|
| 1 | STEP Smart Pulse fired High Velocity Furnace ?To suit a kettle size = 10.0 m x 1.0 m x 1.2 m deep?Fully Automatic Burner Management System ?Burner- 2 Qty HV 300-Hotwork Bloom (Down-rated)?Fuel = (LPG / NG)?Designed Capacity – 2.5 ton/hour?Working Capacity – 2.0 ton/hour?Control panel and instrumentationsAs per our specifications given in Annex- A |
| 2 | Design, Supply , Installation for Zinc Kettle (INDIAN MAKE)?To suit a Kettle size = 10.0 m x 1.0 m x 1.2 m deep X 50 mm thick |
| 3 | Recirculating Hot Air Dryer - Two Station?Size -Length 10.7 meter X wide 4.1 meter?Designed for on circulation pattern of air in a straight, cross-airflow chamber?The dryer creates heat within the chamber at temperature varying between 80 to 100 ?High-powered fan circulates air through the dryer’s plenum space.?Metal push button stations?Automatic temperature control through PLC |
| 4 | Degreasing Tank(P.P. Tanks)?Tank size = 10.5 m x 1.0 m x 1.2 m deep?PP = 20mm thk; PP-CP (Indian)?Outlet connection with a PP ball valveAs per our specifications given in Annex- D |
| 5 | HCL Acid Pickling tanks(P.P. Tanks)?Tank size = 10.5 m x 1.0 m x 1.2 m deep?PP = 20mm thk; PP-CP (Indian)?Outlet connection with a PP ball valve |
| 6 | HCL Acid Pickling tanks(P.P. Tanks)?Tank size = 12.0 m x 1.0 m x 1.2 m deep?PP = 20mm thk; PP-CP (Indian)?Outlet connection with a PP ball valve |
| 7 | Rinse tanks (P.P. Tanks)?Tank size = 10.5 m x 1.0 m x 1.2 m deep?PP = 20mm thk; PP-CP (Indian)?Outlet connection with a PP ball valve |
| 8 | Flux Tank with Perforated plate (P.P. Tanks)?Tank size = 10.5 m x 1.0 m / 1.2 m x 1.2 m deep ?PP = 20mm thk; PP-H (Rochling, German)?Outlet connection with a PP ball valve |
| 9 | Zinc Fume Extraction System ?Blower = 60 HP: 16000 CFM?Casing coated with FRP (inside & outside)?PP Scrubber with PP FRP Chimney?Control panel equipped with VFD |
| 10 | Acid Fume Extraction System?Blower = 100 HP; 40000 CFM?Casing coated with FRP (inside & outside)?PP Scrubber with PP FRP Chimney?Control panel equipped with VFD |
| 11 | Flux Heating System ?Complete with SS 316L material heat exchanger?Temperature Controller, thermocouple etc. |
| 12 | Quench & Passivation Tanks ?Tank size = 10.5 m x 1.0 m x 1.2 m deep?Tank made of mild steel complete with top plate, outlet connection etc. |
| 13 | Electric Cable & Accessories for All Panels to Equipment |
| 14 | Piping flux tank to Quenching Tank |
| 15 | Chimney Anchor bolts |
| 16 | Work Jigs - To suite kettle size |
| 17 | Exhaust Stack with Damper ?30 Meter High?Double Flange Template for Chimney base casting |
| 18 | Jig Lifting Tackle |
| 19 | Insulated Kettle cover?Coated with heat resistance paint to suite kettle size - 10.0 m (L) X 1.0 m (W) |
| 20 | Dross Shovel |
| 21 | Loading / Unloading stands |
| 22 | Filling stations |
| 23 | Ash Bucket |
| 24 | Ash Collect tray |
| 25 | Skimming Wipers |
| 26 | Ash Mixing Tool |
| 27 | Ash Lifting Tool |
| 28 | Purging Tool |
| 29 | Kettle Scrapping Tool |
| 30 | Wipping Tool |
| 31 | Furnace floor plates with steel structure |
| 32 | Acid Storage Tanks 20 kL |
| 33 | Gas Station or Fuel storage facilities Capacity 2 tons |
| 34 | Acid Pump & Pipe Work |
| 35 | All piping material, valves with fittings |
| 36 | Water pump and piping & instrumentation up to flux heating coil inlet |
| 37 | DG Set 100 KVA |
| 38 | Laboratory Equipments & testing apparatus |
| 39 | Casting of base refractory at site for Furnace |
| 40 | Duct Cover Plates |
| 41 | Fire Brick Lining & Fibre insulation from exhaust duct to dryer re-circulation fan |
| 42 | Acid Proof Tiling in dryer 45 sq. Meter |
| 43 | Acid Proof Tiling Pre-treatment Pit 250 sq. Meter |
| 44 | ETP Plant |
| 45 | EOT overhead Cranes |
| 46 | Supply, Installaiton, Testingand commissioning of 500 KV electrical substation, Electrical wiring at site up to the control panels |
| 47 | Main Panel Board, Cables, LDBs, Earthing, Cable Trays & Junction Box for plant |
| 48 | Ladder/ scaffolding /compressed air / Valve from Water source to Tank / wiring and laying / Storage space for tools /Ladder & safety equipment / long boom hydra/ pallet truck |
| 49 | All Foundation work |
| 50 | Civil Engineering ( Design andConstruction ) |
| 51 | RCC Foundation of Dryer pit |
| 52 | Supply & Installation of LED lighting for Shed works |
| 53 | AIR COMPRESSOR SYSTEM CCOMPLETE SET Name: GA30 P A 10.5 Air CompressorMotor Rating: 30.00 KWCapacity: 179.78 cfmMax Working Pressure: 10.5 barTechnology: Oil Injected Rotary Screw CompressorSound Level: 73 dbAPower Supply: 400 V ± 10% - 3Ph - 50 Hz ± 5% Volt-Ph-Hz |
| 54 | Transportation, Installatin, Testing & Commissioning |
