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Tender For Repair /Maintenance Of Various Dg Sets And Amf Panels Installed At Af Stn Jammu Kaluchak Under Ge Af Jammu, jammu-Jammu And Kashmir

Military Engineer Services-MES has published Tender For Repair /Maintenance Of Various Dg Sets And Amf Panels Installed At Af Stn Jammu Kaluchak Under Ge Af Jammu. Submission Date for this Tender is 21-02-2024. Mechanical engineering Service Tenders in jammu Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

41821825
Corrigendum : Tender For Repair /Maintenance Of Various Dg Sets And Amf Panels Installed At Af Stn Jammu Kaluchak Under Ge Af Jammu
Open Tender
Indian
Jammu And Kashmir
jammu
21-02-2024

Tender Details

Tender For Repair / Maintenance Of Various Dg Sets And Amf Panels Installed At Af Stn Jammu Kaluchak Under Ge Af Jammu

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 14-Feb-2024 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 21-02-2024

Key Value

Document Fees
INR 500 /-
EMD
INR 30000.0 /-
Tender Value
INR 15 Lakhs /-

BOQ Items

Name of Work: REPAIR/MAINTENANCE OF VARIOUS DG SETS AND AMF PANELS INSTALLED AT AFSTN JAMMU AND KALUCHAK UNDER GE (AF) JAMMU
Sl. No. Item Description
1Servicing of DG set capacity 160 to 320 KVA installed at 23 Wing AF including carrying out maintenance and check alongwithfollowing repairs (a)Drain out the lubricatingoil from sump and refilling after proper cleaning (b)Replace Engine Oil filter cartridge . (c)Renew fuel filter cartridge (d)Check tightness of all nuts and bolts (e)Check adjustment of V belt for driving engine water pump and alternator. (f)Assembling complete old serviceable parts and replacement of old unserviceable parts by new one as per direction of Engr-in-Charge. (g)Testing of DG set after servicing as per Engr –in Charge. (h)Cleaning of air cleaner filter after period of hrs run as specified by manufactures in manual Note:- (i)Any minor parts such as screws, washers , split pin , circlip etc shall be supplied by the firm, rate for the same shall be deemed to be included in the unit rate quoted. (ii) The Job shall be carried out after two hundred hrs run /as when required directed by Engr-in-Charge of DG Setand shall be measured and paid separately,no of times carried out during entire period of contract (iii)During servicing of engine oil shall be Issued by Deparment
2Servicing of DG set capacity 30 to 125 KVA installed at 23 Wing AF including carrying out maintenance and check alongwithfollowing repairs (a)Drain out the lubricatingoil from sump and refilling after proper cleaning (b)Replace Engine Oil filter cartridge . (c)Renew fuel filter cartridge (d)Check tightness of all nuts and bolts (e)Check adjustment of V belt for driving engine water pump and alternator. (f)Assembling complete old serviceable parts and replacement of old unserviceable parts by new one as per direction of Engr-in-Charge. (g)Testing of DG set after servicing as per Engr –in Charge. (h)Cleaning of air cleaner filter after period of hrs run as specified by manufactures in manual Note:- (i)Any minor parts such as screws, washers , split pin , circlip etc shall be supplied by the firm, rate for the same shall be deemed to be included in the unit rate quoted. (ii) The Job shall be carried out after two hundred hrs run /as when required directed by engr-in-charge of DG Setand shall be measured and paid separatly,no of times carried out during entire period of contract (iii)During servicing of engine oil shall be Issued by Deparment under Sch "B".
3Taking out UNSV andSupply & Fixing oil pipe of DG Set 160-320 KVA, complete all as specified and directed by Engineer-in-Charge. Make: Kirloskar/Cummins/Crompton Greaves.
4Taking out UNSV and Supply & Fixinglub oil filter of DG Set 160-320 KVA, complete all as specified and directed by Engineer-in-Charge. Make: Kirloskar/Cummins/Crompton Greaves.
5Taking out UNSV and Supply & FixingAirfilter of DG Set 160-320 KVA, complete all as specified and directed by Engineer-in-Charge. Make: Kirloskar/Cummins/Crompton Greaves.
6Taking out UNSV andSupply & Fixingfuel diesel filter of DG Set 160-320 KVA, complete all as specified and directed by Engineer-in-Charge. Make: Kirloskar/Cummins/Crompton Greaves.
7Taking out UNSV andSupply and FixingMS Pipe of Size 80 mm Diafor DG Set Silencer Including Welding And Painting complete all as specified and directed by Engineer-in-Charge
8Taking out UNSV andSupply and FixingMS Pipe of Size 100 mm Diafor DG Set Silencer Including Welding And Painting complete all as specified and directed by Engineer-in-Charge
9Taking out UNSV andSupply And Fixing fan belt for30 to 320 KVAof DG set, complete all as specified and directed.
10Taking out UNSV andSupply and fixing fan beltfor alternator ofDG Set of any capacity and make, complete all as specified and directed.
11Supply and fixing fly wheel gear ring for75 KVA to 250 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
12Supply and fixing water pump assy suitable for 30KVA to 125 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
13Supply and fixing water pump assy suitable for 160 KVA to 320 KVADG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
14Supply and fixing Fan drive assy suitable for 30to 125 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
15Supply and fixing Fan drive assy suitable for 160 to 320KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
16Supply and fixingthermostat for 30to 125 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
17Supply and fixingthermostat for 160 to 320KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
18Supply and fixing residential silencer suitable for 30to 125 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
19Supply and fixing residential silencer suitable for 160 to 320 KVA DG Set of Make: Greeves/Kirloskar including taking out the old unserviceable.
20Taking out UNSV and Supply & Fixing Rediator hose Pipe( for water pipe ) for DG Set of Capacity 31.5KVA to 160KVA complete all as specifed.
21Taking out UNSV andSupply & Fixing Rediator hose Pipe( for water pipe ) for DG Set of Capacity 200KVA to 320KVA complete all as specifed.
22Taking out UNSV andSupply & Fixing Rubber Spider Coupling suitable for 30 to 125 KVA DG Set
23Taking out UNSV andS&Fnew alternator 24 V DC Make:-Lucas, TVS,all including dismantling of defectivealternator and replacement of burn outs, bolts, mountingclamp etcall as specified and directed by Engr-in-Charge
24Taking out UNSV andRepair of Battery 12V ,180AH including replacement of broken outer cover and U/S plates ,lead terminal includingall as directed by Engr-in- Charge.
25Taking out UNSV and supply and installing as in replacement of 12 volt 180 AH lead acid wet maintenance free battery including initial charging with necessary material connecting with battery lead of DG Set at site and setting aside unserviceable material for reuseor carry store . complete including taking down.Make : Exide/luminus
26Dismantling, opening and cleaning of complete radiator assembly of DG Set 30KVA to 100 KVA, Make : Kirloskar/Cummins/ Crompton Greaves and checking of water leakage, including upper and bottom tank cleaning of slots including welding/brazing where requiredand making 100 % leak proof and washingwith chemically anti corrosion /water sooution by using jet pumping set and well as cleaning manually by usingsteel wire brushes and removing all rust silt /corrosive material and making good smooth functioning and replacement of radiator hose pipe set,and upper &bottom tank gasket set,all rusted nut ,bolt ,washer ,radiator caps etc complete all as specified and directed by Engineer-in-Charge.
27Dismantling, opening and cleaning of complete radiator assembly of DG Set 125-320 KVA, Make : Kirloskar/Cummins/ Crompton Greaves and checking of water leakage, including upper and bottom tank cleaning of slots including welding/brazing where requiredand making 100 % leak proof and washingwith chemically anti corrosion /water sooution by using jet pumping set and well as cleaning manually by usingsteel wire brushes and removing all rust silt /corrosive material and making good smooth functioning and replacement of radiator hose pipe set,and upper &bottom tank gasket set,all rusted nut ,bolt ,washer ,radiator caps etc complete all as specified and directed by Engineer-in-Charge.
28Supply only distilled water for lead acid battery all as directed .
29Supply only dilute Sulphuric acid for lead Acid Battery.
30Supply only coolentfor DG sets.as per approved quality and directed by Engr-in -Charge.
31Rewinding ofAlternator complete includingandsupply and replacement t of copper wire including suitable winding material rewinding the stator windingwith exsting size,guage & weight of super enamelled copper wire of approved make including replacement of all insulating material varneshing with approved grade and quality of insulating varnish during up,and heating the stator windingin the heat chamber ,insulating , assembling the alternator complete.all as specified and directed by Engr-in-charge.
32Taking out UNSV and Supply & Fixing Selector switch 2 way 2 pole with off (6Amps) Make : Slazer or equivalent
33Taking out UNSV andSupply & Fixing Selector switch 2 way 3 pole with off (6Amps) Make : Slazer or equivalent.
34Taking out UNSV andSupply & Fixing Voltage monitoring switchMake : Slazer or equivalent.
35Taking out UNSV andSupply & Fixing Three phase Over current & earth fault relay Make : L&T or equivalent.
36Taking out UNSV andSupply & Fixing Multifuction meter LED Accuracy class 1 flush mounting 96x96 mm Make : L&T Model No WDM303FDWA or equivalent.
37Taking out UNSV/Repair andSupply & Fixing Current Transformer (100/5A) 5VA CL 1 Ring type (resin cast) Make AE or equivalent.
38Taking out UNSV and supply and fixing of battery charger of 0-24 volts DC for charging of lead acid battery of 2-12 V of any amp rating battery including taking down complete as per exsting make and type all as specifeid and directed by engr-in-charge.
39Taking out UNSV and Supply and fixing of heavy duty battery lead for 180 AH , 12 V battery copper conductor PVC insulated multistranded 1.25 mtr long (Two Nos) duly fixed and lugs complete all as directed
40Taking out UNSV andSupply and fixing of heavy duty battery terminals brass forged with nuts and bolts complete all as specified and directed.
41Dismantling /opening of upper portion of diesel engine 100KVA to 160 KVA (Make:greaves/ Kirloskar,/Cumiuns/ water cooled ,turbo charged 1500 RPM ,vertical type for Top over hauling ,repair/servicing of engine includingtaking out rediator/fuel pump,water pump ,turbo charger etc.for the following repairs/overhauling :- (a)Dismantlling/opening of complete cylinder head assembly rocker arms assembly piston head assembly sleeves by by removing nuts & bolts for repairs complete. Note :-Repair and Transportation charge for carrying out repair and after repair carrying back to Power House shall be deemed to be included in this rates.(b)Servicing& Washing of complete engine parts with Kerosene oil. (c) Re-assembling of engine after replacement of UNSV/defective parts with new parts as listed in given below and testing of engineas per company recommendation after reassembling all parts as directed to the satifaction of the Engr-in-Charge.
42Piston Assembly With Piston ring Set
43Cylinder Liner
44Liner O Ring
45Ring Set
46Joint Kit
47Head Gasket
48Hose Pipe
49Valve Inset Seat
50Valve Guide
51Valve Seal
52Connecting Rod With Bearing
53FIP Element Complete
54Lub Oil Pump Assembly
55Connecting rod with small end bush and locating pin
56M&L for repair /overhaulingand calibration of fuel pump complete with replacement of burn out part such as bearing ,plunger,impeller and oil seal ring etc including calibration of 30 KVA to 160 KVA DG Set ,complete all as specified and directed by Engr-in-charge.
57M&L for repair /overhaulingand calibration of fuel pump complete with replacement of burn out part such as bearing ,plunger,impeller and oil seal ring etc including calibration of 200 KVA to 320 KVA DG Set ,complete all as specified and directed by Engr-in-charge.
58M&L for repair /overhaulingand calibration of injectors assembly complete by replacing of burn out partsuitable for 30to 160 KVA DG SET ,complete all as specifiedand directed by Engr-in-charge.
59Taking out UNSV and supplyand fixing Self Starternew one 24V DCSuitable for 31.5 to 160 KVA DG Set .Make:- TVS,Lucas .Cat part No-105720520005
60Taking out UNSV and supplyand fixing Self Starternew one 24V DCSuitable for250 KVA DG Set .Make:- TVS,Lucas .Cat part No-105720520005
61Dismantling repairingcalibration and testing of turbo charger including replacement of turbo charger kit splite seal ,cup screw ring retainer and burn out nuts bollt etc for 30KVA to 160 KVA DG set.
62Supply and replacement of speedo meter /Hr meter alongwith connecting cord as per exsting make .
63Suppy and fixing in repair solenoid switch 12 Volt make Greaves suitale for DG Set upto 125 KVA of any make complete all as specified and directed by the Engineer-in-Charge
64Suppy and fixing in repair solenoid switch 24 Volt make Greaves suitale for DG Set upto 320 KVA of any make complete all as specified and directed by the Engineer-in-Charge
65Material and labour for making 100% serviceable to the AMF PANEL suitable for 30 KVA to 320 KVAby tracing out defects and replacing unserviceable parts including control wiring complete all as specified and directed. minor parts such as nuts, bolts, washers, thimbles, control wiring etc shall be deemed to be included in the quoted rate. including taking out the worn out material i.e, contactorMCCBs MCB if any r Size(Note :- The work to be carried through the company rep only)
66Taking out UNSV/RepairSupply & Fixing MVR (Main Voltage Relay) Over /under voltage relay voltage range 350V AC & high voltage range 460V AC Make : PIC
67Supply & Fixing AVR (Alternator Voltage Relay) Over /under voltage relay voltage range 350V AC & high voltage range 460V AC Make : PIC
68Taking out UNSV/RepairSupply & Fixing AC contactor for AMF panel for 160 to 250 KVA DG set complete testing with automatic panel .
69Taking out UNSV/RepairSupply & Fixing DC contactor for AMF panel for 160 to 250 KVA DG set complete testing with automatic panel .
70Material and labour for earth continuity conductor or main earthing lead using 25 x 4 mm galvanised steel strip fixed to wall on batten or recess or chases or burried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation, etc. as required including porcelain insulator saddle at the spacing nort exceeding 400mm including taking down old strip complete all as specified and directed by Engineer-in-Charge.
71Repair/ replacement of power command for authomatic shifting supply Model No- HMI 211 complete all as specified and directed by Engineer-in-Charge.
72Earth continuity conductor of main earthing lead copper strip 20 x 3.15mm with porcelain insulator saddles not exceeding 400 mm spacing for roof conductors and down conductors above ground and fixing screws to wall on batten or recess or chases or buried in ground or drawn in conduit/Pipe/duct or fixed to poles or any other indicated.
73Taking out old UNSV front operator change over200 A of 130 HU supply and fixing new 200 A at 130 HU complete as specified and directed by Engineer-in-Charge.
74Taking out UNSV fuel tank pressure pump with assy complete for 250 KVA DG set Under Ground Base Office, fixing the same new fuel pump complete all as specified and directed by Engr-in-Charge.
75Supply only 20W-40 Engine oil Make- HP/Servo
76Taking out UNSV radiator as per sample of 320 KVA DG Set and Repair/ replacement of radiator 320 KVA DG set complete fixing the same all as specified and directed by Engineer-in-Charge.
77Supply and fixing 12 volt 150 AH maint free battery.Make - Exide/Amaron
78Supply and fixing 12 volt 180 AH maint free battery.Make - Exide/Amaron
79Repair/replacement of relay for capacity DG set 40 KVA to 160 KVA all as specified and directed by Engr-in-Charge.
80SCHEDULE "A" PART-II (Schedule of credit) Credit amount of Rs (Refer schedule of credit) for retrieved material mentioned in Sch "A" Part-II of Tender documents in PDF form will be deducted offline during acceptance of tender of lowest bidder.
81Note: (1) The repair has to carried out as and when required basis and accordingly site will be available in piecemeal wise and as directed by Enginer-in-Charge in the domestic area of Air Force station.
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