners
60Hydraulic rock breaker
61Dust suppression system
62Fire Fighting system and Plant cleaning system
63Condition monitoring system
64ELECTRICAL EQUIPMENT
656 kVLightning arrestors
666.6 kV Isolator with Earth Switch
676.6 kV Switchboard No. 1A comprising 11 nos. of 6.6 kV Vacuum Circuit Breaker Panels and 8 nos. of vacuum contactor panels complete with metering and protection system
686.6/0.230 V (L-L), 100 kVA Lighting Transformer
696.6/0.433 kV, 750 kVA (min.) Distribution transformer
70415V, 1500A Aluminium Bus-duct
71415 V sectionalized Motor Control Centre (MCC) at all Substation comprising 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB and required nos. of outgoing Feeders (Combination of MCCB, contactor and over load thermal relay as required) for supply of power to LT Motors of equipment like Electrical Hoist, Dust Suppression/ Extraction, Firefighting system, Conveyor Brakes, Pressurisation system etc. rated 110 kW and below
72Main Power Distribution Board (MPDB) 1 no. at each substation and Sub Power Distribution Boards (SPDB) as per requirement
73Sampler House MCC
746600 V Capacitor Bank of required capacity with automatic P.F. correction relay at Substation-1for improvement of Power Factor complete with control panel.
75415 V Capacitor Bank of required capacity at Substation-1 with automatic power factor correction complete with control panel.
76220V Lead Acid Battery , 200 AH complete with Battery Charging unit.
77Control console along with HMI ( CCD/CD for Substation) for control of electrical drives supplied by Sub station -1 complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and dove-tailing of sequence operation of Conveyors,snub drives , vibro feeders , traffic control consoleetc as per requirement
78415/110V control transformer for AC control supply
79415/220V control transformer with necessary inverter for DC control supply
80Cables
81Power cables
826.6 kV grade, XLPE, single wire armoured aluminium conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels, drives etc. as per technical specification
831.1kV grade, XLPE insulated, PVC sheathed single wire armoured aluminium conductor FRLS cables of differentsizes as per technical specification & 2 core with copper conductor
84Lighting cables
851100 V grade, PVC insulated, PVC sheathed, single wire armoured,Al conductor, FRLS cables of different sizesand 2 core copper Cables as per technical specification
86Control and Signalling cables
871100 V grade, single/multi core PVC insulated and sheathed, Copper conductor, FRLS, control and signalling cables of 2.5/1.5 sq. mm cross-section having different no. of cores as per technical specification.
88Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc as per technical specification
89Illumination system
90230 VMain Lighting Distribution Board (MLDB) with incoming MCCB and outgoings MCCBs/MCBs as per technical specification
91Lighting Distribution Boards, SLDBs etc with incoming and outgoing MCCBs / MCBs/JBs as per technical specification
92Luminaires
93LED Bulbs as perrequirement complete with control gears, accessories etcfor toilets and corridors
94LED luminairesas perrequirement complete with control gears, accessories etc as per technical specifications for transfer house, Truck Receiving station, drive house, wagon loading area , Indoor type transformer"s roometc.
95LED Luminairesas perrequirement complete withcontrol gears, accessories etc for control room, Switch room,, stores,Maint./testing rooms, pump room, engineers room, compressor room, conveyor gantries ,silo loading point etc
96Street lighting poles of 11 m height embedded with conduit and bracket.
97Fixed type lighting mast for suitable locations in CHP (15-20 m high min.)
98Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptaclesetc.
9925 kVA DG setfor emergency lights and essential loads with electricals , cables & light fittings
100Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF ofstreet lights
101Welding system
102Transformer welding set complete with cables and accessories to be housed in rooms (size 2 m x 3 m x 3 m each approx.)
103Motor generator welding set
1041.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets.
105Dust proof plug sockets complete withswitches, holderset etc throughout the plant.
106Earthing System
107Galvanised earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing oflight fittings,welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment, Ground electrodes and earthing pits as per technical specification
108Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits.
109Equipment and accessories for Pressurisation
1101.5/2 t Air conditioners( 5 star rating, split type)
111Miscellaneous items such as Push Button stations, safety equipment as per relevant Indian Standard & Indian Electricity Rules.Furniture for control rooms and substation buildings.
112Exhaust and ceiling fans
113Insulating mats as per IS for sub-stations, MCC rooms and control rooms
114Voltage stabiliser for control circuit
115Computer for the office of officer In-charge
116Latest Model PC, with DVD drive and with laser printer complete with UPS of 30 minutes back-up.
117Laptop latest model, for re loadingthe soft- ware in PLC/PC
118Communication system
119Project administrative communication system complete with automatic dial type telephone sets at various location of MCCscontrolRooms of sub-stations, silos , Truck Receiving station etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection
120Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. as per technical specification
121Miscellaneous Equipment
122Aluminium portable telescopic ladders
123UPS 5 kVA
124Surveillance System (CCTV) at strategic locations
125Training onO & M staff
126PART-CDEFACT LIABILITY PERIOD
127Operation & Maintenaceof the entire plant (all inclusive)including supply of required manpower, spares and consumbles duringdefact liability period of 5 years after commissioning of plant
128Total impact of GST for the purpose of CTC
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