Military Engineer Services-MES has published Tender For Repair And Replacement Of Sewage Distribution Network Switch Gears Cables Installation Including Improvement Of Water Supply Networking To Existing Stp At Mil Stn Sriganganagar. Submission Date for this Tender is 16-03-2024. Gear Product Tenders in ganganagar Rajasthan. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | Dismentaling of old water level controller & replacement with new Micro controller IoT Based Water Level Control System consists of a microcontroller, pump, adaptor, sensor ultrasonic, and a relay module to control the pump or valve on the hardware side. microcontroller with ESP8266 based, microcontroller triggering relay switch open and close. With ultrasonic sensor to read the level of the water container, the level that read from ultrasonic transducer is to decide when the pump is working and not working. On the ultrasonic sensor there a two cable for trigger the ultrasonic sensor and receive the echo of ultrasonic sound. The microcontroller communicating via the internet to connect with Blynk server and Web server (Water Container Monitoring Information System) A complete Software system using Water Container Monitoring Information System incorporated with a Blynk IoT server. the microcontroller must be communicating on Blynk server and a PHP web-based Water Container Monitoring Information System via sending data level every 4 seconds to Water Container Monitoring Information System using protocol GET. Data that send via GET protocol is using the token of microcontroller, the water level of water container and valve or pump status. From microcontroller, Water Container Monitoring Information System check is there any token on the database? If token exists, so the data from microcontroller will be saved in the database, otherwise if the token from microcontroller is not exist so the data will not be collected in the database. In Water Container Monitoring Information System, data of water level and valve/pump status is saved with a timestamp, so every data has its timestamp. Micro controller also send data to Blynk server but data that send to Blynk server only save into file not into the database so that why we need a Water Container Monitoring Information System. Beside microcontroller send to data to Blynk server microcontroller also receive configuration data from Blynk server. |
| 2 | (Contd.......) The configuration data is water container height, Max upper-level limit, lower-level limit, mode and on/off the pump on configuration mode divided into two modes, which is auto and semi-auto. In auto mode, pump/valve automatically fill water container if the level is below the lower level limit and stop when the level of water is above or same as the upper-level limit. In semi-auto mode, if on/off in position on, the microcontroller works like auto mode, but if on/off in position off, the pump/valve will stay off until on/off in place on. A PHP Web-based Water Container Monitoring Information System is also communicating with Blynk server for change configuration using API (Application Programming Interface) so the user can change configuration data on Blynk server using Water Container Monitoring Information System also from Blynk Application on the smartphone. Ultra sensor must shoot ultrasonic pulse to the water surface and capture ultrasonic pulse reflection from the water surface. The different time between sensor ultrasonic shoot pulse and receive pulse must be converted into the distance (cm). After getting water level from the sensor, the next step by controller is to subtracting level from the sensor with a height of water container because if the water container is near full, the level from the sensor is shrinking, Push data to Water Container Monitoring Information System is run every 4 seconds so the server is not overloading. Push data to Blynk server run every 1 second.(Make:- ivetel/Approved by G.E.MINIMUM 1SO 9001:2015 CERTFIED). ONLY Original OEM is entitled for work . Contractor has to ensure it.Necessary test certificates &Latest Purchase Vouchers to bescrutnised / approved by Engg-in-Charge & GE first before execution at site . Any Defect occuring during this period due to bad workmanship of material, manufacturing defect shall be rectified or replaced free of cost. The contractor shall furnish written gaurantee on letter head for above mentioned to the GE immidiately after completion of work.Contractor has to ensure Post Audit of work, without that completion will not be issued. |
| 3 | Dismentaling of old unservicablemechanical gauge and replacemnet with new Micro chip programmer Non conductive liquid levelSensor water in UNDER GROUND SUMPsensorThe sensor can be configured to a maximum output range of 0.25 V to 10 V. The power supply must be at least 0.5V greater than the maximum output voltage required with switch output requires a pull-up resistor of 1 k.Ohm to 1O k.Ohms. The minimum operating system requirements are: 32-bit (x86) or 64-bit (x64) processor Windows® 7 or later 1 Gb RAM 500 Mb disk space One free USB port to connect a sensor with provision of an RS232 to USB adaptor (P/N 1484-00-086). The sensor can be powered through the adaptor using the +V and -V leads and communicated with using the Tx and Rx leads. Sensor must be equipped with Ingress protection: Shock tested to: IP68 BS EN 60068-2-27 (half-sine pulse 25g, 6ms 1000 shocks [positive and negative] in each of 3 axes) Vibration tested:Modbus Analog 0-5VDC or 0- 30 ma reactive with Calibration Factory and optional field Mechanical Probe Length 50 – 2500mm Mounting BSP Threads fitting / SAE 5-bolt pattern Probe Construction luminum Enclosure ABS Environmental Protection Class IP65/67 Operational Temperature -20°C to +85°C Compatiblewith real time water level analyser suitable for OHR along withrecorder complete with capacity to undertake multipleMODBUS DATA water sensorswith following specifications as 4G/ 3G/ 2G / Ethernet based IIoT Controller with modem input supply 230VAC, 0.5A max with multi-protocol capability Processor: Cortex-A53 64-bit SoC @ 1.2GHz RAM: 1GB Flash memory: 12GB Operating temperature: -20 to +70°C Ports: Must have an Ethernet, RS485 and USB (user defined) Remote terminal unit (RTU): 4G/ 3G/ 2G SIM cards for 5 years subscription. Data services must be from at least two reliable service providers and system should support automatic switching to 2nd service provider in case of low network without any intervention. System should support changing of service providers without changing SIM cards (future ready). Future ready RTU must have Modbus, IEC60870, IEC61850, MBUS, DLMS (all mandatory and selectable). Any other future open-source protocol (that uses RS485 or TCP port) must be provided free of cost for the period of at least 02 years (OEM declaration mandatory). |
| 4 | (Contd.....) Capable of capturing multi-function water sensorwell as other fields from any compatible substation/ metering equipment Communication interface & Communication protocols Modbus, IEC60870, IEC61850, MBUS, DLMS (all mandatory and selectable on all adequate ports). Any open-source protocol (for RS485 and ethernet port) will be supported for five years without any cost (OEM declaration mandatory) cloud based interfaceUser Interface The cloud-based facility management system should enable controlling substations and facilities The system should support adding more parameters in future with minimal changes. MES should have a mechanism to proactively know when some equipment is not giving data / has errors without coming to site. User interface should be remotely accessible on internet, with secure login credentials. User interface should work on secure https. Communication between data gathering, and data storage should be over a secure encrypted channel. IIOT controller must have inbuild local control capability to operate in case of network unavailability. However, control logics must be configurable remotely. The user-interface should have minimum of following tabs (all dashboards, reports must be self-configurable without any scripting or OEM intervention): Dashboard - To evaluate captured parameters at a glance with current, hourly, daily, weekly, monthly, & yearly. End-user should be able to create Dashboards on their own, without AF involvement. |
| 5 | (Contd.....) End user should be able to define number of rows / columns in dashboard, merge cells of dashboard to make some areas small / large, configure row heights to provide flexibility in how data is displayed (ex. multiple numerical KPIs in a smaller row, and graphs in a larger row to utilize displayed area of dashboard optimally) Dashboards should allow display of both graphical data, as well as numerical KPIs (max, min, aggregated Sum, averaged values over day, week, month) For Graphs & KPIs displayed on Dashboard, user should be able to choose different time durations directly from Graph/KPI’s options to update the Graph/KPI dynamically End user should be able to create multiple dashboards User should be able to select and zoom-in / zoom-out on specific area within graphs User should be able to save graphs as an image in various formats (.png, .jpeg etc) For multiple Dashboards, user should be able to define display order of Dashboard in navigation (for ex: which is mor System should support Spend Analysis (money equivalent of energy, and not just units of energy) System should support creating user-defined KPIs (max, min, aggregated Sum, averaged values over day, week, month) system should support creating user-defined benchmarks, and displaying data in charts / dashboard comparing against these benchmarks System should support saving frequently used analytics charts for later users. All saved charts should be available to choose with a single-click. System should support showing analytics data in graphical and tabular form. Facility to export data over a custom time interval to Excel shall be available. Reports should be user-defined and not fixed (hardcoded into the system). System should support sending daily, weekly and monthly reports. Daily reports should be sent next day morning over email incorporating all data from previous day. There should be a mechanism to turn reporting sending of scheduled reports ON/OFF There should be a mechanism to send a pre-created report on-demand (and not just as scheduled daily / weekly / monthly report) Settings - To view the metadata related to the system, such as the site name and installation date, details of equipment at site etc. |
| 6 | (Contd.....) Alarms and event logs – Alarm should Issue a system update that the system has detected. Passwords should be stored in encrypted format.Website should be accessible on all platforms and be compatible with popular browsers such as IE, Chrome, Firefox, Safari etc. Online Administration: All administration is handled online via a current web browser Audit Trail: Administrators can access logs in the backend on need-basis where they can view changes that have been made to the database for critical information.Data Backup should support PITR (Point-in-time-recovery). Scheduler for auto archival and backup of application and database to a different machine which should be capable of coming online by simply firing a script button in event of downtime of primary server. The database should use encryption at rest to persist the data in database. Secure password protected login for administrative actions in the system. All updates to data gathering hardware should be through OTA (over the air). No static IPs shall be made available at sites. The complete equipment must be programmedwith protection CT inside the existingLow Tension switchgear /breaker / Switching Contactors along withmultifunction microprocessor digitalprogrammer having Main measurements and functions include: Voltage: phase, line and system values Current: phase values (neutral current calculated) Power: apparent, active and reactive phase and total values Power Factor per phase and total Frequency of measured voltage value HIGH LOW AVERAGE - - value functions for all measurements Maximum demand of power and current values Voltage and current asymmetrye important and should come first)should be able to turn off/on options in graphs to maximize utilization of available display area for each graph (ex. axis, legends, menu options, title etc.) Graphs should support at least following visualizations: line graph, pie graph, donut graph, area graph, bar graph, heatmap graphs User should be able to plot data from different sites on same graph Layout - Diagram of the system with SLD viewing options. Electrical SLD with all IEC symbols is must Chart - graphs based on data from multiple sources such as inverter and local weather databases. |
| 7 | (Contd.....) Histograms/Pie charts/Bar graphs/line graphs/ donut graph, area graph, heatmap graph shall be available. System should support Time vs Time comparison of captured parameters by showing data of interested days/months adjacent to each other (example: 9th day of this month, and last month displayed adjacent to each other) Total harmonic distortion ( ): voltage and current THD Energy meters for active, reactive, apparent partial and total values, per phase and system values Hour counter for programmable total and partial hours Phase active power unbalancemust saturate sufficiently high to allow a relatively accurate measurement of the fault current by the protection whose operating threshold can be very high.with built in high Accuracy Limit Factor (ALF) ratio between the nominal overcurrent and the rated current. so that existing switchgear relay must be able to withstand high overcurrent’s also featured with (Make:- Partner/ ivetel/Approved by G.E.MINIMUM 1SO 9001:2015 CERTFIED). ONLY Original OEM is entitled for work . Contractor has to ensure it.Necessary test certificates &Latest Purchase Vouchers to bescrutnised / approved by Engg-in-Charge & GE first before execution at site . Any Defect occuring during this period due to bad workmanship of material, manufacturing defect shall be rectified or replaced free of cost. The contractor shall furnish written gaurantee on letter head for above mentioned to the GE immidiately after completion of work.Contractor has to ensure Post Audit of work, without that completion will not be issued. |
| 8 | Supply, Installation, Testing & Commissioning of Engineering Control / Monitoring and Server System IRTU wireless Automation GPRS type includinglive interface comprising of; Air ventilated Rack mounted CENTRAL SCADA SYSTEM having; a. a. Base Workstation i3 8GB RAM , 512GB SSD SATA (3.0GHz, 8MB/80W), 4 DIMMS /3.5” 7200Rpm/ 16x DVD +/-RW Drive - 01 nos,USB Optical Mouse / USB Keyboard / Windows 12 Server version OS/ Anti virus software / Restore software / 3 years Pro Support .Monitor 24"Rack 18 U x 600Wx1000D with side panel - 02 Nos. / Front - rear Door - 02 Nos./ Caster - 01 set / Fans - 02 Nos. / Cable Manager - 01 No.Router RV 042G - 2 WAN and 4 LAN ports Accessories: LAN Cable, KVM Cable, connectors etc. 2)Supply of Integrated Smart Station platform (multiple access) having modules for monitoring.a. Sewage Water Supply - Pumping & Distributionb. The Smart Station Platform shall be user configurable with respect to all critical features viz. Landing page, drop down tabs and menus, report formats, alerts and notification including Ethernet Switch –16 port GBPS layer 2 manageable switch. Also supported withFirewall Router with minimum 2 WAN ports and 4 LAN ports 4 10/1000 RJ-45 ports, 2 10/1000 RJ-45 Internet port.unit must support suitable OPC server for unlimited tags with MODBUS TCP/equivalent driver having provision for IOT gateway to exchange data between the PLC based panels and thesystem.built withTrans receiver IOT Gateway to be able send the OPCdata to a broker on the central server using the latest MQTT protocol working on a Publish Subscribe Model. The IOT gateway shall be able to support 5000 tags. |
| 9 | (Contd.....) Android compatible MQTT broker at the central server to service publish and subscribe requests from the OPC server and the web clients. system must be compatiblefor Android Operating Systems along with the design and development of APIs at server side using JAVA / dotnet technologies to provide data to Android apps required to fetch and display data like :- (a) Status of Level Sensors, (b) Energy Parameters of Commercial , Dg & Pump Motor (c) Pressure Transducers compatibility in PLC system. (d) Any other parameter available in the system and as required by the Engineer in Charge. e) Facility to operate pumpseither over GPRS network or by directly connecting to the serial / Ethernet port of the PLC using On The Go / any other suitable cable. With login and password facility and a minimum of 80 screens and having 25 concurrent licenses |
| 10 | Supply ,testing instalation and commissioningof on load interlockable changeover cumcorrector system & indoor type 3-phase main Auto Synchronizing automatic 120 degreephase anglecorrector for motor protection comprising of 2 Nos. of power contactor of current rating 110 Amps both paralleled output having following features Complete microprocessor automation unit forretaining ofphase angle shift of 120° irrespective incomerrotational angle shift suitable for three phase windingsanddigital monitor the 3 phase voltages for proper voltage level on all three phases during a short start up delay. Second commandenergizes first if the phase sequence is correct. When all voltages are acceptable internal protection first command energizes allowing the motor or equipment to start. These contacts are connected to a reversing contactor to automatically correct the phase sequence (if needed) before permitting the equipment to energize.electronic RC (resistor-capacitor) network comprising of 3 phase transformer unit operating voltage 440 volts, insulation upto 500 Volt, signal command 0-15 volts, built with integrated operational amplifier circuit featuring the output to give correct phase (i.e. RYB irrespective whether input is RYB, YRB or BRY) irrespective either supply is coming from Mains or DG Set or any third party sourceand also featuring single phasing prevention in case of phase failure at input/output, connecting its output to common bus bar of existing panel equippedwithdigital three phasevoltmeter Accuracy Cl. 0.5 (model No. DM3210 of CONZERV (Schneider) or an equivalent model of Areva / Neptune / Secure) enclosed in & including suitable size powder coated enclosure,duly painted with two coats of synthetic enamel paint over a coat of red oxide primer, complete all as specified and as directed by Engineer-in-Charge.(MAKE : PARTNER Cat part No PI3PSQ110 /SIEMENS/L&T/BCH )MINIMUM 1SO 9001:2015 CERTFIED |
| 11 | Supply, Installation Testing & Commissioning of Programmable Logic Controller with L4 CPU & GPRS communication-based Pump Automation and Protection Panel fabricated from 1.6 mm thick CRCA sheet and properly powder coated suitable for Control & Monitoring of 04 Nos Borewell Pumps ,04 nos. energy meters, , 01 No Ultra sonic level sensor/Hydrostatic Sensor.PLC should support DNP-3, Modbus ,TCPiP, Canopen, Satellite, GPRS,Backnet, IEC61850,ZIGBEE-RF, GPS Interface, Leo Satellite Network Protocol.compliance with Google Earth Interface including the following Designand development of KML/KMZfiles on Google earth platform clearly marking the locations of all the Pump houses, Buildings, tanks and outdoor valves etc, which shall be visible to only those who are authorized to view the KML files.Design and development of HTML code to display important parameters like Pump Type, Mfr, valve size, attach image etc of each element.Design and development of Web service in Dotnet/Java/Php at the main server to link to the Smart Stn Platform Database. |
| 12 | Supply,installation,testing and commmissioning with replacement of DigitalElectronic Star delta starter fully automatic type alsobuilt with automatic power factor controller capacitor Protection againstpower factor of the electrical system exceeding more then desired set Protection atpower failure to Close thecapacitor bankand should not activatedue to sudden variation in the load the power factor shoots above unity Auto shutdown panel or switching off starter condition. not tobe re-energized till it discharges to a safe value of 50 volts or less, switching deviceshould be instantaneous type with low voltage setting Spikes/Surge protectionto trip the capacitor bank at overloading due to over voltage or harmonic current. over current relay trippingprotection of the bank against system disturbances and faults protection of the bank against faults occurring within the bankTimer for re-energisation after 5 minutes: protectionto block the re-switching of capacitor bank in less than 15 minutes.accuracyupto 2%, ElectronicAutomaticReactanceDischarge kitto avoid breakdown , Withstand harmonics overloadSuitable for linear/non linear load Over current up to 4in max. current Low losses less than 0.2 KW/KVARTemperature range 25C to 70Copen enclosure type suitable for load up to 3 phasesubmersible Motor up to 40 HP with on delay timer of three minutes to equalize the inlet/outlet water flow for every mains failure& each cut off consisting of air break contactors 70 Amps 03 Numberswith copper strips & multifunctional V,A,F & PF Meter also built with3 Phase Digital Micro Chip ProgrammerMain Automatic voltage , current ,protection unit suitable for load up to 40 HP FUNCTION Phase Unbalance, Phase Reversal, Phase Missing, Under Voltage and Over Voltage Monitor and Control, |
| 13 | (Contd…..) AC(3Ph-4W) Input Current Current inputs (AR,AY,AB) Ib=5A ,Input Frequency 50 Hz ±2%, Power consumption 15VA / 3W, Control output 1c/o rated for 10A @ 250VAC /28VDC resistive load, Setting Accuracy – voltage ± 4V ,Minimum setting currrent 0.5A , Maximum setting currrent 5A (Above 5A - CT can be used, CT setting max. 2500/5 in steps of 5) , Setting Accuracy - Current ± 5% of full scale ±1digit, Trip time delay 1 to 250secs settable for UB, OV, UV (Also UC,OC) ,Trip time accuracy ± 1% of set delay ±2sec. Trip setting :Phase failure 3 sec Max. factory set.Phase Reversal Instantaneous trippPhase Un balance 1 to 20% (Adjustable)Under Voltage and over voltage 5V to 60V AC (Adjustable Individually)Under Current 20% to 90% AC (Adjustable Individually)Over current 105% to 800% Adjustable Recovery Time 2 sec Min Power On Delay10 sec Max. Mode of Operation Auto/Manual Display 0.56” 7 segment LED displays Monitoring Phase to Neutral Ambient Temperature Operation -10 C to 55 C Storage -25 C to 80 C Humidity MAX 85% RH @ 40 C Service life (under no load) 10 operations minimum Electrical life (under full load) 10 operations minimum Insulation resistance >100M ohm @ 500V DC Dielectric strength 2.5KV AC, 50Hz for 1 minute (Between current carrying& non-current carrying parts)1.5KV AC, 50Hz for 1 minute. (Between contacts & control circuit)750V AC, 50Hz for 1 minute.(Between non-continuous relay contacts) ElectricalConnection Screw type terminals with self lifting clamps Inrush current delay 1 to 60 sec selectablesubmersible motorsMAKE : PARTNER cat part No PI3ASSPE40 / SIEMENS/L&T |
| 14 | Note : (a)ENERGY AUDITAfter completion of the work the contractor shall ensureWATER DATA ANALYSER working for 02 YEARSAfter installation of the system, the contractor will get the same audited from accredited energy auditorIndia/MES enlisted energy auditor other than contractor himself who will submit the energy audit report to Engineer in Charge. All the expenses on this account shall be borne by the contractor. Completion certificate will not be issued till the satisfactory energy audit report is received. (b) TRAINING OF MES PERSONNELThe contractor shall arrange to impart training to the MES personnel on the following aspects prior to provisional takeover of the system: - (i)Operation of Starters , auto manual mechanism (ii)Adjustment of settings for controls and protective devices. (iii) Preventive maintenance (iv) Identification and replacement of worn out parts. No extra charges will be paid seperately |
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