Tender For Design, Supply, Installation And Commissioning Of A Cleanroom, Chennai-Tamil Nadu

Design, Supply, Installation And Commissioning Of A Cleanroom Design, Supply, Installation And Commissioning Of A Cleanroom , A ) Cleanroom Construction 1.0 ) Wall Paneling And Ceiling A ) Progressive Type Double Skin Modular 100 Mm Thick Solid Wall Panel Made Of 0.8 Mm Thick Powder Coated Sheets On Both Sides With Puf As Infill Of Density 40 ± 2 Kg / M3, Gi Profiles For Reinforcement Along The Periphery With Bottom Track, And Necessary Arrangements, All Joints Shall Be Sealed With Cleanroom Compatible Neutral Grade Silicon Sealant. All The Cut-Outs Should Be Covered With Suitable Channels. , B ) Progressive Type Double Skin Modular 100 Mm Thick Wall Panel With Inbuilt Riser For Return Air Made Of 0.8 Mm Thick Powder Coated Sheets On Both Sides With Puf As Infill Of Density 40 ± 2 Kg / M3, Gi Profiles For Reinforcement Along The Periphery With Bottom Track, And Necessary Arrangements, All Joints Shall Be Sealed With Cleanroom Compatible Neutral Grade Silicon Sealant. All The Cut-Outs Should Be Covered With Suitable Channels. , C ) Ceiling Wall Panels I ) Grid Type Ceiling System For Class 100The Cleanroom Ceiling Shall Be Formed From A Heavy Duty Aluminium Walkable Extruded T-Grid Ceiling Systems For All Areas. Ceiling Grid Colour Should Match Wall Panel Colour ( Designer White Shade ) . The Ceiling Grid Shall Be Heavy Duty Walkable Inverted T-Grid Ceiling System Of Approx.. 50 Mm Twidth ( Gasket Type Ceiling ) To Be Provided On 600Mm X 1200Mm Hanging Configuration, The System Shall Include Aluminum ( Approx. 50 Mm Wide ) Extrusions, Aluminum Extruded Cross Connector With Hammer Head Bolts And Nuts, M8 Bolt And Matching Square Hanger And Other Standard Accessories. The Grid Should Be Suspended From The Parent Building Roof With Adequate Size Fasteners Etc. For Ensuring Structural Stability Of The Ceiling. Blank Ceiling Panels:50Mm Thick Heavy Duty Walkable Al. Honeycomb Ceiling Blank Panel Of Dimension 1200 Mm X 600Mm X 45 Mm / 50 Mm Thick, Using 45 / 50Mm Thick Aluminum Honeycomb Core Laminated With 0.8 Mm Thick Aluminum Skin On Both Sides, Static Dissipative Finished Of Designer White Shade All Complete. , Ii ) Progressive Type Ceiling For Class 1000 Progressive Type Double Skin Modular 75 Mm Thick Ceiling Wall Panel Made Of 0.8 Mm Thick Powder Coated Sheets On Both Sides With Puf As Infill Of Density 40 ± 2 Kg / M3, Gi Profiles For Reinforcement Along The Periphery With Bottom Aluminium Track, And Necessary Arrangements, All Joints Shall Be Sealed With Cleanroom Compatible Neutral Grade Silicon Sealant. All The Cut-Outs Should Be Covered With Suitable Channels. , D ) Coving: Coving Radius 50 Mm, Moc: Aluminiumcoving Shall Be Installed At :1 ) Wall To Wall 2 ) Wall To Ceiling 3 ) Wall To Flooring , E ) Coving 3D Inner Corner Pieces , F ) Outer Coving , G ) 2D Outer Coving Corner Pieces , H ) Wall Panel Cutouts : All The Necessary Cutouts Made On Wall Panels And Ceiling Will Be Flashed With Gi / Ms Powder Coated C-Channels , I ) Suspended Ceiling Support And Wall Panel Accessories : All The Suspended Ceiling Panels Will Be Supported With 10 / 8 Mm Threaded Rod And Turnbuckle For Easy Level Adjustment At Suitable Locations. Ancillaries Like C-Channel, L-Angles, Required For The Installation Ofm2 Wall & Ceiling Panels , J ) Window Modules Viewing Panels Shall Be Of Double Glazed 5Mm Thick Clear Toughened Glass, Finished With 20Mm Wide Ceramic Borderdimensions: 900X900 In Mm , K ) Cleanroom Doors: The Cleanroom Wall Systems Shall Include All Doors Complete With All Associated Hardware. The Cleanroomdoors Shall Be Of Gi / Ms Powder Coated Construction Of Approximate Size , Flush Configuration, Swing Type, Double Skin. Door Frame Powder Coat Color Must Match With Clean Room Wall System, With Door Closer, Handles, Lock Sets With Option Of One Or Both Side Access, View Glaze Shall Be Of Double Glazed 6Mm Clear Toughened. I ) Cleanroom Single Door-900X2100 In Mm , Ii ) Cleanroom Singleemergency Door-900X2100 In Mm , Iii ) Cleanroom Double Door -1400X2100 In Mm , L ) Fan Filter Modules And Hoodedhepa Filter Modules I ) Hooded Hepa Filter Modules For Class 1000 Hepa Filter Modules: The Cleanroom Ceiling System Shall Include Hepa Filter Ceiling Modules As Indicated On The Drawing. *The Filters Will Be Used As Terminal Air Distribution Device. The Air Supply Plenum Shall Be Connected Directly To A Connecting Collar On The Filter Top With Individual Damper In The Plenum And Flexible Ducts. * The Filters Shall Have H14 Class Filters As Per En1822 With An Efficiency Of 99.95%*The Design Air Velocity Through Filter Shall Be 0.45M / S With Ipd Of 130±5% Pa Or Better.*The Frame Of The Filter Shall Be Of Extruded Anodized Aluminium Construction.*The Filter Media Shall Be Glass Fibre With Hot Melt Separator. *The Filter Shall Have Expanded Sheet Metal Face Guard. The Face Guard Shall Be Powder Coated In Off-White Colour.* The Filter Shall Be Having Endless Polyurethane D-Profile, Liquid Pour To Solid In Extrusion Profile Seal At The Outlet. *All The Filters Shall Be Individually Tested According To En1822 And Computerized Scan Test Report Should Accompany Each Filter.*The Filter Shall Be Held In Place Utilizing ‘Hold Down’ Devices With The Ceiling Grid Using Channel On The Filter Top And T-Bolts In The Ceiling Grid Pressing The Filter Against Ceiling Grid. *All Filter Modules Shall Be Complete With Air Inlet Collar Of 12” Diameter ( Approx. ) . *Top Sheet Should Be Of G.I. / Aluminium Single Piece Drawn With Seamless Neck. In Case, Neck Is Not Seamless, Neck Joint To The Top Sheet Be A Proper Leak Proof Joint And With The Capability Of Supporting A Person Standing On The Top Surface. *Filter Media Shall Be Bonded To Extruded Aluminium Cell Sides.Dimensions :1210 Lx 600 D X 60 Mm Hepa Filter Are Rated 99.97% Efficiency In Removing 0.3? Or Larger Particles. Leak Free In Accordance With Latest I.E.S Recommended Particle.The Filter Media Is Micro Glass Fibre With Poly-String Separator, Sealed To Casing. The Filter Guard Is Provided With Diamond Pattern Expanded Sheet For Protection. , Ii ) Fan Filter Modules With Ulpa Filters For Class 100 : The Fan Filter Units Ffu’S Are Self-Powered Grid Module With Modular Design, To Fitting In Standard T Grid Ceiling. Total Height Is 320Mm. The Fan Filter Module Is U.L Listed And Ce Certified. Ffu Speed Can Vary From 0.2 To .5M / S And Air Flow Rate Vary From 460-760 Cfm. The Sound Level Will Be 55Db’S When Measured From 760Mm Below From Filter Face. The Vibration Level Is 0.9Mils. The Fan Motor Drive Will Be Direct Drive, Forward Curve Centrifugal Type With Sealed Bearing. The Motor Will Have Permanent Split Capacitor Type, Rated For Continuous Operation With Thermal Overload Protection With Two Speed Switch. The Power Requirement Is 230V, 50Hz Single Phase With Maximum Current Of 1.9A With 280Watts Power Input. The Fan / Motor Assembly Is Capable Of Delivering Air At Filter Pressure Of 9Mm To 23Mm Final State. These Ffm Will Have A Speed Controller For Increasing The Speed Of The Motor / Blower From Low, Medium And High. Dimensions :1220 Lx 610 D X 350 Mm H Ffu Material Of Construction : Al Zinc Alloy Hepa Filters Are Rated 99.997% Efficiency In Removing 0.12? Or Larger Particles. Leak Free In Accordance With Latest I.E.S Recommended Particle.The Filter Media Is Micro Glass Fibre With Poly-String Separator, Sealed To Casing. The Filter Guard Is Provided With Diamond Pattern Expanded Sheet For Protection. Dimensions :1210 Lx 600 D X 60 Mm H , M ) Return Air Grille With Collar Damper The Linear Diffusers / Grilles Shall Be Fabricated From Aluminum Extruded Sections. The Diffusion Blades Shall Be Extruded, Flush Mounted Type With Single Or Double Direction Air Flow. The Frame Shall Be Of Aluminum Extruded Section And Shall Hold The Louvers Tightly In Fixed Position. The Dampers As Described Under Grilles Shall Be Provided Wherever Specified. Return Air Grills With Damper At Room Side 800X400. , N ) Antistatic Pvc Flooring I ) The Cleanroom Flooring Shall Be Esd - Pvc 2Mm Thick And The Electro Static Dissipative Will Be Homogeneous Constructed Product Sliced From A Pressed Vinyl Block To Assure A Highly Flexible Tile Of Dense Construction, Dimensionally Stable, Extremely Hard Wearing, With A Completely Non-Directional Pattern. , Ii ) Esd Flooring Includes, Dedicated Earth Pit And Interconnecting Copper Strip 30X5 Mm Thick- 48 Rmt , O ) Cleanroom Lighting I ) Class 100 Cleanroom Lightscleanroom Teardrop Light Fittings For Iso 5 ( Class 100 ) And Surface Mounted Fittings To Be Provided Throughout The Facility To Achieve The 400-450 Lux Lighting Levels. The Teardrop & Surface Mounted Light Fittings Shall Comprise Of A Powder Coated Extruded Aluminum Body And Clear Acrylic Diffusers. Uv Filtration Film Having 350-400 Nm Thickness To Be Applied On Lights Or Uv Tube Sleeves Shall Be Used , Ii ) Class 1000 Cleanroom Lights: Supply And Installation Of Cleanroom Compatible Led Lights. The Envisaged Lighting Level In Clean Rooms Is 500 Lux, At 90 Cm Above The Floor. Lights Must Be Openable Towards Inside The Room. Dimensions: 600X600 Mm Power: 42 W , P ) Air Showersupply Of Ss304 Single Entry Class 10, 000 Airshower 1500 Lx 1500 D X 2300 H In Mm* Dimensions:1500 Lx 1500 D X 2300 H In Mm* Material Of Construction: Ss304 1.6 Mm Thick* Class 100 Compatible* Two Stage Filtration Eu6-Prefilter ( 95% Down To 5 Micron ) For Return Air & Fresh Air Intake* Doors: Ss304, 1, 6 Mm Thick Doors With Double Walled Flush Glass View Panels & Door Closer* Statically & Dynamically Balanced Motor- Blowers With Suspension Arrangement To Reduce Noise Level For Suction And Booster* Differential Pressure Gauge: 1 No. * On / Off Switches* Pao Test Port* Door Interlock Systems – To Ensure That Both The Doors Cannot Open At The Same Time & To Ensure That Both The Doors Will Be Locked During The Time Air Flow Is On.* Timer For Setting Air Shower Operation Time ( Settable For 30 Seconds To 5 Minutes ) * Emergency Stop Button* Straight Entry – Straight Exit / 90° L Type Door Opening * Automatic As Well As Manual Working. , Q ) Static Pass Box Dimensions 600X600x600 In Mmmoc: Ss304 , R ) Sterile Garment Storage Cabinet Supply And Installation Of Ss304, 1.6Mm Thicksterile Garment Storage Cabinet 1200X600x2100 In Mm , B ) Cleanroom Hvac A ) Air Handling Unit I ) Class -100-Ahu- Ahushall Be Of Double Skin, With 45+5 Mm Thick Puf Insulation Sand-Witched Panel, 0.8 Mm Thick Percolated Gss Outer Skin And 0.8 Mm Thick Plain Gi Sheet Inside. The Density Of Puf Insulation Shall Be Minimum 38 Kg / M3.The Casing Shall Incorporate Thermal Break Profile Aluminium And All Other Necessary Design Features To Ensure That Condensate Does Not Occur During All Seasons.Supply Air:4.853 M3 / S, Return Air:4.1 M3 / S , Fresh Air:0.735 M3 / Stotal Fan Static:150 Mm Wg, Cooling Coil Suitable For Chilled Water / Refrigerant Capacity:40 Tr, Heating Coil Capacity:76 Kw , Ii ) Class -1000-Ahu- Ahushall Be Of Double Skin, With 45+5 Mm Thick Puf Insulation Sand-Witched Panel, 0.8 Mm Thick Percolated Gss Outer Skin And 0.8 Mm Thick Plain Gi Sheet Inside. The Density Of Puf Insulation Shall Be Minimum 38 Kg / M3.The Casing Shall Incorporate Thermal Break Profile Aluminium And All Other Necessary Design Features To Ensure That Condensate Does Not Occur During All Seasons. Supply Air:4.382 M3 / S, Return Air:2.733 M3 / S , Fresh Air:1.649 M3 / Stotal Fan Static:150 Mm Wg, Cooling Coil Suitable For Chilled Water / Refrigerant Capacity:40 Tr, Heating Coil Capacity:57 Kw , B ) Chiller Unit ( 2W+1 S ) Supplying, Installing, Testing And Commissioning Of Ahri Certifiedair Cooled Scroll Water Chilling Units Of 40 Tr Capacity ( Actual ) Complete With Twin Screw Design Compressor With Star-Delta, Squirrel Cage Induction Motor, Starter Panel Machine Mounted, Water Cooled Condenser, Insulated Chiller, Flow Switch At Chiller And Condenser, Neoprene Pads, Integral Refrigerant Piping And Wiring, Bms Interface Unit Modbus, Counter Flanges Along With Flanged Connection For Condenser And Cooler Water In / Out Connections, Complete Charge Of Refrigerant And Oil, Accessories As Required And Called For, Automatic And Safety Controls Mounted In Central Micro-Processor Based Console Panel And All Mounted On A Steel Frame Complete As Per Specifications. Motor Shall Be Suitable For 415±10% 50 Cycles. 3Phase Ac Supply And Motor Cable Terminal Box Shall Be Suitable To Connect Copper Cabling. Refrigerant Used Shall Be Ozone Friendly Hfc134a / R410a As Detailed In Specifications. First Chiller Shall Be Factory Tested At Design Conditions At 100%, 75%, 50% And 25% Load. Cooling Capacity: 40 Trwater Flow-900 Lpmlpmsupply Water Temp. In Deg C- 5-7 Deg C Return Water Temp In Deg C-12 Deg C , C ) Chilled Water Pumps For Chillers ( 1 W+1S ) I ) Chilled Water Pumps Horizontal & Centrifugal Type Pumps. Supplying , Installation, Testing And Commissioning Of The Pumps Shall Be Horizontal, Close Coupled , Single Stage , Centrifugal , End Suction With Backpull Out Design. Hence , The Rotating Unit Can Be Removed And Serviced Without Disconnecting The Suction And Discharge Piping. The Pump Shall Be Balanced Statically And Dynamically. The Pump Are At Constant Speed And Suitable For Vfd Drive. The Noise Level Shall Not Exceed 75 Dba At 1M From The Source.The Pumps Shall Be Bms Compatible. Flow Rate:900 Lpm, Total Head: 30 M, Moc: Body : Ci, Impellor: Ss304 , Ii ) Chilled Water Piping With Al. Cladding Insulation: Chilled Water Piping With Al Claddingshall Be Installed For: Ahuand Pumps. Moc Of Pipe Shall Be Sch10 Ss304 With All Accessories , D ) Gi Ducting Supply, Installation, Testing & Commissioning Of Pre-Fabricated Gi Sheet Metal Ducting ( Prefabricating Ducting Means Duct Fabrication On Cnc Machines ) Complete With Gi / Ms Supports ( Complete Supporting Structure To Install Ducts At Site ) With Fully Threaded Gi Rods, Gi Nuts And Bolts ( With Check Nuts Wherever Applicable ) , Vanes, Splitters, Thermal Isolation Blocks, Etc. As Per Drawings And Smacna Standards For 4 Inch And 2 Inch Pressure Class. Ducting Will Have Ductmate Flanges With Food Grade Rubber Gasket Between Theflanges. All Duct Supports Shall Have Minimum 3 Mm Thk. Insulated Tape Between Support And Duct. All Ducting Seam To Be Sealed With Rtv Sealant. The Zinc Coatingthickness Should Not Be Less Than 120 Grams / Sq, Mtr ( Gsm ) .All Duct Joints Shall Be Inspected For Leakage. I ) 24G , Ii ) Ms Supporting System , E ) Insulation Supply, Installation Ofnitrile Rubber Insulation With One Side Aluminum Faced. The Insulation Material Shall Be Fm Approved. The Insulation Shall Have Fire Performance Such That It Passes Class ‘O’ As Per Bs 476 Part 6 For Fire Propagation And Class 1 As Per Bs 476 Part 7 For Surface Spread Of Flame. All Insulation Joints ( Including Flange Joints ) To Be Sealed With 3 Width Self Adhesive Tape. I ) 19Mm Thick Insulation , Ii ) 16Mm Thick Insulation , F ) Dampers Manual Low Leakage Volume Control Damperof Class 4 As Per Bs En 1751 ( Permissible Leakage Allowed -6.2 L / S / Sq M, Test Certificate Required ) And Shall Be Made Out Of 18G Gi, Opposed Type Multi Aerofoil Shape Blade With Handle And Wing Nut, Clearly Marked With Open / Close, Percentage Open, Locking In Position And Sealing Arrangement For Branches. The Dampers Should Be Suitable For Manual & Motorized Operation And Shall Have The Plain & Rigid Base Plate To Install Actuator. Damper Shaft Rod Shall Be Square. I ) Gi Round Damper 250Mm Dia 18 G , Ii ) Flexible Insulated Duct 200 Mm Dia , G ) Flexible Canvas Connection Supply Of 150 Mm Deep Antivibration Flexible Joints Made Out Of Imported Fire Resistance Flexible Double Canvas Sleeve With Extruded Aluminium Frame / Flanges On Both Sides , C ) Cleanroom And Hvac Electrical A ) Hvac Electrical Dbsupply, Installation, Testing And Commissioning Of Floor Mounted Type Vfd Electrical Control Panel And Provision Formicroprocessor Controller With Hmi ( Refer To The I / O Points Mentioned In The Technical Specifications Document Under Section 4.3: Plc Panel With Hmi ) Provision For :Safety Interlock I ) Ahu Blower-Vfd-6 Kw, 3 Ph , Ii ) Chiller Unit-41 Kw, 3 Ph-Contactor , Iii ) Heater- Ssr-60 & 80 Kw 3 Ph , Iv ) Pumps-8 Kw, 3 Ph- Contactor With Star Delta Starter , V ) Exhaust Blower-8 Kw 3 Ph, -Contactor With Star Delta Starter , Vi ) Process Cooling Chiller-8 Kw, 3Phcontactor , Vii ) Compressed Air Plant -8 Kw, 3 Ph Contactor , Viii ) Di Water Plant- 3 Kw , 3 Ph Contactor , Interlocks I ) Flow Switch , Ii ) Ahu Door Interlock , Iii ) Chiller-Pump Interlock , Iv ) Smoke And Fire , V ) Thermal Interlock , Vi ) Access Control Emergency Interlock , B ) Cleanroom Electrical Sub Db - Ups Db And Raw Power Db Supply, Installation, Testing And Commissioning Of Wall Mounted / Floor Mounted Type Distribution Board. Provision At Db: I ) Cleanroom Sub Db - 2 Nos ( 1 Ups, 1 Raw Power ) , Ii ) Cleanroom Lighting ( 40W ) - 1 Ph , Iii ) Cleanroom Power Points ( 5 / 15A ) , Iv ) Fan Filter Units ( 2.5 A ) - 1 Ph , V ) Air Shower ( 1.5Kw ) - 3 Ph , Vi ) Sterile Garment Cabinet ( 6 A ) - 1 Ph , Vii ) Static Pass Box ( 6A ) - 1 Ph , Viii ) Access Control System ( 6A ) -1Ph , Ix ) Cctv - 1Ph , X ) Clear Room Equipments: 3Ph 32 A , Xi ) Cleanroom Power Points:1Ph 5 / 15 A Power Points , C ) Electrical Cabling And Accessories Hvac Cabling: Hvac Cabling Shall Be Laid In Metal Trunking ( Electrical Incoming Power To Hvac Panel, Sub Db Will Be Provided By Iitm ) I ) Cabling For Ahu Blower-6Kw- 2Nos.-4 Mm2, 4 Core Armored Cable , Ii ) Cabling For Ahu Blower Interlock And Emergency Light- 2Nos.- 2.5Mm 2, 3 Core Cable , Iii ) Cabling For Modulating Valve- 2Nos.- 1.5Mm 2 Shielded 3 Core Cable , Iv ) Cabling For Heaters-3 Ph , 60 Kw & 80 Kw 2Nos.6Mm 2, 3 Corearmored Cable , V ) Cabling For Chiller- 41 Kw-3Nos.- 25Mm2, 5 Core Armored Cable , Vi ) Cabling For Pumps- 8 Kw-2 Nos.-4 Mm2, 4 Core Armored Cable , Vii ) Cabling For Process Cooling Chiller- 8 Kw-1 Nos.-4 Mm2, 4 Core Armored Cable , Viii ) Cabling For Compressed Air Plant- 8 Kw-1 Nos.-4 Mm2, 4 Core Armored Cable , Ix ) Cabling For Exhaust Blowers- 8 Kw-2 Nos.-4 Mm2, 4 Core Armored Cable , X ) Cabling For Di Water Plant- 3 Kw-1 Nos.-2.5 Mm2, 4 Core Armored Cable , Xi ) Cabling For - Flow Sensor- 2 Nos.1.5Mm2 Shielded 3 Core Cable , Xii ) Cabling For - Room Temp And Rh- 2 Nos.1.5Mm2 Shielded 3 Core Cable , Xiii ) Cabling For - Thermal Sensor-2 Nos.-1.5Mm2 Shielded 3 Core Cable , D ) Cabling For Cleanroom Equipments Cabling For Cleanroom Equipments Shall Be Layed Through Pvc Dado I ) Cabling For Cleanroom Lights-30 Nos- 2.5Mm 2, 3 Core Cable , Ii ) Cabling For Fan Filter Units-16 Nos.- 1.5Mm 2, 3 Core Cable , Iii ) Cabling For1ph Power Points-30 Nos.-2.5Mm 2, 3 Core Cable , Iv ) Cabling For 3Ph, 32 A, 5 Wire , Power Points - 10 Nos- 4Mm2, 5 Core Cable , V ) Cabling For Air Shower- 1 Nos-2.5Mm 2, 5 Core Cable , Vi ) Cabling For Garment Cubicle- 1 Nos, .- 2.5Mm 2 , 3 Core Cable , Vii ) Cabling For Access Control System-2 Nos.- 1.5Mm 2, 3 Core Cable , Viii ) Cabling For Cctv- 11 Nos-Cat 6 Cable , Ix ) Earthpits , D ) Process Utilities A ) Gas Lines For N2, Ar And O2supply And Installation Ofuhp Gas Lines Double Cylinderauto Changeover Over Panel For N2, Ar & O2 I ) Double Cylinder Auto Changeover Panel For N2- 1 Nos. , Ii ) Single Cylinder Auto Changeover Panel For Ar- 1 Nos. , Iii ) Single Cylinder Auto Changeover Panel For O2- 1 Nos. , Iv ) 1 / 4 Ss316 L Ep Pipes , V ) Tap Off Points With Diaphragm Valve, Regulator And Gauge , Vi ) Supporting System And Clamps , Vii ) Cylinder Mounting Accessories , B ) Compressed Air ( Cda ) System I ) Supply Of Compressor Supply Of Oil Free And Moisture Free Scroll Compressor 9 Cfm Capacity, 10 Bar Pressure Rating , With 150 L Storagetank , Ii ) Supply And Installation Of Compressed Air Line: A ) Moc: Ss316l3 / 4 -50 Rmt , B ) Tap Off Points: Tap Off Points With Isolation Valve And Regulator , C ) Supply & Installation Of Process Cooling Water System I ) System Must Have Working And Stand By Pumps Of 50-60 Lpm At 17-19 Deg C At 4-5 Bar Pressure, Storage Tank Of 400 L, All Ss304interconnecting Pipes And Valves & Control Panel, Moc: Moc Of The System Ss304 , Ii ) Supply & Installation Of Process Cooling Water Distribution A ) Moc Of Distribution Lines: 1 Upvc Sch 80 , B ) No. Of Tap Off Points ( Tap Off Points Should Have Ball Valve, Gauge, Flow Meter, Prv ) , D ) Utility Drain Line I ) Utility Drain Line Shall Be Pp Sch 80 Dn 50Mm , Ii ) Tap Off Points , E ) Polypropylene Wet Chemical Bench Polypropylene Wet Chemical Bench-1800 Wx 950 D X 2300 H Mmmoc: Polypropylene Fire Retardant Utilities:N2, Di Water , Ro Water Connection, Drain, Power Points5 / 15A- 4 Nos, Lights- 2 Nos, Storage Trolley- 2 Nos. , F ) Scrubber And Exhaust Ducting Wet Scrubber I ) Pp+Frp Packed Bed Type Wet Scrubber For 3500 Cfm Capacity , Ii ) Pp+Frp 3+2 Mm Thick Ducting 300Mm Dia. , Iii ) Ppfrp Blower 2500 Cfm Capacity @ 350 Mm Total Static , Iv ) Tap Off Points With Vcd Dia. 200 Mm , G ) Fume Hood For Solvents Moc: Polypropylene Fire Retardant Dimensions: 1200 W X950 D X2300 H In Mmutilities:N2, Di Water , Ro Water Connection, Drain, Power Points5 / 15A- 4 Nos, Uv-Lights- 2 Nos, Storage Trolley- 2 Nos. , H ) Blower And Exhaust Ducting Blower Moc: Ss304 I ) Blower Capacity: 1000 Cfm @ 75 Mm Total Static , Ii ) Duct Moc: Ss304 200Mm Dia With All Accessories-25Rmt , Iii ) Bibo Box For Activated Carbon Filter , I ) Di Water Plant A De-Ionized Water System Consisting Of A Generation And Storage System For Generating And Storing Type-I ( Resistivity = 18 M?-Cm ) And Type-Ii Water ( Resistivity = 1 M?-Cm ) Should Be Provided. In Addition To The Resistivity Metrics, Plant Shall Be Recirculatory Type And Pressure Depended Type. Di / Type I Water Flow Rate:1-2 Lpm@ 1.5-2 Bar Ro / Type Ii Water Flow Rate:2 Lpm @ 1.5-2 Bar , J ) Di Water Pipingdi Water Piping Moc: Pp Pp Dn 25Mm Pipe With All Accessories- 70 Rmttap Off Points- 3 Nos.Tap Off Must Have Isolation Valve- 3 Nos. , E ) Spin Coater Programmable Spin Coater • Bowl-Shaped Process Chamber Which Can Hold Size 6 ( ~150 Mm ) Diameter Wafers Or 5 ( ~125 Mm ) Square Substrates • Ac Brushless Motor Featuring Bi-Directional Rotation / Agitation, High Acceleration, And A Wide Speed Range • Digital Process Controller For Easy Programming • Speed : 1-12, 000 Rpm • Accuracy <+-0.5% Of Full Speed • Time: 1 Second To 99 Minutes 59.9 Seconds In 0.1 Second Increments • Programs: Twenty Multi-Step Programs Or Manual Mode • Real Time Display Of Rpm, Time And Program Stamps • Input And Control Through Soft Touch Keypad • Acceleration: Up To 13K Rpm / Sec With Standard Chuck ( Programmable In 1 Rpm Increments ) • Pc Interface Software To Be Included • Fluid-Control Lid Directs Materials Towards Rear Drain — No Drips Should Be Encountered When Opening Chamber • Chemically-Resistant Lid With Ø3 / 4; ( Ø19 Mm ) Center Opening • Npp Vacuum Chuck For Ø50 Mm Through Ø150 Mm Substrates • Npp Fragment Chuck Adapter — Fits Over Above Chuck For Holding 10 Mm Through ~50 Mm Pieces Ø1.5; ( Ø38 Mm ) Npp Drain Port And Nitrogen Purge • Polypropylene Drain Container To Store Exhausted Drain Reservoir • With Necessary Interlock, Latch And Lock For Safety Of The Door • With Oil-Less Vacuum Pump ( 220 Vac, 50 / 60 Hz ) And Inlet Port , F ) Life Safety And Security System A ) Cctv - Cameras , B ) Access Control System For 1 Door , C ) Door Interlock System For Air Lock Room , D ) Smoke And Fire Detection System , E ) Local Area Network , F ) Telephone , G ) Local Fire Extinguishers : Suitable For A, B, C Fire Classifications 5 Kg Capacity Suitable For Cleanroom Application , G ) Cleanroom Furniture I ) Ss316l Cleanroom Cross Over Bench 2100X400x550mm , Ii ) Ss316l Working Table 1500X900x750mm With 2 Power Points , Iii ) Ss316l Tables With Under Table, Table Dimensions 1200X750x750, Under Tablecubicles 500X700x700, 2 Drawers And 1 Door , Iv ) Class 100 Compatible Cleanroom Chairs , V ) Class 100 Compatible Cleanroom Stools , Vi ) Polypropylene Chemical Storage Cabinet 900 W X550 Dx2100 H In Mm , Vii ) Ss316l Cleanroom Bins-Dia 350X650 H In Mm , H ) Room Differential Pressure Gauges , I ) Temp And Rh Indicator , J ) Engineering, Design And Drawings , K ) Documentation , L ) Commissioning And Validation

Refer document

INR 600000.0 /-

Refer document

Name of Work: DESIGN, SUPPLY, INSTALLATION AND COMMISSIONING OF A CLEANROOM:CLASS - 1000 (ISO-6) AND CLASS-100 (ISO-5)

Sl. No.	Item Description
1	A) Cleanroom Construction 1.0) Wall paneling and Ceiling a) Progressive type Double skin modular 100 mm thick Solid wall panel made of 0.8 mm thick Powder coated sheets on both sides with PUF as infill of density 40 ± 2 kg /m3, GI Profiles for reinforcement along the periphery with bottom track, and necessary arrangements, All Joints shall be sealed with cleanroom compatible Neutral Grade Silicon Sealant. All the cut-outs should be covered with suitable channels.
2	b) Progressive type Double skin modular 100 mm thick wall panel with inbuilt riser for return air made of 0.8 mm thick Powder coated sheets on both sides with PUF as infill of density 40 ± 2 kg /m3, GI Profiles for reinforcement along the periphery with bottom track, and necessary arrangements, All Joints shall be sealed with cleanroom compatible Neutral Grade Silicon Sealant. All the cut-outs should be covered with suitable channels.
3	c) Ceiling Wall panels i) Grid Type Ceiling system for Class 100The Cleanroom ceiling shall be formed from a HEAVY DUTY ALUMINIUM WALKABLE extruded T-Grid ceiling systems for all areas. Ceiling grid colour should match wall panel colour (Designer white shade). The ceiling grid shall be heavy duty walkable inverted T-grid ceiling system of approx.. 50 mm Twidth (gasket type ceiling ) to be provided on 600mm X 1200mm hanging configuration, the system shall include aluminum (approx. 50 mm wide) extrusions, aluminum extruded cross connector with hammer head bolts and nuts, M8 bolt and matching square hanger and other standard accessories. The grid should be suspended from the parent building roof with adequate size fasteners etc. for ensuring structural stability of the ceiling. Blank Ceiling Panels:50mm thick HEAVY DUTY WALKABLE Al. Honeycomb Ceiling Blank Panel of dimension 1200 mm x 600mm x 45 mm/50 mm thick, using 45/50mm thick aluminum honeycomb core laminated with 0.8 mm thick Aluminum skin on both sides, static dissipative finished of designer white shade all complete.
4	ii) Progressive Type Ceiling for Class 1000 Progressive type Double skin modular 75 mm thick Ceiling wall panel made of 0.8 mm thick Powder coated sheets on both sides with PUF as infill of density 40 ± 2 kg /m3, GI Profiles for reinforcement along the periphery with bottom Aluminium track, and necessary arrangements, All Joints shall be sealed with cleanroom compatible Neutral Grade Silicon Sealant. All the cut-outs should be covered with suitable channels.
5	d) Coving: Coving radius 50 mm, MOC: AluminiumCoving shall be installed at :1) Wall to wall 2) Wall to Ceiling 3) Wall to flooring
6	e) Coving 3D inner corner pieces
7	f) Outer Coving
8	g) 2D Outer Coving corner pieces
9	h) Wall panel Cutouts : All the necessary cutouts made on wall panels and ceiling will be flashed with GI/MS powder coated C-Channels
10	i) Suspended Ceiling Support and Wall Panel Accessories : All the suspended ceiling panels will be supported with 10/8 mm threaded rod and turnbuckle for easy level adjustment at suitable locations. Ancillaries like C-channel, L-angles,required for the installation ofm2 wall & ceiling panels
11	j) Window Modules Viewing panels shall be of Double glazed 5mm thick clear toughened glass, finished with 20mm wide ceramic borderDimensions: 900x900 in mm
12	k) Cleanroom Doors: The Cleanroom wall systems shall include all doors complete with all associated hardware. The Cleanroomdoors shall be of GI/MS Powder coated construction of approximate size , flush configuration, swing type, double skin. Door frame powder coat color must match with clean room wall system, with door closer, handles, lock sets with option of one or both side access, view glaze shall be of double glazed 6mm clear toughened. i) Cleanroom Single Door-900x2100 in mm
13	ii) Cleanroom SingleEmergency Door-900x2100 in mm
14	iii) Cleanroom Double Door -1400x2100 in mm
15	l) Fan Filter Modules and HoodedHEPA Filter Modules i) Hooded HEPA Filter Modules for Class 1000 HEPA Filter Modules: The Cleanroom ceiling system shall include HEPA filter ceiling modules as indicated on the drawing. *The filters will be used as terminal air distribution device. The air supply plenum shall be connected directly to a connecting collar on the filter top with individual damper in the plenum and flexible ducts. * The filters shall have H14 class filters as per EN1822 with an efficiency of 99.95%*The design Air velocity through filter shall be 0.45m/s with IPD of 130±5% Pa or better.*The frame of the filter shall be of Extruded Anodized Aluminium construction.*The filter media shall be Glass Fibre with hot melt separator. *The filter shall have expanded sheet metal face guard. The face guard shall be powder coated in off-white colour.* The filter shall be having endless polyurethane D-profile, Liquid pour to solid in extrusion profile seal at the outlet. *All the filters shall be individually tested according to EN1822 and computerized scan test report should accompany each filter.*The filter shall be held in place utilizing ‘hold down’ devices with the Ceiling grid using channel on the filter top and T-bolts in the ceiling grid pressing the filter against ceiling grid. *All filter modules shall be complete with air inlet collar of 12” diameter (approx.). *Top sheet should be of G.I./Aluminium single piece drawn with seamless neck. In case, neck is not seamless, neck joint to the top sheet be a proper leak proof joint and with the capability of supporting a person standing on the top surface. *Filter media shall be bonded to extruded aluminium cell sides.Dimensions :1210 Lx 600 D x 60 mm HEPA filter are rated 99.97% efficiency in removing 0.3µ or larger particles. Leak free in accordance with latest I.E.S recommended particle.The filter media is micro glass fibre with poly-string separator, sealed to casing. The filter guard is provided with diamond pattern expanded sheet for protection.
16	ii) Fan Filter Modules with ULPA Filters for Class 100 : The fan filter units FFU’s are self-powered grid module with modular design, to fitting in standard T grid ceiling. Total height is 320mm. The Fan Filter Module is U.L listed and CE certified. FFU speed can vary from 0.2 to .5m/s and air flow rate vary from 460-760 CFM. The sound level will be 55dB’s when measured from 760mm below from filter face. The vibration level is 0.9mils. The Fan motor drive will be direct drive, forward curve centrifugal type with sealed bearing. The motor will have permanent split capacitor type, rated for continuous operation with thermal overload protection with two speed switch. The power requirement is 230V, 50Hz single phase with maximum current of 1.9A with 280watts power input. The fan/motor assembly is capable of delivering air at filter pressure of 9mm to 23mm final state. These FFM will have a speed controller for increasing the speed of the motor/blower from low, medium and high. Dimensions :1220 Lx 610 D x 350 mm H FFU Material of construction : Al Zinc Alloy HEPA filters are rated 99.997% efficiency in removing 0.12µ or larger particles. Leak free in accordance with latest I.E.S recommended particle.The filter media is micro glass fibre with poly-string separator, sealed to casing. The filter guard is provided with diamond pattern expanded sheet for protection. Dimensions :1210 Lx 600 D x 60 mm H
17	m) Return Air Grille with Collar Damper The linear diffusers/grilles shall be fabricated from Aluminum extruded sections. The diffusion blades shall be extruded, flush mounted type with single or double direction air flow. The frame shall be of aluminum extruded section and shall hold the louvers tightly in fixed position. The dampers as described under grilles shall be provided wherever specified. Return air grills with damper at room side 800x400.
18	n) Antistatic PVC Flooring i) The cleanroom flooring shall be ESD - PVC 2mm thick and the electro static dissipative will be homogeneous constructed product sliced from a pressed vinyl block to assure a highly flexible tile of dense construction, dimensionally stable, extremely hard wearing, with a completely non-directional pattern.
19	ii) ESD Flooring includes, dedicated earth pit and Interconnecting Copper strip 30x5 mm thick- 48 Rmt
20	o) Cleanroom Lighting i) Class 100 Cleanroom LightsCleanroom teardrop light fittings for ISO 5 (class 100) and surface mounted fittings to be provided throughout the facility to achieve the 400-450 Lux lighting levels. The teardrop & surface mounted light fittings shall comprise of a powder coated extruded aluminum body and clear acrylic diffusers. UV filtration film having 350-400 nm thickness to be applied on lights or UV Tube sleeves shall be used
21	ii) Class 1000 Cleanroom Lights: Supply and Installation of Cleanroom compatible LED lights. The envisaged Lighting level in clean rooms is 500 Lux, at 90 cm above the floor. Lights must be openable towards inside the room. Dimensions: 600x600 mm Power: 42 W
22	p) Air ShowerSupply of SS304 single entry Class 10,000 airshower 1500 Lx 1500 D x 2300 H in mm* Dimensions:1500 Lx 1500 D x 2300 H in mm* Material of Construction: SS304 1.6 mm thick* Class 100 Compatible* Two Stage filtration EU6-Prefilter (95% down to 5 micron) for return air & fresh air intake* Doors: SS304, 1,6 mm thick doors with double walled flush glass view panels & door closer* Statically & Dynamically balanced Motor- Blowers with suspension arrangement to reduce noise level for suction and booster* Differential Pressure Gauge: 1 No. * ON/OFF Switches* PAO Test Port* Door Interlock Systems – to ensure that both the doors cannot open at the same time & to ensure that both the doors will be locked during the time air flow is on.* Timer for setting Air Shower operation time (settable for 30 seconds to 5 minutes)* Emergency STOP button* Straight Entry – Straight Exit / 90° L type Door Opening * Automatic as well as Manual Working.
23	q) Static Pass Box Dimensions 600x600x600 in mmMOC: SS304
24	r) Sterile Garment Storage Cabinet Supply and Installation of SS304, 1.6mm thickSterile Garment Storage Cabinet 1200x600x2100 in mm
25	B) Cleanroom HVAC a) Air Handling Unit i) Class -100-AHU- AHUshall be of double skin, with 45+5 mm thick PUF insulation sand-witched panel, 0.8 mm thick percolated GSS outer skin and 0.8 mm thick plain GI sheet inside. The density of PUF insulation shall be minimum 38 Kg/m3.The casing shall incorporate thermal break profile aluminium and all other necessary design features to ensure that condensate does not occur during all seasons.Supply Air:4.853 m3/s,Return Air:4.1 m3/s ,Fresh Air:0.735 m3/sTotal fan static:150 mm wg, Cooling Coil suitable for Chilled water/Refrigerant capacity:40 TR, Heating Coil Capacity:76 KW
26	ii) Class -1000-AHU- AHUshall be of double skin, with 45+5 mm thick PUF insulation sand-witched panel, 0.8 mm thick percolated GSS outer skin and 0.8 mm thick plain GI sheet inside. The density of PUF insulation shall be minimum 38 Kg/m3.The casing shall incorporate thermal break profile aluminium and all other necessary design features to ensure that condensate does not occur during all seasons. Supply Air:4.382 m3/s, Return Air:2.733 m3/s ,Fresh Air:1.649 m3/sTotal fan static:150 mm wg, Cooling Coil suitable for Chilled water/Refrigerant capacity:40 TR, Heating Coil Capacity:57 KW
27	b) Chiller Unit ( 2W+1 S)Supplying, installing, testing and commissioning of AHRI CertifiedAir Cooled SCROLL WATER CHILLING UNITS of 40 TR capacity(actual) complete with twin screw design compressor with star-delta, squirrel cage induction motor, starter panel machine mounted, water cooled condenser, insulated chiller, flow switch at chiller and condenser, neoprene pads, integral refrigerant piping and wiring, BMS interface unit Modbus, counter flanges along with flanged connection for condenser and cooler water in/out connections, complete charge of refrigerant and oil, accessories as required and called for, automatic and safety controls mounted in central micro-processor based console panel and all mounted on a steel frame complete as per specifications. Motor shall be suitable for 415±10% 50 cycles. 3phase AC supply and motor cable terminal box shall be suitable to connect copper Cabling. Refrigerant used shall be Ozone friendly HFC134a/R410a as detailed in specifications. First chiller shall be factory tested at design conditions at 100%, 75%, 50% and 25% load. Cooling Capacity: 40 TrWater flow-900 lpmLPMSupply water temp. in Deg C- 5-7 deg C Return Water Temp in Deg C-12 deg C
28	c) Chilled water pumps for Chillers(1 W+1S) i)Chilled water pumps horizontal & centrifugal type pumps. Supplying , installation, testing and commissioning of the pumps shall be horizontal, close coupled , single stage , centrifugal , end suction with backpull out design. Hence , the rotating unit can be removed and serviced without disconnecting the suction and discharge piping. The pump shall be balanced statically and dynamically. The pump are at constant speed and suitable for VFD drive. The noise level shall not exceed 75 dbA at 1m from the source.The Pumps shall be BMS compatible. Flow Rate:900 LPM, Total Head: 30 m, MOC: Body : CI, Impellor: SS304
29	ii) Chilled water Piping with Al. Cladding Insulation: Chilled water piping with Al Claddingshall be installed for: AHUand Pumps. MOC of Pipe Shall be SCH10 SS304 with all accessories
30	d) GI Ducting Supply, installation, testing & commissioning of pre-fabricated GI sheet metal ducting (Prefabricating Ducting means duct fabrication on CNC machines ) complete with GI / MS supports (complete supporting structure to install ducts at site) with fully threaded GI rods, GI nuts and bolts (With check nuts wherever applicable), vanes, splitters, thermal isolation blocks, etc. as per drawings and SMACNA standards for 4 inch and 2 inch pressure class. Ducting will have ductmate flanges with Food Grade Rubber Gasket between theflanges. All duct supports shall have minimum 3 mm thk. insulated tape between support and duct. All Ducting seam to be sealed with RTV Sealant. The zinc coatingthickness should not be less than 120 grams/sq,mtr (GSM).All duct joints shall be inspected for leakage. i)24G
31	ii)MS Supporting System
32	e) Insulation Supply, installation ofNitrile rubber Insulation with one side Aluminum faced. The Insulation Material shall be FM Approved. The insulation shall have fire performance such that it passes Class ‘O’ as per BS 476 Part 6 for Fire Propagation and Class 1 as per BS 476 Part 7 for surface spread of flame. All insulation joints (including Flange joints) to be sealed with 3" width Self Adhesive tape. i) 19mm thick Insulation
33	ii) 16mm thick Insulation
34	f)Dampers Manual low leakage volume control damperof Class 4 as per BS EN 1751 (permissible leakage allowed -6.2 l/s/sq m, test certificate required)and shall be made out of 18G GI, opposed type multi Aerofoil shape blade with handle and wing nut, clearly marked with open/close, percentage open, locking in position and sealing arrangement for branches. The dampers should be suitable for manual & motorized operation and shall have the plain & rigid base plate to install actuator. Damper shaft rod shall be square. i) GI Round damper 250mm dia 18 G
35	ii) Flexible insulated duct 200 mm dia
36	g) Flexible Canvas Connection Supply of 150 mm deep antivibration flexible joints made out of imported fire resistance flexible double canvas sleeve with extruded aluminium frame/ flanges on both sides
37	C) Cleanroom and HVAC Electrical a) HVAC Electrical DBSupply, Installation, Testing and commissioning of Floor mounted type VFD electrical control panel and provision forMicroprocessor controller with HMI (refer to the I/O points mentioned in the Technical Specifications document under section 4.3: "PLC panel with HMI") Provision for :Safety Interlock i) AHU Blower-VFD-6 Kw, 3 Ph
38	ii) Chiller unit-41 Kw, 3 Ph-Contactor
39	iii) Heater- SSR-60 & 80 Kw 3 Ph
40	iv) Pumps-8 Kw, 3 Ph- Contactor with Star Delta Starter
41	v) Exhaust Blower-8 Kw 3 Ph, -Contactor with Star Delta Starter
42	vi) Process Cooling Chiller-8 Kw, 3PhContactor
43	vii) Compressed Air Plant -8 Kw, 3 Ph Contactor
44	viii) DI Water Plant- 3 Kw , 3 Ph Contactor
45	Interlocks i) Flow Switch
46	ii) AHU Door interlock
47	iii) Chiller-Pump Interlock
48	iv) Smoke and Fire
49	v) Thermal Interlock
50	vi) Access control Emergency interlock
51	b) Cleanroom Electrical SUB DB - UPS DB and Raw Power DB Supply, Installation, Testing and commissioning of wall mounted/Floor mounted type Distribution board. Provision at DB: i) Cleanroom Sub DB - 2 nos (1 UPS, 1 Raw Power)
52	ii) Cleanroom Lighting(40W) - 1 Ph
53	iii) Cleanroom Power points(5/15A)
54	iv) Fan Filter Units( 2.5 A) - 1 Ph
55	v) Air Shower ( 1.5KW)- 3 Ph
56	vi) Sterile Garment Cabinet( 6 A) - 1 Ph
57	vii) Static Pass Box( 6A) - 1 Ph
58	viii) Access Control System(6A) -1Ph
59	ix) CCTV - 1Ph
60	x) Clear Room Equipments: 3ph 32 A
61	xi) Cleanroom Power Points:1Ph 5/15 A Power Points
62	C) Electrical cabling and Accessories HVAC Cabling: HVAC Cabling shall be laid in metal trunking (Electrical Incoming power to HVAC Panel, Sub DB will be provided by IITM) i) Cabling for AHU Blower-6KW- 2nos.-4 mm2, 4 Core Armored Cable
63	ii) Cabling for AHU Blower Interlock and Emergency Light- 2nos.- 2.5mm 2,3 Core Cable
64	iii) Cabling for modulating valve- 2nos.- 1.5mm 2 shielded 3 Core Cable
65	iv) Cabling for Heaters-3 Ph , 60 Kw & 80 Kw 2nos.6mm 2,3 CoreArmored cable
66	v) Cabling for Chiller- 41 Kw-3nos.- 25mm2, 5 core Armored Cable
67	vi) Cabling for Pumps- 8 KW-2 nos.-4 mm2, 4 core Armored Cable
68	vii) Cabling for Process Cooling Chiller- 8 KW-1 nos.-4 mm2, 4 core Armored Cable
69	viii) Cabling for Compressed Air Plant- 8 KW-1 nos.-4 mm2, 4 core Armored Cable
70	ix) Cabling for Exhaust Blowers- 8 KW-2 nos.-4 mm2, 4 core Armored Cable
71	x) Cabling for DI Water Plant- 3 KW-1 nos.-2.5 mm2, 4 core Armored Cable
72	xi) Cabling for - Flow sensor- 2 Nos.1.5mm2 shielded 3 Core Cable
73	xii) Cabling for - Room Temp and Rh- 2 Nos.1.5mm2 shielded 3 Core Cable
74	xiii) Cabling for - Thermal Sensor-2 Nos.-1.5mm2 shielded 3 Core Cable
75	d) Cabling for Cleanroom Equipments Cabling for Cleanroom Equipments Shall be layed through PVC Dado i) Cabling for Cleanroom Lights-30 nos- 2.5mm 2,3 Core Cable
76	ii) Cabling for Fan Filter Units-16 nos.- 1.5mm 2, 3 Core Cable
77	iii) Cabling for1ph Power points-30 nos.-2.5mm 2, 3 Core cable
78	iv) Cabling for 3Ph, 32 A, 5 wire ,Power Points - 10 nos- 4mm2,5 core Cable
79	v)Cabling for Air Shower- 1 nos-2.5mm 2, 5 core Cable
80	vi) Cabling for Garment cubicle- 1 nos,.- 2.5mm 2 , 3 Core Cable
81	vii) Cabling for Access Control System-2 nos.- 1.5mm 2, 3 Core Cable
82	viii) Cabling for CCTV- 11 nos-CAT 6 Cable
83	ix) Earthpits
84	D) Process Utilities a) Gas Lines for N2, Ar and O2Supply and Installation ofUHP Gas lines Double CylinderAuto Changeover Over Panel for N2,Ar & O2 i) Double Cylinder Auto Changeover Panel for N2- 1 nos.
85	ii)Single Cylinder Auto Changeover Panel for Ar- 1 nos.
86	iii)Single Cylinder Auto Changeover Panel for O2- 1 nos.
87	iv)1/4" SS316 L EP Pipes
88	v)Tap off points with Diaphragm Valve, Regulator and Gauge
89	vi)Supporting system and Clamps
90	vii)Cylinder Mounting Accessories
91	b) Compressed Air ( CDA) System i) Supply of Compressor Supply of Oil Free and Moisture Free Scroll Compressor 9 cfm Capacity, 10 Bar Pressure rating , with 150 L StorageTank
92	ii) Supply and Installation of Compressed air Line: a)MOC: SS316L3/4" -50 Rmt
93	b)Tap off points: Tap off points with Isolation Valve and Regulator
94	c) Supply & Installation of Process Cooling water system i) System must have working and Stand By Pumps of 50-60 LPM at 17-19 deg C at 4-5 bar pressure, Storage Tank of 400 L, all SS304interconnecting pipes and Valves & Control Panel, MOC: MOC of the system SS304
95	ii)Supply & Installation of Process Cooling water Distribution a)MOC of Distribution Lines: 1" UPVC SCH 80
96	b)No. of Tap Off Points (Tap off Points should have Ball Valve, Gauge, Flow meter, PRV)
97	d) Utility Drain Line i) Utility drain line shall be PP SCH 80 DN 50mm
98	ii) Tap off Points
99	e) Polypropylene Wet Chemical Bench Polypropylene Wet Chemical Bench-1800 Wx 950 D x 2300 H mmMOC: Polypropylene Fire Retardant Utilities:N2, DI water , RO water Connection, Drain, Power Points5/15A- 4 nos, Lights- 2 nos, Storage Trolley- 2 nos.
100	f) Scrubber and Exhaust Ducting Wet Scrubber i) PP+FRP Packed Bed Type Wet Scrubber for 3500 cfm Capacity
101	ii)PP+FRP 3+2 mm thick Ducting 300mm Dia.
102	iii)PPFRP Blower 2500 cfm Capacity @ 350 mm total Static
103	iv) Tap off points with VCD Dia. 200 mm
104	g) Fume Hood for Solvents MOC: Polypropylene Fire Retardant Dimensions: 1200 W x950 D x2300 H in mmUtilities:N2, DI water , RO water Connection, Drain, Power Points5/15A- 4 nos, UV-Lights- 2 nos, Storage Trolley- 2 nos.
105	h) Blower and Exhaust Ducting Blower MOC: SS304 i) Blower Capacity: 1000 cfm @ 75 mm Total static
106	ii) Duct MOC: SS304 200mm Dia with all Accessories-25Rmt
107	iii) BIBO box for Activated Carbon Filter
108	i) DI Water Plant A de-ionized water system consisting of a generation and storage system for generating and storing Type-I (resistivity = 18 MO-cm) and Type-II water (resistivity = 1 MO-cm) should be provided. In addition to the resistivity metrics, Plant shall be recirculatory type and Pressure depended type. DI/Type I water Flow rate:1-2 LPM@ 1.5-2 Bar RO/Type II water Flow rate:2 LPM @ 1.5-2 Bar
109	j) DI water PipingDI water piping MOC: PP PP DN 25mm pipe with all accessories- 70 RMTTap off points- 3 nos.Tap off must have Isolation Valve- 3 nos.
110	E) Spin Coater Programmable Spin Coater • Bowl-shaped process chamber which can hold size 6" (~150 mm) diameter wafers or 5" (~125 mm) square substrates • AC Brushless motor featuring bi-directional rotation / agitation, high acceleration, and a wide speed range • Digital process controller for easy programming • Speed : 1-12,000 rpm • Accuracy <+-0.5% of full speed • Time: 1 second to 99 minutes 59.9 seconds in 0.1 second increments • Programs: Twenty multi-step programs or manual mode • Real time display of RPM, time and program stamps • Input and control through soft touch keypad • Acceleration: up to 13K rpm/sec with standard chuck (programmable in 1 RPM increments) • PC Interface software to be included • Fluid-control lid directs materials towards rear drain — no drips should be encountered when opening chamber • Chemically-resistant lid with Ø3/4"; (Ø19 mm) center opening • NPP vacuum chuck for Ø50 mm through Ø150 mm substrates • NPP fragment chuck adapter — fits over above chuck for holding 10 mm through ~50 mm pieces Ø1.5"; (Ø38 mm) NPP Drain Port and Nitrogen purge • Polypropylene drain container to store exhausted drain reservoir • With necessary interlock, latch and lock for safety of the door • With oil-less vacuum pump (220 VAC, 50/60 Hz) and inlet port
111	F) Life Safety and Security System a) CCTV - Cameras
112	b) Access Control System for 1 Door
113	c)Door Interlock System for Air Lock Room
114	d)Smoke and Fire detection system
115	e)Local Area Network
116	f)Telephone
117	g)Local Fire extinguishers : Suitable for A, B, C fire classifications 5 kg capacity suitable for Cleanroom Application
118	G) Cleanroom Furniture i) SS316L Cleanroom Cross Over Bench 2100x400x550mm
119	ii)SS316L Working Table 1500x900x750mm with 2 Power points
120	iii) SS316L Tables with Under table, Table Dimensions 1200x750x750,Under tableCubicles 500x700x700, 2 Drawers and 1 Door
121	iv)Class 100 Compatible Cleanroom Chairs
122	v)Class 100 Compatible Cleanroom Stools
123	vi) Polypropylene Chemical Storage Cabinet 900 W x550 Dx2100 H in mm
124	vii)SS316L Cleanroom Bins-Dia 350x650 H in mm
125	H)Room Differential Pressure Gauges
126	I)Temp and RH Indicator
127	J)Engineering, Design and drawings
128	K)Documentation
129	L)Commissioning and validation