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Design, Engineering, Supply, Installation, Testing, Commissioning And Integration Of Existing Terminal Automation System ( Tas) For New Atf Tanks Of Capacity 2 X 3000 Kl ( 16 M Dia X 15 M High) And Ms Tank Of 1 X 11,000 Kl ( 32 M Diax 16 M High) Along Wit, Khunti-Jharkhand

Indian Oil Corporation Limited-IOCL has published Design, Engineering, Supply, Installation, Testing, Commissioning And Integration Of Existing Terminal Automation System ( Tas) For New Atf Tanks Of Capacity 2 X 3000 Kl ( 16 M Dia X 15 M High) And Ms Tank Of 1 X 11,000 Kl ( 32 M Diax 16 M High) Along Wit. Submission Date for this Tender is 15-04-2024. Water Tank Tenders in Khunti Jharkhand. Bidders can get complete Tender details and download the document.




Tender Notice

43056562
Design, Engineering, Supply, Installation, Testing, Commissioning And Integration Of Existing Terminal Automation System ( Tas) For New Atf Tanks Of Capacity 2 X 3000 Kl ( 16 M Dia X 15 M High) And Ms Tank Of 1 X 11,000 Kl ( 32 M Diax 16 M High) Along Wit
Single
Indian
Jharkhand
Khunti
15-04-2024

Tender Details

Design, Engineering, Supply, Installation, Testing, Commissioning and Integration of existing terminal automation System ( TAS) for New ATF tanks of capacity 2 x 3000 KL ( 16 m dia x 15 m High) and MS tank of 1 x 11,000 KL ( 32 m diax 16 m High) along with associated works at Khunti Terminal under BSO

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BOQ Items

Name of Work: Design, Engineering, Supply, Installation, Testing, Commissioning and Integration of existing terminal automation System ( TAS) for New ATF tanks of capacity 2 x 3000 KL ( 16 m dia x 15 m High) and MS tank of 1 x 11,000 KL ( 32 m diax 16 m High) along with associated works at Khunti Terminal under BSO.
Sl. No. Item Description
1FOR ATF SERVICES
2SUPPLY PART
3Supply of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Primary Gauge-for cone roof vertical tank
4Supply of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Secondary Gauge-for cone roof vertical tank
5Supply of multi point temperature averagingsensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document.
6Supplyof Pressure Transmitter with accessories etc for density measurement of the product inproduct tanks complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
7Supplyof Tank Side indicator along with mounting accessories etccomplete as per specification and tender document for displaying respective tank inventory data. (TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
8Supply of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories spool piece of minimum 500mm proof testing equipment etc complete as per specification and tender document
9Supply of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for remote opening and closingof ROSOVs from LPBS along with FLP double compression gland TBs mounting structure accessories etc complete as per specifications and tender document(For ROSOV)
10Supply of additional safety PLC Modules
11Supply of Paraller Redundant Communiaction Unit(For Primary Radar Gauge Unit)
12Supply of Paraller Redundant Communiaction Unit(For Secondary Radar Unit)
13Supply of TFMS machine
14Supply of 300 mm Hume pipe
15Supply of Structural steel (MS)
16Supply of FRLS Armoured Copper Power cable as per tender specifications.
173C x 2.5 sqmm
1812C x 2.5 sqmm
1924C x 2.5 sqmm
20Supply of FRLS Armoured Copper Control cable as per tender specifications.
212C x 1.5 sqmm
2210C x 1.5 sqmm
2312C x 1.5 sqmm
2418C x 1.5 sqmm
2524C x 1.5 sqmm
2636C x 1.5 sqmm
27Supply of FRLS Armoured Copper Signal cable as per tender specifications.
281P x 1.5 sqmm
296P x 1.5 sqmm
3012P x 1.5 sqmm
31Supply of FS Armoured Copper Control cable as per tender specifications.
322C x 1.5 sqmm
338C x 1.5 sqmm
3412C x 1.5 sqmm
3518C x 1.5 sqmm
36Supply of FS Armoured Copper Signal cable as per tender specifications.
371P x 1.5 sqmm
382P x 1.5 sqmm
394P x 1.5 sqmm
40Supply of 1C x 6 Sq. mm FRLS Flexible copper insulated green wirefor earthinginstruments and junction boxes etc complete as per specification and tender document
41Supply of GI strip ( 50mm X 6mm) with Hot dip galvanizing (800 gm/m2 as per IS 4759) along with accessories required for complete Terminal Automation System as per Standard Design Engineering specification and tender document.
42Supply of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height) tray covers (1.5mm Thick and 10 mm edge height) along with structural steel
4350mm
44Supply of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1 group IIA/IIB T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries SS 316 engraved tag plate mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents.
458 waysJB
4612 waysJB
4720 way JB
48Supply of Proximity Sensor for Dyke DrainValve
49Supplyof Light strobe FLP hooter Light strobe FLP hooter Cum beaconsexplosion proof & weather proof with Audio Visual alarmfor Dyke Drain Valve position sensor
50Supply of flameproof cum weather proof to IP 65 or better SIL 2 smart pressure transmitter with in built display SS manifold isolation valve Aluminium canopy/sunshade other erection material etc as per hook up drawing attached else where in tender complete asper specifications and Tender Document. (Transmitter will have IEC & ATEX certified minimum and any other certification as stated else where in tender)Note:1. Pressure transmitter at suction shall have range from -1 Kg/cm2.
51TLF pump Suction end
52TLF pump Discharge end
53Supply of Strainer cum Air eliminator with differential pressure transmitterwith display unit & keyboard across the Strainer along with accessories SS tubing needle valves etc complete as per specifications and tender document.
54For product (ATF) line size 100 mm - TLF
55Supply of Exd/FLP ESD push button stations mushroom head type with protection cover to avoidaccidental activation along with mounting structure complete as per specification and tender document.
56Local ESD Push Button Station-For ATF Tank Farm Area
57Supply of Manual Call Point along with accessories fault isolation module (Inbuilt/ External) and structural supports etc requiredas per standard design engineering specification and tender document complete in all respect.
58Ex-proof and weather proof MCP
59INSTALLATION PART
60Installation Configuration IntegrationTesting and Commissioning of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Primary Gauge-for cone roof vertical tank
61Installation Configuration IntegrationTesting and Commissioning of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)- Secondary Gauge-for cone roof vertical tank
62Installation Configuration IntegrationTesting and Commissioning of multi point temperature averaging sensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document.
63Installation Configuration IntegrationTesting and Commissioning of Pressure Transmitteralong with accessories etc for density measurement of the product in product tanks complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
64Installation Configuration IntegrationTesting and Commissioning of Tank Side indicator along with mounting accessories etccomplete as per specification and tender document for displaying respective tank inventory data. (TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
65Installation Configuration IntegrationTesting and Commissioning of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories spool piece of minimum 500mm proof testing equipment etc complete as per specification and tender document
66Installation Configuration IntegrationTesting and Commissioning of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for remote opening and closingof ROSOVs from LPBS along with FLP double compression gland TBs mounting structure accessories etc complete as per specifications and tender document(For ROSOV)
67Installationtesting & commisioning of additional safety PLC Modules
68Installationtesting & commisioning of Paraller Redundant Communiaction Unit(For Primary Radar Gauge Unit)
69Installationtesting & commisioning of Paraller Redundant Communiaction Unit(For Secondary Radar Gauge Unit)
70Installationtesting & commisioning of TFMS machine
71Laying of300 mm Hume pipe
72Design Fabrication erection weld painting cutting drillinggrinding etc of Structural steel (MS) for laying of above ground cables at road crossing or anyother place within the Terminal including painting Civil
73Laying glanding ferruling terminationof FRLS Armoured Copper Power cable as per tender specifications.
743C x 2.5 sqmm
7512C x 2.5 sqmm
7624C x 2.5 sqmm
77Laying glanding ferruling terminationof FRLS Armoured Copper Control cable as per tender specifications.
782C x 1.5 sqmm
7910C x 1.5 sqmm
8012C x 1.5 sqmm
8118C x 1.5 sqmm
8224C x 1.5 sqmm
8336C x 1.5 sqmm
84Laying glanding ferruling terminationof FRLS Armoured Copper Signal cable as per tender specifications.
851P x 1.5 sqmm
866P x 1.5 sqmm
8712P x 1.5 sqmm
88Laying glanding ferruling terminationof FS Armoured Copper Control cable as per tender specifications.
892C x 1.5 sqmm
908C x 1.5 sqmm
9112C x 1.5 sqmm
9218C x 1.5 sqmm
93Laying glanding ferruling termination of FS Armoured Copper Signal cable as per tender specifications.
941P x 1.5 sqmm
952P x 1.5 sqmm
964P x 1.5 sqmm
97Laying glanding ferruling termination of 1C x 6 Sq. mm FRLS Flexible copper insulated green wirefor earthing instruments and junction boxes etc complete as per specification and tender document
98Laying of GI strip ( 50mm X 6mm) with Hot dip galvanizing (800 gm/m2 as per IS 4759) along with accessories required for complete Terminal Automation System as per Standard Design Engineering specification and tender document.
99laying of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height) tray covers (1.5mm Thick and 10 mm edge height) along with structural steel for mounting of the cable tray. Complete as per specifications / tender documents.
10050mm
101Installation Configuration Integration Testing and Commissioning of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1 group IIA/IIB T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries SS 316 engraved tag plate mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents.
1028 waysJB
10312 waysJB
10420 way JB
105Installationtesting & commisioing of Dyke Drain valve proximity sensor
106Installationtesting & commisioing of Light strobe FLP hooter Light strobe FLP hooter Cum beaconsexplosion proof & weather proof with Audio Visual alarmfor Dyke Drain Valve position sensor
107Installationtesting & commisioning offlameproof cum weather proof to IP 65 or better SIL 2 smart pressure transmitter with in built display SS manifold isolation valve Aluminium canopy/sunshade other erection material etc as per hook up drawing attached else where in tender complete asper specifications and Tender Document. (Transmitter will have IEC & ATEX certified minimum and any other certification as stated else where in tender)Note:1. Pressure transmitter at suction shall have range from -1 Kg/cm2.
108TLF pump Suction end
109TLF pump Discharge end
110Installation testing & commisioning ofof Strainer cum Air eliminator with differential pressure transmitterwith display unit & keyboard across the Strainer along with accessories SS tubing needle valves etc complete as per specifications and tender document.
111For product (ATF) line size 100 mm - TLF
112Installationtesting & commisioning of Exd/FLP ESD push button stations mushroom head type with protection cover to avoid accidental activation along with mounting structure complete as per specification and tender document.
113Local ESD Push Button Station-For ATF Tank Farm Area
114Installationtesting & commisioning of Manual Call Point along with accessories fault isolation module (Inbuilt/ External) and structural supports etc requiredas per standard design engineering specification and tender document complete in all respect.
115Ex-proof and weather proof MCP
116SUPPLY AND INSTALLATION PART
117Design development modification configuration testing and commissioning of existing TAS software DCS/PLC logic GUI etc for implementation of following features after FAT (if required) or during CAMC period as stated in tender document. The job includes necessary tro-& fro travel lodging boarding food etc required for implementation at site complete in all respect and as per direction of EIC.
118Loading point addition/product changefor two nos. Bays - ATF Services
119Product pump addition
120Product tank addition
121IntegrationTesting & commisioining of ROSOV/DBBV
122IntegrationTesting & commisioining of TOBV
123Earth work in surface excavation not exceeding 30 cm in depth but exceeding 1.5 m in width as well as 10 sqm on plan including taking out and disposal of excavated earth within site and lift upto 1.5 m disposed soil to be levelled and neatly dressed as directed by Engineer-in-charge. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as per item no. MPLCN00600.
124Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level:
125iii)1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)
126Demolishing R.C.C. workmanually/ by mechanicalmeans including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge
127Demolishingcement concrete manually/ by mechanical means including disposal ofmaterialoutsidepremisesat anunobjectionableplaceasperdirectionof Engineer- in-charge.
128Submission of detailed system designEngineering Documentations as built drawings etc as per tender document
129FOR MS & ETHANOL SERVICES
130SUPPLY PART
131Supply of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Primary Gauge-for cone roof vertical tank
132Supply of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Secondary Gauge-for cone roof vertical tank
133Supply of multi point temperature averagingsensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document.
134Supplyof Pressure Transmitter along with accessories etc for density measurement of the product inproduct tanks complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
135Supplyof Tank Side indicator along with mounting accessories etccomplete as per specification and tender document for displaying respective tank inventory data. (TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
136Supply of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories spool piece of minimum 500mm proof testing equipment etc complete as per specification and tender document
137Supply of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for remote opening and
138Supply of TFMS Machine
139Supply of Structural steel (MS)
140Supply of FRLS Armoured Copper Power cable as per tender specifications.
1413C x 2.5 sqmm
14212C x 2.5 sqmm
14324C x 2.5 sqmm
144Supply of FRLS Armoured Copper Control cable as per tender specifications.
1452C x 1.5 sqmm
14610C x 1.5 sqmm
14712C x 1.5 sqmm
14818C x 1.5 sqmm
14924C x 1.5 sqmm
15036C x 1.5 sqmm
151Supply of FRLS Armoured Copper Signal cable as per tender specifications.
1521P x 1.5 sqmm
1536P x 1.5 sqmm
15412P x 1.5 sqmm
155Supply of FS Armoured Copper Control cable as per tender specifications.
1562C x 1.5 sqmm
1578C x 1.5 sqmm
15812C x 1.5 sqmm
15918C x 1.5 sqmm
160Supply of FS Armoured Copper Signal cable as per tender specifications.
1611P x 1.5 sqmm
1622P x 1.5 sqmm
1634P x 1.5 sqmm
164Supply of 1C x 6 Sq. mm FRLS Flexible copper insulated green wirefor earthinginstruments and junction boxes etc complete as per specification and tender document
165Supply of GI strip ( 50mm X 6mm) with Hot dip galvanizing (800 gm/m2 as per IS 4759) along with accessories required for complete Terminal Automation System as per Standard Design Engineering specification and tender document.
166Supply of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height) tray covers (1.5mm Thick and 10 mm edge height) along with structural steel for mounting of the cable tray. Complete as per specifications / tender documents.
16750 mm
168Supply of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1 group IIA/IIB T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries SS 316 engraved tag plate mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents.
1698 waysJB
17012 waysJB
17120 way JB
172INSTALLATION PART
173Installation Configuration IntegrationTesting and Commissioning of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document.(Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)-Primary Gauge-for cone roof vertical tank
174Installation Configuration IntegrationTesting and Commissioning of minimum SIL 2 certified Non - contact type Radar level gauges with instrument accuracy of +/- 1 mm or better along with mounting accessories etc complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)- Secondary Gauge-for cone roof vertical tank
175Installation Configuration IntegrationTesting and Commissioning of multi point temperature averaging sensorwith integrated water interface probe (MSTW) along with mounting accessories etc complete as per specification and tender document.
176Installation Configuration IntegrationTesting and Commissioning of Pressure Transmitteralong with accessories etc for density measurement of the product in product tanks complete as per specification and tender document. (Transmitter will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
177Installation Configuration IntegrationTesting and Commissioning of Tank Side indicator along with mounting accessories etccomplete as per specification and tender document for displaying respective tank inventory data. (TSI will have IEC & ATEX certified minimum along with any other certification as stated else where in tender)
178Installation Configuration IntegrationTesting and Commissioning of top mounted minimum SIL2 certified Overfill detector (vibrating fork type) of suitable probe length along with mounting accessories spool piece of minimum 500mm proof testing equipment etc complete as per specification and tender document
179Installation Configuration IntegrationTesting and Commissioning of Exd/FLP Local Push button station cum indication lamp out side tank farm dyke wall for remote opening and closingof ROSOVs from LPBS along with FLP double compression gland TBs mounting structure accessories etc complete as per specifications and tender document(For ROSOV)
180InstallationTesting & comissioning of TFMS Machine
181Design Fabrication erection weld painting cutting drillinggrinding etc of Structural steel (MS) for laying of above ground cables at road crossing or anyother place within the Terminal including painting Civil foundationsnuts bolts washers cleats stiffners gussets base plate etc
182Laying glanding ferruling terminationof FRLS Armoured Copper Power cable as per tender specifications.
1833C x 2.5 sqmm
18412C x 2.5 sqmm
18524C x 2.5 sqmm
186Laying glanding ferruling terminationof FRLS Armoured Copper Control cable as per tender specifications.
1872C x 1.5 sqmm
18810C x 1.5 sqmm
18912C x 1.5 sqmm
19018C x 1.5 sqmm
19124C x 1.5 sqmm
19236C x 1.5 sqmm
193Laying glanding ferruling terminationof FRLS Armoured Copper Signal cable as per tender specifications.
1941P x 1.5 sqmm
1956P x 1.5 sqmm
19612P x 1.5 sqmm
197Laying glanding ferruling terminationof FS Armoured Copper Control cable as per tender specifications.
1982C x 1.5 sqmm
1998C x 1.5 sqmm
20012C x 1.5 sqmm
20118C x 1.5 sqmm
202Laying glanding ferruling termination of FS Armoured Copper Signal cable as per tender specifications.
2031P x 1.5 sqmm
2042P x 1.5 sqmm
2054P x 1.5 sqmm
206Laying glanding ferruling termination of 1C x 6 Sq. mm FRLS Flexible copper insulated green wirefor earthing instruments and junction boxes etc complete as per specification and tender document
207Laying of GI strip ( 50mm X 6mm) with Hot dip galvanizing (800 gm/m2 as per IS 4759) along with accessories required for complete Terminal Automation System as per Standard Design Engineering specification and tender document.
208laying of anodized Aluminium perforated cable trays (2.5mm Thick and 25mm edge height) tray covers (1.5mm Thick and 10 mm edge height) along with structural steel
20950mm
210Installation Configuration Integration Testing and Commissioning of Exd/FLP Junction Box (Power/Control/Signal JB) with IP 65 as per specification suitable for hazardous area of zone 1 group IIA/IIB T3 or better having CCOE/CMRI approval. It shall be complete in all respect. Accessories like certified double compression cable glands with PVC shrouds & plugs for excessentries SS 316 engraved tag plate mounting clamp & SS 316 fasteners.Complete as perspecification / tender documents.
2118 waysJB
21212 waysJB
21320 way JB
214SUPPLY AND INSTALLATION PART
215Design development modification configuration testing and commissioning of existing TAS software DCS/PLC logic GUI etc for implementation of following features after FAT (if required) or during CAMC period as stated in tender document. The job includes necessary tro-& fro travel lodging boarding food etc required for implementation at site complete in all respect and as per direction of EIC.
216New Product tank addition-MS
217IntegrationTesting & commisioining of ROSOV/DBBV
218Earth work in surface excavation not exceeding 30 cm in depth but exceeding 1.5 m in width as well as 10 sqm on plan including taking out and disposal of excavated earth within site and lift upto 1.5 m disposed soil to be levelled and neatly dressed as directed by Engineer-in-charge. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as per item no. MPLCN00600.
219Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level:
220iii)1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)
221Demolishing R.C.C. workmanually/ by mechanicalmeans including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge
222Demolishingcement concrete manually/ by mechanical means including disposal ofmaterialoutsidepremisesat anunobjectionableplaceasperdirectionof Engineer- in-charge.
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