Supply Installation And Commissioning Of Onion Dehydration Unit 1 Tph , Supply, Installation And Commissioning Of Onion Dehydration Unit Of 1 Tph , Conveyor Dryer Overall Size Of Dryer Appx. : 26’ ( 21’Ft Dryer + 5’Ft Feeding Belt ) Length 7’Ft Width 13’Ft Height System : Continues Conveyor Dryer ( Air Drying ) Suitable Product To Dry : Onion, Garlic, Carrot, Cabbage, Beetroot, Mint Leaves, Turmeric, Chilies & Other Suitable Vegetables Feeding System : Feeding Through Top Conveyor Belt Conveyor Belt : S.S.304 Grade Conveyor Belt ( Width2 Mtr. ) -5 Belts Heat Through : Finned Tube Heat Exchangers Heating Unit Type : Steam, Thermic Fluid Or Hot Water Generator ( To Be Supplied By Purchaser ) Temperature Range In Heat Exchanger : 130 To 180 C Degree To Dryer Main Drying Time In Dryer : 4 Hrs. Approximate Drying Temperature : 50 To 90 C Degree Feed Capacity Approximate Only : Onion Upto 520 Kg / Hr Feed Capacity Approximate Only : Onion : Upto 2500 Kg.@ 7.50 : 1 Kg Yield ( Output Depends On Moisture Content & Solid Material In The Product To Be Dry ) Power Data : S.S. Belt Driving Motor : 2 Hp X 5 Ns Suction Fan : 7.5 Hp X 2 Ns. Feeding Leveler : 1 Hp X 1 No Disintegrator : 0.50 X 2 Ns Belt Cleaner : 0.50 X 2 Ns . . . Total Connected Power 28.00 : Hp ( 20 Kw ) Insulation : Insulation Thickness: 50 Mm Material: High Density Cerawool Material Used , Hot Air Conveyor For Further Drying & Moisture Equalizing Further Drying & Moistures Equalizing Conveyor In Two Step Pyramid Type Top Cover With Exhaust Vent For Efficient Drying & Equalizing Moisture Content Of Product. & Specially Design Bottom Hoper Lock System For Easy Cleaning & Maintenance With Glass Window For Monitoring The Process & Colour Overall Size Approximate. : 15 Ft X 7 Ft X 5 Ft Conveyor Belt : S.S. 304 Belt Heating By :Aluminum Finned Tube Heat Exchanger Temperature Approximate Only : 45 To 55 C Degree Retention Time Approximate Only : 30 Minutes Conveyor Belt :1 Hp Air Supply Blower : 3 Hp X 2 Blower ( Total Power 6 Hp ) Heating Unit Capacity Req. : 9 Lac Kg / Clr / Hr Final Moisture : 8 % Approximate Dryer Room Size For One Dryer : 80’ X 20’ X 20’ ( L X Wx H ) , Plc Control Panel Master Control Panal For Drying Line • The Powder Coated Panel Is Provided For The Control Of The Electric Power To All The Motors With Adequate Protection And Safety. Consist With: • Plc Control Panel • Hmi 10” Screen • Main Mcb • Ryb Indicator • Amp Meter • Vlt Meter • Can Set Reciepe For Different Vegetables • Temerature Display Of Each Stage • Emergency Stop • V.F.D.Drive As Per Requirement , Auto Feeder Power Power 1 Hp M.O.C. – S.S. 304 Dryer Structure & Material Contact Parts : M.S. Spray Painted Structure & Material Contact Parts Are Made By S.S. 304 Or Food Grade Conveyor Belt : S.S. 304 Insulated Panel : Galvenized Spray Painted & 50 Mm Insulation With Imported Lock Fitting To Check Material While Process Conveyor Belt Supporting Rollers : Galvenized Bearing Fitted Feed Hoper : S.S. 304 Inlet Hoper : S.S. 304 Matrial Contact Part : S.S. 304 Outlet Hoper : S.S. 304 Side Buffles : Food Grade Belt Heat Exchangers : Galvenize Fin Tube Heat Exchanger, M.S.Tube Elect. Motor : Crompton / Abb Or Equivalent Gear Box : Standard Control Panel : Customize Design : Standard , Round Grader Cum De-Stoner With Feed Conveyor Capacity : Upto 1000 Kg / Hr Suitable For: Onion, Potato, Green Mango, Beetroot Etc. Size ( Ft ) - 1 X 9 ( Conveyor ) ; 1.50 X 6 ; 1.51 Grader , Automatic Onion Peeler With Screw Arrangement To Set Peel Time. With Abrasive Rollers And Fresh Water Spray Arrangement. With Waste Water Drainage Arrangement Capacity : Upto 1000 Kg / Hr Size ( Feet ) - 6 X 3 X3 , Conveyor Bubble Washer With Water Re Circulation Pump, Filter Tank, Turbine Blower. Polypropelyn Belt Capacity : Upto 1000 Kg / Hr Suitable For: Onion, Potato, Beetroot, Green Mango Size ( Feet ) - 7 X 2.50 X 4 , Slicer Machine Suitable For: Onion, Potato, Beetroot, Green Mango Capacity : Upto 2000 Kg / Hr Size ( Feet ) - 3 X 2 X 4 , Incline Type Sliced Onion Collection Conveyor Belt. Size ( Feet ) - 1 X 15 , Cooling Conveyor Size ( Feet ) - 3 X 3 X 12 , Dehy. Onion Size Grading & Skin Separator Machine. Size ( Feet ) - 7 X 3 X 7 , Pulveriser Machine , 3 Feet Dia Round Vibro Grader To Grade Powder Size ( Feet ) - 3 Feet , Metal Detector With Auto Reject Mechanism Pneumatic Valve For Lower Rejection Ratio. With Gravity Feeder Sensitivity: 1Mm Fe & 1.4 Mm Non Fe , Combustion Furnace The Heater Is Provided With An Ample Size Flue To Form The Furnace Of The Heater. The Furnace Is Complete With Fixed Grate, Which Help In Complete Combustion Of The Fuel, Which Ensures Perfect Air Distribution & Efficient Combustion. The Furnace Is Fabricated Out Of Supporting Structures, M.S. Plates With Necessary Primary & Secondary Combustion Air Distribution, Fuel Charging Doors, And Ash Doors. The Fuel Is Manually Fired On The Grate Manual Fuel Feeding Through Fire Doors. Furnace Is Designed With Sufficient Grate Area & Volume, Which Enables Efficient Combustion Of Fuel With Better Resistance Time. , Heat Exchanger Coil With Shell Assembly Twin Concentric Helical Type Coil Mounted Above Furnace, Where Flue Gas Transfers Heat In Radiation & Convection Mode With Thermic Fluid. The Coil Is Housed In Shell Fabricated From M.S. Plates ( Is 2062 Gr. A / B ) With Top & Bottom Shell Refractory Done. Moc = Boiler Tube : Bs 3059 P-1 Gr. 320 ( Thickness : 3.66Mm ) Header Moc : Sa 106 Gr. B Sch 40 , Air Pre Heater ( Aph ) : Aph Is 2 Pass Shell & Tube Type Heat Exchanger, Which Preheats Combustion Air By Flue Gas Coming From Coil Assembly & Thus Increases Efficiency By 4-5%: • Aph Pipes Moc = Is 6302 All Construction Of M.S. Plates & Channel / Angles , Pollution Control Equipment ( Dust Collector ) : Induced Draft ( Id ) Fan Assembly : Multi Cyclone Type Dust Collector ( Mdc ) , Which Ensures Coarse Ash Collection From Flue Gas. • Dust Collector Moc : Is 2062 M.S. Plates • Total No. Of Clones : 6 Nos. Each Of 150 Mm Size Hopper Below Dust Collector For Ash Collection , Forced Draft ( Fd ) Fan Assembly : • Fd Fan Specially Designed With 2800 Rpm, With Coupling, Motor, Direct Drive Assembly, Mounted On Base Frame. • Fd Fan Moc: Is 2062 Gr. B Power 7.5 Hp Motor: Tefc Induction Type: 2900 Rpm. , Thermic Fluid Pump - Motor Assembly : • Centrifugal Pump With 100 % Air Cooled With Mechanical Seal. • Motor: Tefc Induction Type: 2800 Rpm, Power 25 Hp Pump Coupled With Motor By Pullout Coupling, Coupling Guard, Pulley Arrangement For Ded & Mounted On Base Frame Assembly. , Expansion Cum Deeration Tank : • Capacity = 2000 Ltrs. • Moc Of Expansion Cum Deaeration Tank: Is 2062 Gr. B Expansion Tank With Level Gauge, Level Switch, Air Vent, Etc. , Electric Cum Control Panel : • Mcc Comprising Of Contactors, Relays, Single Phase Preventer, Isolation Switch, Etc For All Motors • Control Function For Temperature, Pressure, Level Switch System. Ampere & Volt Meter – Common Complete Panel , Refractory Bricks With Cement Ducting Connections From Main Heater Upto Id Fan , Installation, Commissioning & Testing Charges
