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Tender For Manual Rescue And Operation Rescue Of Ac Plant At Ts Mahul And Hq 31 Weu Thane And Repairs And Maintanance Of Ahu, Chiller Pumps, Cooling Towers And Control Panels Of Ac Plant, Dehumidifier At Nts Mahul, 31 Weu, Nrs Thane, Ts Mahul, Sewri, mankhurd-Maharashtra

Military Engineer Services-MES has published Tender For Manual Rescue And Operation Rescue Of Ac Plant At Ts Mahul And Hq 31 Weu Thane And Repairs And Maintanance Of Ahu, Chiller Pumps, Cooling Towers And Control Panels Of Ac Plant, Dehumidifier At Nts Mahul, 31 Weu, Nrs Thane, Ts Mahul, Sewri. Submission Date for this Tender is 26-02-2024. Air Handling Unit Tenders in mankhurd Maharashtra. Bidders can get complete Tender details and download the document.




Tender Notice

41690552
Corrigendum : Tender For Manual Rescue And Operation Rescue Of Ac Plant At Ts Mahul And Hq 31 Weu Thane And Repairs And Maintanance Of Ahu, Chiller Pumps, Cooling Towers And Control Panels Of Ac Plant, Dehumidifier At Nts Mahul, 31 Weu, Nrs Thane, Ts Mahul, Sewri
Open Tender
Indian
Maharashtra
mankhurd
26-02-2024

Tender Details

Manual Rescue And Operation Rescue Of Ac Plant At Ts Mahul And Hq 31 Weu Thane And Repairs And Maintanance Of Ahu, Chiller Pumps, Cooling Towers And Control Panels Of Ac Plant, Dehumidifier At Nts Mahul, 31 Weu, Nrs Thane, Ts Mahul, Sewri, Mankhurd

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 24-Jan-2024 MISC CORRIGENDUM Other 14-02-2024
2 14-Feb-2024 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 21-02-2024
3 21-Feb-2024 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 26-02-2024

Key Value

Document Fees
INR 1000 /-
EMD
INR 168700.0 /-
Tender Value
INR 95.50 Lakhs /-

BOQ Items

Name of Work: MANNUAL RESCUE AND OPERATION RESCUE OF AC PLANT AT TS MAHUL AND HQ 31 WEU THANE AND REPAIRS AND MAINTANANCE OF AHU, CHILLER PUMPS, COOLING TOWERS AND CONTROL PANELS OF AC PLANT, DEHUMIDIFIER AT NTS MAHUL, 31 WEU, NRS THANE,TS MAHUL, SEWRI, MANKHURD UNDER GE (NW) MANKHURD
Sl. No. Item Description
1Mannual Rescue and Operation Rescue of Central AC Plants [Installation consisting of AC Plant with chilled water system 160 TRcapacity having 03 Nos compressors each of 80 TR capacity (02 Nos working at a time and 01 No. standby) with all connected equipments and machineries as per Serial No 4 of Annexure "A" to Particular Specifications] round the clock through out the monthin three shifts (including Sundays and Holidays) by employing one operator cumAC machenic per shift of eight hours including carrying out routine maintenance and upkeeping the Installation / AC Plants in operation condition complete in all respects as specified and directed :- Location : 160TR AC Plant TS Mahul: (i)1stshift-0600 hrs to 1400 hrs (ii)2nd shift - 1400 hrs to 2200 hrs (iii)3rdshift- 2200 hrs to 0600 hrs
2Mannual Rescue and Operation Rescue of Central AC Plants [Installation consisting of AC Plant with chilled water system 30 TRcapacity having 03 Nos compressors each of 18 TR capacity (02 Nos. working at a time and 01 No. standby) with all connected equipments and machineries as per Serial No 3 of Annexure "A" to Particular Specifications] round the clock through out the monthin three shifts (including Sundays and Holidays) by employing one operator cumAC machenic per shift of eight hours including carrying out routine maintenance and upkeeping the Installation / AC Plants in operation condition complete in all respects as specified and directed :- Location :Rukmani TS Mahul (i)1stshift-0600 hrs to 1400 hrs (ii)2nd shift - 1400 hrs to 2200 hrs (iii)3rdshift- 2200 hrs to 0600 hrs
3Mannual Rescue and Operation Rescue of Central AC Plants [Installation consisting of AC Plant with chilled water system 60 TRcapacity having 03 Nos compressors each of 30 TR capacity (02 Nos working at a time and 01 No. standby) with all connected equipments and machineries as per Serial No 8 of Annexure "A" to Particular Specifications] round the clock through out the monthin two shifts (including Sundays and Holidays) by employing one operator cumAC machenic per shift of eight hours including carrying out routine maintenance and upkeeping the Installation / AC Plants in operation condition complete in all respects as specified and directed :- Location :31 WEU THANE (i)1stshift-0600 hrs to 1400 hrs (ii)2rdshift- 2200 hrs to 0600 hrs (iii)3rdshift- 2200 hrs to 0600 hrsNotes for ITEM NOS 01 TO 03 : Quoted rates shall also be deemed to include the following elements:- (i) To provide uniform, tools & plants, safety means like glove etc to the employees and also alternative employee (reliever) for Manning and Operation of AC Plants/Installation so that the other employees can avail the facility of weekly leave etc. (ii)To keep the AC Plant Room & allied area in clean and tidy condition during the operation period. (iii)To carryout the routine maintenance, minor repairs, oiling, greasing and to rectify the minor defects to keep the plants / Installation in serviceable condition all as directed by the GE and Engineer-in-Charge.However, the major repairs, replacements, overhauling, gas charging, topping-up oil etc are not included in the scope of the above items. (iv)To keep necessary documentation duly signed by all the concerned. (v) To hand over the entire plant in serviceable condition at the time of completion.
4M & L for dismantling condenser connections for descaling, plugging them and providing 15 mm bore tee outlet for local circulation of mild acid solution in the condenser (separate container and small pump set to circulate mild acid solution shall be used).The PH value of solution shall be 4 and it shall be checked frequently i.e. every 1 hour during the operation.The Scalgun WS solution or equivalent solution as approved by the GE shall be used for discaling purpose.After 2 to 3 hours of cleaning, if the PH value remains less than 7, flush with fresh water added with sodium carbonate. After above process, the end covers shall be opened and condenser tubes shall be cleaned with Nylon brush, subsequently after closing the end covers, circulate mild acid solution as specified above and PH value shall be maintained as above, flushing the same with fresh water including recharging of stored refrigerantupto required pressure complete all as specified and directed for AC Plant ofcondensor 3 x 75 TR capacity (NAD Missarmine). Notes:The quoted rates shall also be deemed to include the following elements :- (a)The solution shall be warmed upto 35 DegreeCelsius. (b)During the entire process of cleaning, the PH value ofwater shall be 7. (c) Provision of solution for descaling, rubber gaskets, washers, nuts, bolts etc as directed.
5-diito- all as per item No. 4 hereinbefore but for Condensar of AC Plant of3x30 TR Capacity of EKM WKSP at NAD
6-diito- all as per item No.4 hereinbefore butfor Condensar of AC Plant of 3x15 TR Capacity AWS at NAD
7-ditto- all as per item No. 4 herein before but for AC Plant of 3 x 30 TR Capacity P-35, 2 x 30 TR Capacity P-78capacity EKM WKSP at NAD
8Dismantlingcooling coil section of AHU for descaling and provision of 2 Nos 15mm tee outlet for local circulation of mild acid solution in the coil.Separate container and small pump set shall be used to circulate mild acid solution with 4PH value. The Scalgun WS/Cleansol or equivalent solution as approved by the GE shall be used for descaling.If the PH value remains less than 7, flush with fresh water added with sodium carbonate till PH value attains to 7.Refixing the coil section in position, carryout minor repairs includingfixing arrangement etc.AHU coil fins shall be cleaned by Sealgum solution by spraying the solution with washing pump upto the required level for 150 TR
9-ditto- all as per item No. 8 herein before but for the chiller connection of AC Plant of 3 x 30 TR Capacity of P-35, 2 x 30 TR Capacity of P-78,3 x 30 TR capacityof EKM WKSP at NAD and HQ 31 WEU Thane
10-ditto- all as per item No. 8 herein before but for the chiller connection of AC Plant of 3 x 15 TR Capacity AWS at NAD
11Supply only refrigerant (R-22) gas as per requirement, complete all as specified and directed. Make : MAFRON/FLORON/ REFRON/ FREON
12Supply only refrigerant (R-407 C )gas as per requirement, complete all as specified and directed. Make : MAFRON/FLORON/ REFRON/ FREON.
13Supply only compressor oil as per requirement, complete all specified and directed. Make : Servo, HP, BP, Sheetal N-68, Freezol 36.
14Disconnecting chiller connection for descaling, providing 2 Nos of 15mm dia tee and plugging for circulating mild acid solution in the chiller(Separate container and small pump set shall be used to circulate mild acid solution with PH value 4). The Scalgun WS/Cleansol or equivalent solution as approved by the GE shall be used for descaling purpose.After 2 to 3 hours of cleaning if the PH value remains less than 7, flush with fresh water added with sodium carbonate till PH value attains to 7 for the chiller connection of AC plants of 3 x 75 TR Capacity (Missar Mine) complete all as specified and directed. Notes:The quoted rates shall also be deemed to include the following elements :- (a) The solution shall be warmed upto 35 Degree Celsius (b)During the entire process of cleaning, the PH value ofwater shall be 7. (c) Provision of solution for descaling, rubber gaskets, washers, nuts, bolts etc as directed.
15-ditto- all as per item No. 14 hereinbefore but for 60 TR capacity (Location : EKM NAD)
16-ditto- all as per item No.14 hereinbefore but for 60 TR capacity(Location : P-35 NAD)
17-ditto- all as per item No.14 hereinbefore but for 38 TR capacity(Location :P-78 NAD)
18-ditto- all as per item No.14 hereinbefore but for 30 TR capacity(Location MAGZINE & AWS NAD)
19-ditto- all as per item No.14 hereinbefore but for 60 TR capacity (Location : 31 WEU THANE)
20Re-winding of 100 HP capacity compressor/ pump electric motor 3 phase, 50Hz, 415 Volts of pump set complete all as specified and directed. NOTES: The quoted rates shall also be deemed to include the following elements:- (a) Disconnecting & removing the electric motor from installed position includingloading, unloading and transporting to approved workshop. (b) Dismantling the existing burnt winding from the motor including winding with new super enamelled copper winding wire of existing gauge, also including provision of all insulating material such as insulation paper, sleeves, tape, varnish etc complete in all respects for class ’F’ insulation. (c) Transporting the motor back to the location, reinstalling in original position including making alignment, electric connection etc complete, commissioning and testing for 8 hours continuously to check the RPM to the satisfaction of Engineer-in-Charge. (Note : Any damage caused during handling and rewinding etc will be made good by the contractor at his own cost).
21-ditto- all as per item No. 20 above but40 HP capacity motor
22-ditto- all as per item No. 20 above but20/25 HP capacity motor
23-ditto- all as per item No.20 above but 10 /15 HP capacity motor.
24-ditto- all as per item No. 20 above but 7.5 HP capacity Motor.
25-ditto- all as per item No. 20 above but 5 HP capacity Motor.
26Supply and fix in repairs automatic capacity control pilot solenoid valve suitable for the liquid line of AC Plants of various capacity complete all as specified and directed,Make :- Rotex, Avcon, SPORLAN, DANFOSS.
27M & L for thermal insulation over 150mm bore chiller water piping with 50mm thick fibre glass wool, crown 150 and of density 24 Kg/Cum, the glass wool shall be covered with and including 24 SWG aluminium sheet cladding, complete all as specified and directed, Make: Lloyd"s / TWIGA/ FGP Ltd.
28-Dittio- all as per item No. 27 above but over 80mm bore chiller water piping
29-Dittio- all as per item No. 27 above butover 50mm bore chiller water piping
30Dismantling of Monoblock pump of under mentiuoned capcities from connected suction/delivery pipes and electric connections etc, taking to workshop, overhauling of the same and replacing unserviceable spares/parts/components, cleaning of impeller, greasing reassembling, bringing providing paking necessary nuts & bolts etc and reconnecting, recommissioning and testing for smooth functioning. (Notes:Cost of all the elements (material cost as well as labour cost) for making the pumps completely functional except the following shall be deemed to be included in the quoted ratess:
3140 HP Capacity
3220/25 HP Capacity
3310 /15HP Capacity
345/7.5 HP Capacity
35Supply only following spares /components/parts for monoblock pump set all as specified and directed :-
36Gun metal bushes for 40 HP capacity
37Gun metal bushes for 20/25 HP capacity
38Gun metal bushes for 10HP capacity
39Gun metal bushes for 7.5 HP capacity
40Gland packing set for 40 HP capacity
41Gland packing set for 20/25 HP capacity
42Gland packing set for 10 HP capacity
43Gland packing set for 7.5HP capacity
44Bearing for 7.5 HP capacity Make : SKF, TATA, NBC
45Bearing for10 HP capacity Make : SKF, TATA, NBC
46Water seal packing for 7.5 HP capacity
47Water seal packing for 10 HP capacity Note : The quantity of item Nos 31.01 to 31.12 shall be operated only to the extent required replacement for Pumps under item No. 3001 x 30.04 here-in-before.These shall be of makes as specified and in case, makes are not mentioned in these tender documents, the same shall be as per the existing and shall be suitable for the pumps under item No 30.01 to 30.04 all as directed and approved by the GE.
48TakingdownAC Plantcompressor reciprocatingtype model SMC-4-100of ACCEL Make by dismantling complete assembly, after pumping down refrigerant R-22,overhaulingthe compressor includingreplacement of unserviceable spares, alsoincluding machining of crank shaft bearing,polishing, replacing of gasketspacking,reassembly and rechargingof pumpeddown Refrigerant, also charging of additional refrigerant upto the required pressure& topping up if required to maintain the required standingcharged pressureof compressor oil, testing for smooth functioning etc, complete all as specified and directed. Location :New Mine Workshop, P-35(NAD) (Note: Cost of all the elements (material cost as well as labour cost) for making the compressors completely functional except the following shallbe deemed to be included in the quoted rates : (a) Supply only spares included under item Nos 30.01 to 30.18here-in-after. (b)Supply only additonal refrigerant required for recharging of pumped down refrigerant, if required. (c)Supply only compressor oil for topping up, if required.
49Supply only following spares for compressor reciprocating type model SMC- 4-65, Make : ACCEL :
50Crank shaft duly remetalised, grinded, polished and made to size to match with the existing, Cat No. F-7713
51Piston Cat No. F-6503
52Piston Oilrings Cat No.F-6523
53Main sealing bearing(Set of two) Cat No. F-7276
54Liner assembly Cat No. F-7167
55Oil pump assembly Cat No. F-6501
56Rocker arm Cat No. F-7166
57Loader/unloader spring Lock Cat No. F-7277
58Piston sleeves bushing with collar, Cat No.F-7165
59Suction valve reeds Cat No. F-8162
60Discharge valve reeds Cat No. F-6504
61Oil filter Cat No. F-7796
62Suction Filter Cat No. F-7167
63Oil pressure regulating valve Cat No. F-6507
64Connecting rod bearing Cat No. F-7164
65Gasket set of make Neopene or equivalent as appoved by the GE
66Compressor safety valve Cat No. F-7278
67Shaft seal assembly, Cat No. F-7646
68TakingdownAC Plantcompressor reciprocatingtype model SMC-4-100of ACCEL Make by dismantling complete assembly, after pumping down refrigerant R-22,overhaulingthe compressor includingreplacement of unserviceable spares, alsoincluding machining of crank shaft bearing,polishing, replacing of gasketspacking,reassembly and rechargingof pumpeddown Refrigerant, also charging of additional refrigerant upto the required pressure& topping up if required to maintain the required standingcharged pressureof compressor oil, testing for smooth functioning etc, complete all as specified and directed. Location :31 WEU THANE (Note: Cost of all the elements (material cost as well as labour cost) for making the compressors completely functional except the following shallbe deemed to be included in the quoted rates : (a) Supply only spares included under item Nos 32.01 to 32.18here-in-after. (b)Supply only additonal refrigerant required for recharging of pumped down refrigerant, if required. (c)Supply only compressor oil for topping up, if required.
69Supply only following spares for compressor reciprocating type model SMC- 4-65, Make : ACCEL :
70Crank shaft duly remetalised, grinded, polished and made to size to match with the existing, Cat No. F-7713
71Piston Cat No. F-6503
72Piston Oilrings Cat No.F-6523
73Main sealing bearing(Set of two) Cat No. F-7276
74Liner assembly Cat No. F-7167
75Oil pump assembly Cat No. F-6501
76Rocker arm Cat No. F-7166
77Loader/unloader spring Lock Cat No. F-7277
78Piston sleeves bushing with collar, Cat No.F-7165
79Suction valve reeds Cat No. F-8162
80Discharge valve reeds Cat No. F-6504
81Oil filter Cat No. F-7796
82Suction Filter Cat No. F-7167
83Oil pressure regulating valve Cat No. F-6507
84Connecting rod bearing Cat No. F-7164
85Gasket set of make Neopene or equivalent as appoved by the GE
86Compressor safety valve Cat No. F-7278
87Shaft seal assembly, Cat No. F-7646
88TakingdownAC Plantcompressor reciprocatingtype model SMC- 8-100 of ACCEL Make by dismantling complete assembly after pumping down refrigerant R-22,overhaulingthe compressor includingreplacement of unserviceable spares, alsoincluding machining of crank shaft bearing,polishing, replacing of gasketspacking,reassembly and rechargingof pumpeddown Refrigerant, also charging of additional refrigerant upto the required pressure& topping up if required to maintain the required standingcharged pressureof compressor oil, testing for smooth functioning etc, complete all as specified and directed. Location : MISSAR MINE NAD (Note: Cost of all the elements (material cost as well as labour cost) for making the compressors completely functional except the following shallbe deemed to be included in the quoted rates : (a) Supply only spares (b)Supply only additonal refrigerant required for recharging of pumped down refrigerant, if required. (c)Supply only compressor oil for topping up, if required.
89Supply only following spares for compressor reciprocating model SMC- 8-100, Make : ACCEL :
90Crank shaft duly remetalised, grinded, polished and made to size to match with the existing, Cat No. F -7803
91Piston Cat No. V5124A
92Piston Oilrings Cat No.V5485
93Main sealing bearing(Set of two) Cat No. F-7276
94Liner assembly Cat No. F-7167
95Oil pump assembly Cat No. F-6501
96Rocker arm Cat No. F-7166
97Loader/unloader spring Lock Cat No. F-7277
98Piston sleeves bushing with collar, Cat No.F-7165
99Suction valve reeds Cat No. F-8162
100Discharge valve reeds Cat No. F-6504
101Oil filter Cat No. F-7796
102Suction Filter Cat No. F-7167
103Oil pressure regulating valve Cat No. F-6507
104Connecting rod bearing Cat No. F-7164
105Gasket set of make Neopene or equivalent as appoved by the GE
106Compressor safety valve Cat No. F-7278
107Shaft seal assembly, Cat No. F-7646 Note : The quantity of item Nos 37.00 to 37.18 shall be operated only to the extent required replacement for compressors under item No. 37.00 here-in-before. Unless othewise specified in the BOQ, these shall be of make ACCEL & of mentioned Cat No in the BOQ and shall be suitable for the compressors under item No 37.00 all as directed and approved by the GE.
108TakingdownAC Plantcompressor reciprocatingtype model 5H-40Make VOLTAS by dismantling complete assembly after pumping down refrigerant R-22,overhaulingthe compressor includingreplacement of unserviceable spares, alsoincluding machining of crank shaft bearing,polishing, replacing of gasketspacking,reassembly and rechargingof pumpeddown Refrigerant, also charging of additional refrigerant upto the required pressure& topping up if required to maintain the required standingcharged pressureof compressor oil, testing for smooth functioning etc, complete all as specified and directed. Location :P-78 NAD (Note: Cost of all the elements (material cost as well as labour cost) for making the compressors completely functional except the following shallbe deemed to be included in the quoted rates : (a) Supply only spares (b)Supply only additonal refrigerant required for recharging of pumped down refrigerant, if required. (c)Supply only compressor oil for topping up, if required.
109Supply only following spares for compressor reciprocating model 5 H-40Make VOLTAS
110Crank shaft duly remetalised, grinded, polished and made to size to match with the existing, Cat No. F -7803
111Piston Cat No. V5124A
112Piston Oilrings Cat No.V5485
113Main sealing bearing(Set of two) Cat No. F-7276
114Liner assembly Cat No. F-7167
115Oil pump assembly Cat No. F-6501
116Rocker arm Cat No. F-7166
117Loader/unloader spring Lock Cat No. F-7277
118Piston sleeves bushing with collar, Cat No.F-7165
119Suction valve reeds Cat No. F-8162
120Discharge valve reeds Cat No. F-6504
121Oil filter Cat No. F-7796
122Suction Filter Cat No. F-7167
123Oil pressure regulating valve Cat No. F-6507
124Connecting rod bearing Cat No. F-7164
125Gasket set of make Neopene or equivalent as appoved by the GE
126Compressor safety valve Cat No. F-7278
127S & F in repairs HP/LP/OPsensor swtiches all as specided and driectedMake Indofoss / danfoss
128S & F in repairs pressure gaugesHP/LP/OP of following capacitiesetc. complete with all accessories,as specified and directed, Make : PENN / INDOFOSS / RANCO / DANFOSS / JOHNSON
1290-30 Kg/ cm2
1300-12.5Kg/ cm2
1310 to 16kg./cm2
132Supply and fix in replacement single phase preventer, type SPPR Type SZ 5 (7 Wire), 380V suitable for existing panel board for AC Plant, complete all as specified and directed, (Make L&T / SIEMENS).
133S & F in replacement unserviceable worn out"V" belt of model A-54 of make Fenner or equivalent in Nirlon/Dunlop as approved by the GE for Compressor / AHU etc. complete all as specified and directed.
134S & F in replacement unserviceable worn out "V" belt of model B-65of make Fenner or equivalent in Nirlon/Dunlop as approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
135S & F in replacement unserviceable worn out "V" belt of model B-2760 of make Fenner or equivalent in Nirlon/Dunlop as approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
136S & F in replacement unserviceable worn out "V" belt of model A-26 of make Fenner or equivalent in Nirlon/Dunlopas approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
137S & F in replacement unserviceable worn out "V" belt of model B-73 of make Fenner or equivalent in Nirlon/Dunlopas approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
138S & F in replacement unserviceable worn out "V" belt of model C-134 of make Fenner or equivalent in Nirlon/Dunlopas approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
139S & F in replacement unserviceable worn out "V" belt of model SPZ-1950 of make Fenner or equivalent in Nirlon/Dunlopas approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
140S & F in replacement unserviceable worn out "V" belt of model A-1650 make Fenner or equivalent in Nirlon/Dunlopas approved by the GE for Compressor/ AHU etc. complete all as specified and directed.
141S & F in repairs for expansion valve suitablefor AC plant of 75 TR/80TR chillar unit,comlete all as specified and directed, Make: DANFOSS / SPORLAN / RANCO. Model No :MVE-42
142-ditto- all as per item No. 51 above but for AC 30/40 TR chillar unit, Model no MVE-26
143M & L for replacement of following capacity existing unserviceable / defective ampere meter digital type of size 96 x 96mm with and including CT, complete all as specified & directed, Make : AE / ENERCON / SECURE / L&T / TRINITY
1440 to 20Amps
1450 to 30Amps
1460 to 50Amps
147M & Lfor replacement of unserviceable Cooling Tower accessories i.e. Nozzelles, water inlet/out pipe and filter, fanblade, fan bulb, fan shaft, GI bolts, nuts, MS frame and ladder etc complete and refitting old PVC fills (serviceable qty shall be reused to the extent available) after cleaning with diluted HCL solution suitable for the cooling tower of 21 to 40TRof FRP Basin,complete all as specified and directed. Note : Extra PVC fills required to complete the job shall only be measured and paid separately as supply only to the extent required and ordered and cost of all the other elements to make the cooling towers completely functional shall be deemed to be included in the quoted rates.
148Pumping down theexisting refrigerant fromthe plant of 75/80 TR capacity, carrying out theleakage testing of plant with the pressure of Nitrogen gasand monitoring for 24hrs to assessleakages, rectification of leakage by brazing & replacement of necessary gasketswherever required, vacumizing of the plant by vaccum pump and keep-it upto 24 hours for testing and rectification of leakages if any, finallyrecharging of existing refrigerant gas to the plant and topping up of refrigerant if requiredtomaintain the standard pressure etccomplete including testing of the plant for smooth functioning complete all as specified & directed.
149Pumping down theexisting refrigerant fromthe plant of 60 TR capacity, carrying out theleakage testing of plant with the pressure of Nitrogen gasand monitoring for 24hrs to assessleakages, rectification of leakage by brazing & replacement of necessary gasketswherever required, vacumizing of the plant by vaccum pump and keep-it upto 24 hours for testing and rectification of leakages if any, finallyrecharging of existing refrigerant gas to the plant and topping up of refrigerant if requiredtomaintain the standard pressure etccomplete including testing of the plant for smooth functioning complete all as specified & directed.
150Pumping down theexisting refrigerant fromthe plant of 15/30 TR capacity, carrying out theleakage testing of plant with the pressure of Nitrogen gasand monitoring for 24hrs to assessleakages, rectification of leakage by brazing & replacement of necessary gasketswherever required, vacumizing of the plant by vaccum pump and keep-it upto 24 hours for testing and rectification of leakages if any, finallyrecharging of existing refrigerant gas to the plant and topping up of refrigerant if requiredtomaintain the standard pressure etccomplete including testing of the plant for smooth functioning complete all as specified & directed.
151S & F in replacement loader / Unloader coil 230 Volt, 50HZ for solenoid valve suitable for compressor SMC 6-65 / 8- 65Model, Make : ACCEL
152-Ditto- all as per item No. 58 above but for SMC 8-100, Make ACCEL.
153Taking down existing unserviceable Shaft Sealassembly and in lieuS & F new Shaft Seal Assembly of Make ACCEL including tear gasket, nuts, bolts, washers etc. and testing for leakage of refrigerant suitable for 75/80 TR Capacity chiller unit,Make -ACCEL, complete all as specified and directed.
154-ditto- all as per item No. 60 hereinabove but Shaft seal Assembly of Make -ACCELfor 30/40 TR capacity chiller unit complete all as specified and directed.
155S & F in replacement contactor type ML-2.0,415Volt, 50Hz for star deltastarter for motor of compressor, water pump and chiller pump etc. complete all as specified and directed, Make L & T/ Marline - Garline/ SIEMENS/ Schneider
156S & F in replacement contactor type ML- 3,415Volt, 50Hzforstar deltastarter for motor of compressor, water pump and chiller pump etc. complete all as specified and directed. Make L & T/ Marline - Garline/ SIEMENS/Schneider
157S & F in replacement contactor type ML- 6,415Volt, 50Hz for star deltastarter for motor of compressor, water pump and chiller pump etc. complete all as specified and directed.Make L & T/ Marline - Garline/ SIEMENS/Schneider
158S & F in replacement contactor type LCD-132 / LCD-150,415Volt, 50Hz for star deltastarter for motor of compressor, water pump and chiller pump etc. complete all as specified and directed.Make L & T/ Marline - Garline/ SIEMENS/Schneider
159Supply only PVC fills of size 600mm x 150mm x 150mm complete all as specified and directed.
160Supply only PVC fills of size 600mm x 300mm x 150mm complete all as specified and directed.
161M & Lfor replacement of relay for 100 HP Starter installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make : L & T / SIEMENS.
162M & Lfor replacement of relay for 40 HP Starter installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make : L & T / SIEMENS.
163M & Lfor replacement of relay for 20/25 HP Starter installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make L&T / Siemens.
164M & Lfor replacement of relay for 10 /15 HP Starter installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make L&T / Siemens.
165M & Lfor replacement of relay for 7.5/5 HP Starter installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make L&T / Siemens.
166M & Lfor replacement of Timer 800 SD installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make L&T or Siemens
167M & Lfor replacement of Indicator lamp RBY, 230 V, installed in Panel Board of AC Plant Installation, complete all as specified and directed, Make L&T / Siemens/C&S.
168Replacement of unserviceable MS pipe,heavy grade of following sizes(condenser water tubing fromthe cooling tower area) including provision of all fittings, welding and connected works as required for smooth functioning of AC Plants, complete all as specified and directed, Make : TATA/JINDAL :-
169150mm bore
170125mm bore
171100 mm bore
17280 mm bore
17350 mm bore
174Supply, Fabrication, Installation, Testing and Commissioning of ducting for supply/Return made out of GI steel metal 22 gauge, Zinc coated complete with all standard accessories, flanges, G I Hardware, Self Adhesive elastomeric foam gasket, support etc as per IS-655, complete all as specified and directed.
175M&L for duct insulation (50mm thick) with resin bonded fibre glass wool roll of density 24 Kg/Cum, with factory laminated aluminium vapour barrier, as specified and including provisionof the followings : (a)M&L for cleaning the duct surface (to be insulated) by scrapping carefully with wire brush etc to make the surface completely free of miss-scale, dirt, dust, grease and other foreign materials, taking special care so that all duct joints are sealed against any leakage. (b)M&L applying rubber based adhesive CPRX compound. (c)M&L for sealing of all longitudinal joints and circular overlaps with and including aluminium foil tape 50mm wide, to make the insulation leakproof. (d)M&L for securing the insulation with and inculding mechanically fastened nylon / steel straps of size 50mm wide at maximum intervals of 1.2 metre.
176Suply and fix in repairs Cast Iron butterfly valve including flange, nuts, bolts, rubber, gaskets etc suitable for 50mm bore pipe, complete all as specified and directed.
177Suply and fix in repairs Cast Iron butterfly valve class PN-16 including flange, nuts, bolts, rubber, gaskets etc suitable for 80mm bore pipe, complete all as specified and directed.
178Suply and fix in repairs Cast Iron butterfly valve PN-16 including flange, nuts, bolts, rubber, gaskets etc suitable for 100mm bore pipe, complete all as specified and directed.
179Suply and fix in repairs Cast Iron butterfly valve PN-16 including flange, nuts, bolts, rubber, gaskets etc suitable for 150mm bore pipe, complete all as specified and directed.
180Suply and fix in repairs Cast Iron Non-return butterfly valve PN-16 including flange, nuts, bolts, rubber, gaskets etc suitable for 100mm bore pipe, complete all as specified and directed.
181Suply and fix in repairs Cast Iron Non-return butterfly valve PN-16 including flange, nuts, bolts, rubber, gaskets etc suitable for 150mm bore pipe, complete all as specified and directed.
182Supply / Fixing in repairs volt meter and ammeter after removing old volt meter.
183Repair/installationupto 150 TR chiller after removing suction / discharge pipe line of gas / water transporting the chiller to workshop, opening both and flange of chiller, cleaning the shell side of chiller and copper tubes with fresh water, pressure testing with water, keeping chiller 24 hrs of pre testing, chocked copper tubes 3/4"120 nos removed the existing chiller after brazing / weldingclosing the both end flange with new gasket after changing the nuts and bolts ,pressure testing carried out after changing the tubes, transporting the chiller to site complete with new nuts & bolts in orginal position connectingsuction / discharge gas line by welding & brazing, vaccumising the system, pressure testing N2 gas if no leakage found, gas charging with required R22 Insulating the chiller nitrile rubber sheet can chiller body and suction / discharge gas pipeline in orginal position testing the system for smooth functioning all as specified & directed.
184M & L for preparation of old painted / unpainted surfaces of any description, including taking out of parts / components under painting (if required) from any position of any capacity AC Plant and applying one coat of epoxy paint (with colour code maintained as per relevant IS) including marking with flow directions (of approved colour) complete comprsing comprssor , motor pumps, conductors , water pipe lines etc
185Supply and fixing AHU filters 10.0 micron 98% efficiency of existing suitable sizefor AHU after removing old unserviceable AHU filters.
186Supply fix in repair, microprocessor suitable for water cooled chiller 60/30TR model CWCDR040 OMNT replace MPD / VPD, PLC, circuit wiring if faulty make microprocessor with display functional in auto tempreature stage, suction pressure / discharge pressure, CHW out temp after testing complete.
187S & F in repairs for expansion valve suitable AC 30/40 TR chillar unit complete all as specified and directed., Make Danfoss
188Supply and fixing filter dryer core after removing old U/s filter dryer core complete all as specified and directed., Make: DANFOSS
189Supply and fix in repairs chiller Water Sensors in various AC plants complete all as specified and directed.
190Taking down the defective flexible cable PVC insulated multistranded copper / Aluminium conductor of 16 Sqmm 3 Core and supply and fix new flexible PVC insulated multistranded copper conductor of 1100 volts grade complete.
191Taking down the defective flexible cable PVC insulated multistranded copper / Aluminium conductor of 1.5 Sqmm 6 Core and supply and fix new flexible PVC insulated multistranded copper conductor of 1100 volts grade complete.
192Taking down the defective crank shaft and supply and fix new crank shaft of suitable size for compressor SMC 6-65 / 8- 65 /8-100Model complete all as specified and directed.
193M & L for carrying out "B" check of DG Set 625 KVA DG Set at TS Mahul including of "B" check kit consisting of the following under laid works complete all as specified and as directed by the Engineer-In-Charge. Make: M/s Kirloskar/M/s Cummins Power System India Ltd (i) Primary Fuel Filter - 01 Set (ii) Secondary Fuel Filter - 01 Set (iii) Oil Filter - 01 No. (iv) Engine oil as required (Engine oil shall be measured and paid separately) (v) Complete cleaning of DG Set (vi) Examination and rectification of engine RPM (vii) Monitoring of output and maintaining and adjusting speed governor (viii) Painting of DG sets with two coats of synthetc enamel paint of colour as directed by the Engineer-In-Charge
194All as pere Item No 95.00 above But 100 KVA DG Set at Rukmani TS Mahul
195All as pere Item No 95.00 above But 50 KVA DG Set at NSD Sewari
196M & L for dismantling radiator, draining out water and coolant, cleaning, carrying out required tests for any leakage and rectifying same by bronzing / soldering as required and re-testing for no leakage, etc. and refixing the same in original position and refilling the tank with water including filling in new coolant hrough authorized agencies of the manufacturer of DG Sets complete all as specified and directed by the Engineer-In-Charge for DG Sets625 KVA DG Set at TS Mahul. Note : coolent shall be measured and paid separately under respective item of Sch-"A".
197All as per Item No 98.00 above but 100 KVA DG Set at Rukmani Ts Mahul
198All as per Item No 98.00 above but50 KVA DG Set at NSD Sewari
199Supply only distilled water in sealed bottles of 1 litre capacity complete all as specifed.
200Supply only multi-grade 20 W 40 engine oil for topping upto required levels complete all as specified and as directed by the Engineer-In-Charge. Make : Castrol/Servo/Bharat Petroleum
201Supply only coolent for engines for topping up to required levels complete all as specified and as directed by the Engineer-In-Charge. Make : Castrol/Servo/Bharat Petroleum
202Supply and fix battery terminal, heavy duty, suitable for 92AH/180AH 12 V battery, as fixed in repairs complete all as specified and directed by the Engineer-In-Charge.
203M & L for dismantling fuel tank and draining out fuel in tank, cleaning the tank using pressure jet process, de-scaling the tank completely and refixing the tank in original position and refilling the tank with fuel retrieved on duly calibrating the same through authorised agencies of the manufacture (of DG Sets) complete all as specified and directed by the engineer - in - charge for DG sets 625 KVA DG Set at TS Mahul.
204All as per item No. 105.00 above but 100 KVA DG Set atRukmani Ts Mahul
205All as per item No. 105.00 above but 50 KVA DG Set at NSD Sewari
206Dismantling the U/S stator exiter coil assembly from the625 KVA engine housing transporting the same to workshop & refixing testing the same at site after the following repairs (i) dismantling the old U/S winding and rewinding the stator with equivalent size size of super enamalled copper wire to match the original rating & output complete with E class insulation & Lamination
207S & F in replacement solenoid switch for control of fuel governor, operation in 12 Volts DC supply as per existing model fixed complete all as specified and as directed by the Engineer-In-Charge.
208S & F new movable battery charger for battery charging purpose of the DG Set as a back up in case of any failure to the panel for the uninterrupted DG supply all as specified and as directed by Engineer-In-Charge.
209M & Lfor repair of various places Panel board of water supply installation,Relay for 25 HP Starter
210All as per Item No 111.00 above but Relay for 20 HP Starter
211All as per Item No 111.00 above but Relay for 10 HP Starter
212All as per Item No 111.00 above but Relay for 7.5/5 HP Starter
213All as per Item No 111.00 above but Timer 800 SD
214All as per Item No 111.00 above but Indicator lamp RBY 230 V
215S & F in replacement of Power contactor current rating 500Afixed complete all as specified and as directed by the Engineer-In-Charge.conform to Cat No LC1E400 of Schneider or equivalent from CG / L&T
216Supply and fixin replacement MCCB 200 Amp TP ,415 V, 25 KA fixed type, including taking down of old unsv MCCB after disconnecting existing cables and reconnecting the cabes with proper lugs and glands to new MCCB"s complete all as specified and directed.Make : Schneider/Indo Asian/Havells/standard
217All as per ser item No 118 above but MCCB 100 Amp
218All as per ser item No 118 above butMCCB 63 Amp
219M&L for earthing complete with GI steel earth plate electrode 60cm x 60cmx6 mm thick barried directly in ground vertically to a depth not less than 2.25 metres below ground level with top edge of earth plate at a depth not less than 1.5 mtrs below level ground, connected to GI srtip 32x6mm by means of nuts, bolts checks nuts and washers made of GI iron or steel earth wire protected by GI iron pipe 40mm bore, medium grade and connected to main switch board or main control board as directed and including concrete pit in PCC (1:3:6) type C1, pre-cast RCC over slab 30cmx30cmx10cm with one lifting handle made of 8mm dia MS bar funnel wire mesh, 20mm bore GI or steel pipe medium grade for watering, charcoal or coke and salt in alternate layers, necessary excavation and earth work in any type of soil complete all as shown in electrical plate No 3 of MES schedule Part-I and testing after completion.
220Calibration and overhauling of injector assembly of 625 KVA DG Set including replacement of necessary spare parts as directed.
221Calibration and overhauling of injector assembly of 100 KVA DG Set including replacement of necessary spare parts as directed.
222Taking out of UNSV water pump assy 625 KVA Kirloskar/Cummins engine and carrying out overhauling including supply and fix water pump kit all as directed and specified.
223Taking out of UNSV water pump assy 50 KVA Kirloskar engine and carrying out overhauling including supply and fix water pump kit all as directed and specified.
224Preparing old painted surface of 625 KVA DG set including cleaning throughly scraping and applying two coats of synthetic enamel paint over a coat of red oxide primer using spary painting including writing SM/MES No on the body of the DG Set complete all as directed by Engr-in-Charge.
225Calibration and over hauling of PT pump with replacement of following for 100 KVA (Make : Kirloskar Cummins) DG Set :- (a)Throttle shaft of PT Pump. (b)Kit barrel and plunger. (c)Gasket Set. (d)Shim. (e)Washer. (f)Gear pump. (g)Seals. (h)Gear pump adopter (j)Elbow. (k)Cap screw. (l)"O" ring. (m)Screen filter.
226Calibration and over hauling FTP or PT Pump of 50 KVA DG Set with replacement of the following parts :- (a)Delivery valve - 06 Nos. (b)Bearing - 02 Nos. (c)Elements - 06 Nos. (d)Main spring - 06 Nos. (e)Gasket sets. (f)Seal. (g)Cap screw. (h)"O" ring - 01 Set. (j)Governer assembly - 01 Set. (k)Screen filter.
227Supply and Layingor fixing or passing through pipe, XLPE/PVC insulated, armoured heavy duty electric cable with aluminium conductor 1100 volts grade cross sectional area 10 Sqmm 4 core including necessary connection and providing cable lugs as required includingdisconnection/taking down of existing cable all as specified.
228Supply and Layingor fixing or passing through pipe, XLPE/PVC insulated, armoured heavy duty electric cable with aluminium conductor 1100 volts grade cross sectional area 70 Sqmm 3.5 core including necessary connection and providing cable lugs as required includingdisconnection/taking down of existing cable all as specified.
229Excavation in trenches not exc. 1.5 metre wide and not exc.1.50 mtr depth for laying of underground cable, erection of poles etc. and getting out in soft/loose soil including separating serviceable bricks for re-use at site obtained during excavation complete all as specified and directed.
230Returning, filling in including spreading, levelling, watering and well ramming in layers not exceeding 25cm thick complete all as specified and directed.
231Removal of surplus soil not exc 50mtrdistance and depositing where directed.
232Supply and laying un-reinforced precast concrete cable cover class LV, type-I, flat size 250 mm x 150 mm x 40 mm laid in trenches etc. complete all as specified and as directed.
233M&L sand cushioning for protection of cable complete all as specified and directed.
234M&L for cleaning underground / semi-underground sumpsof 10,000 gal capacity by draining out sludge from bottom, by blocking all inlet/outlet, removing alge-fungi growth from wall, floor, ceiling by wire brush/ water jet pressure machine, cleaning complete surface and dis-infecting with bleaching powder all as specified and directed.
235All as per Item No 136.00 above but 20,000 gallons capacity.
236M & L for cleaning of over head reservoirof 20000 gal capacityby draining out water,removing sludge, alge-fungigrowth from walls/floor, roof by rubbing with wire brush and disinfecting the reservoir with bleaching powder, draining out and making reservoir totally clean all as specified and directed.
237M & L for cleaning RCC / PVC Service Tanks upto 500 lit capacity by draining out entire water, removing sludge, mud etc, cleaning the ceilings from spider webs, mud accumulations etc., with water jets etc., brushing / rubbing with wire / nylon brush / mop to remove all algae / fungal growth and moss etc. entirely from walls, floors, etc. washing clean with fresh water by using water jets and then again washing and treating with anti - bacterial agents, disinfectants and bleaching powder, as required at site and writing in paint of approved font of size "Date of Cleaning" and "Capacity" of sumps cleaning off the surroundingcomplete all as specified and directed by the Engineer-in-charge following capacities:
238All as per item No 139.00 above but501 Ltrs to 1,000 Ltrs capacity.
239All as per item No 139.00 above but1001 Ltrs to 2,000 Ltrs capacity.
240All as per item No 139.00above but2001 Ltrs to 5,000 Ltrs capacity.
241M & L for dismantling carefullly fly wheel ring of 250 KVA DG Set and supply and fix new wheel ring to match the grooves of starter of existing model complete and testig for satisfactorily functioning.
242M & L for dismantling fuel level indicator pipe and supply and fix new PVC heavy duty white transparent pipe to botton and top fuel level knob and mark the levels of fuel tank including two nos. jublee clips of suitable size all as specified and as directed by Engineer-In-Charge.
243M&L for Cleaning of underground/semi underground sump/well by draining out sludge from bottom, by blocking all inlet/outlet, removing alge-fungi growth from wall, floor, ceiling by wire brush/ water jet pressure machine, cleaning complete surface and dis-infecting with bleaching powder and marking cleaning date and due date all as specified and directed. NSD Sewri. (a) 90800 ltrs capacity
244-ditto- all as per item No.145 but Capacity of68100 ltrs.
245Fabricate supply and fix valve chamber coversmade out of suitable size MS angle/MS plate/flat/rod, hinges, locking arrangement including painting with two coats of synthetic enamel paint over one coat of red oxide primer including removing existing unserviceable rusted cover all as directed.
246Dismantling unsv PVC water tanks and S&F 500 litre capacity ISI marked rotational moulded polythene water storage tank with cover cylinderical vertical type clossed top hoisted and fixed in position all as specified. ( Tank Covers shall be Cast Iron casted all as per BMC approval norms and cost of the same is deemed to be included in this Item rate) Make of Tank :- Sintex / Polygon (ISI Marked )
247All as per item No 148.00 above but 1000 litre capacity
248All as per item No 148.00above but 2000 litre capacity
249Supply, install in repairs out door type (Double door) LT kiosk Powder coated,free standing type compartmentalized in construction allConfirming to IS 8623 Part 1 1993CPRI approved factory fabricatedby enlisted make made out of 3 mm thick CRCA sheet & suitable size as apporved by GE to accomodate all accessories / fittings, MCCB, MCB, Contactors and TPN Copper bus bars. The TPN bus bars shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on DMC/epoxy insulator. The bus bar shall have copper extension links for connecting with out going MCCB. The out Going MCCB Shall be provided with copper extension link & copper bus bar for connecting the cables. Thecubicle shallhaveabottomchannel & free standing frame (Height 0.60 Mtr from GL) made of angle iron of size not less than 50 mm x 50mm x 6mm & detachable predrilled gland plateof thickness not less than 3 mm thickpowder coated should be used at thebottom for entry of armoured cableof adequate size with glands.The above panel shall be front & Back centre openable lockable /openable by key from both sides. The panel shall be Dust, vermin proof and powder coated of approved thickness complete including CTs, control wiring by 1.5 Sqmm Wireand consisting the following, including taking down of old unsv panel after disconnecting Existing cables, & Reconnecting the cables to new panels, replacing of cable glands, lugsand including PCC foundation, excavation, foundation bolts etc. (a) Copper bus bar 400 Amps for 3 phase and Neutral. (b) MCCB FP 200 Amps 256 KA 415 Volts - 01 Nos as a Incommer (c) MCCB TPN 100 Amps, 25 KA 415 Volts - 02 Nos (d) MCCB TPN 63 Amps, 25 KA 415 Volts - 01 Nos (e) MCB SPN 40 Amps, 10KA 415 Volts - 02 Nos (f) Digital VAF Meter -1 Nos (g) Street light timer circuit with the following - (h) M L 3 Contactor -1 Nos (ii) Street Light Timer FM 200 - 1 Nos (iii) Auto Manual Selector Switch with Circuit (iv) MCB TPN 40 A, 10 KA- 01 (i) RYB Indicator lamp - 1 Set. Note - The lay out drawing of the panel shall be got approved by the contractor before panel fabrication from GE and shall be fabricated from CPRI approved manufacturer
250All as per item No 151 above but with the following acessories:- (a) Copper bus bar 300 Amps for 3 phase and Neutral. (b) MCCB TP 200 Amps 25 KA 415 Volts - 01 Nos as a Incommer (c) MCCB TP 63 Amps, 25 KA 415 Volts - 02 Nos (d) 25 HP S/D Starter - 02 Nos (e) ON/ OFF Push Button with Lamp - 02 Set (f) Digital VAF Meter -1 Nos (g) Street light timer circuit with the following - (h)Auto Manual Selector Switch with Circuit - 03 Nos (i) RYB Indicator lamp - 1 Set. Note - The lay out drawing of the panel shall be got approved by the contractor before panel fabrication from GE and shall be fabricated from CPRI approved manufacturer
251All as per item No 151 above but with the following acessories:- (a) Copper bus bar 100 Amps for 3 phase and Neutral. (b) MCCB TP 63 Amps 25 KA 415 Volts - 01 Nos as a Incommer (c) MCB TP 20 Amps, 10 KA 415 Volts - 02 Nos (d) 5 HP S/D Starter - 02 Nos (e) ON/ OFF Push Button with Lamp - 02 Set (f) Digital VAF Meter -1 Nos (g) Street light timer circuit with the following - (h)Auto Manual Selector Switch with Circuit - 03 Nos (i) RYB Indicator lamp - 1 Set. Note - The lay out drawing of the panel shall be got approved by the contractor before panel fabrication from GE and shall be fabricated from CPRI approved manufacturer
252Supply, install,in repair/ renewal feeder piller box outdoor type, IP-54 protection CPRI approved, factory fabricated, cubical panel wall mounted, self supported, free standing type, made out of 3 m thick CRCA sheet with locking arragement, suitable for 3 phase, 4 wire, 415 volt, 50HZ, AC supply including suitable size copper conductor control wiring and powder coating with connecting the cables with necessary cable glands, lugs etc proper arrangement for veritilation complete with and including the following accessories :- Location: NSD Sewri & TS Mahul (i) Copper bus bar Phases & Neutral for 200 Amps- 01 set (a) MCCB 4 pole 25 KA 100A - 1 Nos (b) MCB TPN 40 Amp 10 KA- 01 Nos (c) MCB SPN 32 Ampc 10 KA - 01 Nos
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