Tender For Repair Of Water Tankers No. Jk14b-5225 As Per Boq, udhampur-Jammu And Kashmir

Repair Of Water Tankers No. Jk14b-5225 As Per Boq-2 Engine Overhauling :-Repairs to engine by way of extraction of engine with the help of crane from tanker, dismantling of engine Head from Engine thenextraction of worn out/damaged parts, then overhauling of engine by P/F of new parts i.e. piston-06nos gudgeon pin-06 nos& circlips-06 no., Cylinder liner-06 no., Valve inlet-06 no., Valve exhaust-06 no.,Gasket kit-01 no, Bearing crankshaftmain-01set ,Bearing connecting rod Big end-01 set, Bearing connecting rod small end-01 set, seal crankshaft rear-01 no, seal valve inlet -06 no., valve guide inlet & exhaust-12 no, spring inlet & exhaust valve inner-12 no, spring inlet & exhaust valve outer-12 no, stud cylinder block to cylinder head-12 no, Nut cylinder head releasing stud-12 no, Bush rocker arm-12 no, Bolt connecting rod cap-12 no, Nut connecting rod cap-12 no., fuel injectors-04 no, rocker shaft-01 no, connecting rod assembly-02 no, seal Timing case front cover-01 no, Tappet-12 no, screw tappet adjusting-12 no., nut tappet adjusting-12 no, sump bolt with washer-15 no, Araldite tube-02 no, cotton cloth -03 kg, jain maker tube-01 no, diesel for washing of parts ,testing & idle running-50 lit., engine oil-18 lit., M.oil filter-01 no, Fuel filter set-01 no, grease-03 kg etc. The job also includes welding of two three coats of material, turning, grinding and polishing of crankshaft to make standard size. The Job includes boring and polishing of cylinder block to the standard size. Assembling of the complete engine and testing on full load. The job includes cost of material andlabour charges(Complete job) 3 Dismantling of Front & Rear wheel for repairs, job involves extracting of defective parts, cleaning, inspecting, P/F of new parts in place of defective parts,cleaning withK oil/waste cloth, repairing by P/F of new parts i.e Front Wheel Oil Seals - 2 nos. Front Axle Taper Roller Bearing – Inner-2 Nos, Front Axle Taper Roller Bearing – Outer- 1 Nos,oil seals(F&R), Hub Bearing Inner- 1 No, Hub Bearing Outer-1 No, Brake Pedal -1 No, MC Assembly-1 No, Front and rear wheel brake lining along with rivets– 2 set and allied spares. Complete job includes cost of material, labour charges and includes all taxes. 4 Repairs of the electrical system of the vehicle by its complete checking and replacing the damaged wiring, P/F of fused bulbs, assorted size L.T. wires, cabin lights, side indicators, front head lights with bulbs, holders, side indicators, speedometer cable. Also P/F of tail light assys, T-horn, etc. Complete job including cost of material and labour charges. 5 Repairs to Self: - Repairs to self of the vehicle by dismantling it, cleaning and testing of parts and the P/F of Self carbon brush set-01 set, Field coil -01 set, bendix drive-01 no., petrol for cleaning of parts, self solenoid switch-01 no., voltage regulator-01 no. including rewinding of armature. Testing and fitting to the vehicle. The complete job include cost of material and labour charges. 6 Repairs to Gear box :- Labour charges for dismantling of gear box & removing of damaged parts with P/F of new parts i.e. 1stspeed gear-01 no., 3rd speed gear-01 no counter shaft bearing-02 no., shaft bolt with washer-05 no., synchronizing ring-02 no., chuck nut-02 no., Needle bearing -01 no., Puppet bolt & spring, Joint kit -01 no., Engaging gear-01 no., Main shaft chuck nut -01 no. Gear oil-08 ltrs and differential oil 12 ltrs the job includes polishing of main shaft, labour charges and cost of material.(Complete job) 7 Dismantling of suspension assys. – 4nos. (F & R) of the truck, removal of damaged leaf springs, re-tensioning of leaf springs, P/F of new leaves in place of damaged/cracked such as Spring leaf front main/with bush – 2nos., Spring leaf 4th Rear – 3nos. & Leaf spring Rear 5th – 2nos, centre bolts – 4nos., U-Clamps - 06 Nos., shackle pins, washers, hangers – 2nos., greasing of the assys., also repairs to the propeller shaft by way of p/f new centre bearing with rubber, U.J. Cross assy. – 1no. and shaft nut/bolts. Complete job including cost of material and labour charges. 8 Labour charges for complete Painting of vehicle by way of scrapping its old paintand then painting of complete body with two coats of red oxide first and then two coats of décorpaint andtwo coats on chassis and rims of fourwheels with black paint. The job include including letter writing, servicing greasing also.The job also includes repairs to door (02 no,s), repairs to front mirror of the tanker by replacing of rubber and then refixing to the vehicle, repairs to the bumper by general denting and then painting of all the parts including repairs to minor leakages of water tank . (Complete Job ) 9 Labour charges for dismantling of rotary fuel pump for overhauling with replacement of worn out parts and testing of fuel pump with P/F of bush -01 no., accelerator lever -01 no., Nozzle -01 set, delivery valve -01 set, pump Element -01 set., Taper roller -01 no., bleeding screw -01 no., benzo washer / bolt -02 no., Fuel pipe main -01 no., fuel pipe main -01 no, feed pump-01 no. The job includes cost of material and labour charges. (Complete job) 10 Repairs to the radiator by flushing upper and lower tanks with caustic soda, soldering its leaking tubes, straightening the fins, replacement of leaking hoses and then reassembling after checking leakage. Also repairs to the fuel system by servicing to fuel tank by cutting and then welding, replacement of fuel pipes, injector pipes with new ones.The job also includes minor repairs to the DG pump set installed at the back of vehicle. Complete job including cost of material and labour charges. 11 P/F of rear water pump-01 no. including lowering of old damaged one and then fixing of new pump including all allied parts. The job also includes repairs to pump platform by way of removal of damaged sections and then repairing it by way of welding etc. The job includes cost of material and labour charges for fitting and checking. Complete job. 12 Repairs to the pneumatic brake system by dismounting the air brake booster and dismantelling them, checking and cleaning of parts, then removing wornout/ defective parts with P/F of air booster diaphragm- 1 No., air booster piston- 1 No., unloader valve kit- 1 No. and brush set, testing of booster on pressure machine, refittingThe job includes cost of materials, labour charges,tools and tackles required to execute the job.Complete Job. 13 Repairs to clutch system by way of dismantling of clutch system for repair with P/F of defective/ worn outparts i.e. clutch plate -1 no, pressure plate -01 no, assy. clutchrelease bearing -01 no, assy. clutch release fork -01 no,clutch back plate-01 no, clutch paddle bush -01 no,.(Complete Job) 14 Repairs to Tie rod & King pin assy. by way of dismantling, extraction of worn-out parts and replacement with p/f of new parts i.e. king pin-02 no., king pin bush-04 no., king pin bearing-02 no., arm bolt-01 no., spacer-02no., shims-02 no., o-ring -02 no.,king pin lock-02 no., Tie rod end L/H and R/H-01 set, tie rod end repair kit-01 kit, king pin repair kit-01 no. alignment of wheel and checking. The job includes cost of material and labour charges for fitting and checking. Complete job. 15 Welding of water tank body at the affected spots which includes welding at joints and worn out spots by way of welding, MS sheet over the affected spots to make the water tank body leak proof

Sr No	CorrigendumDate	Corrignedum	CorrigendumType	NewSubmissionDate
1	10-Jan-2024	date extend	Date	13-01-2024

INR 500 /-

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Name of Work:-REPAIR OF TANKER NO. JK14B-5225

Sl. No.	Item Description
1	TANKER NO. JK14B-5225
2	Engine Overhauling :-Repairs to engine by way of extraction of engine with the help of crane from tanker, dismantling of engine Head from Engine thenextraction of worn out/damaged parts, then overhauling of engine by P/F of new parts i.e. piston-06nos gudgeon pin-06 nos& circlips-06 no., Cylinder liner-06 no., Valve inlet-06 no., Valve exhaust-06 no.,Gasket kit-01 no, Bearing crankshaftmain-01set ,Bearing connecting rod Big end-01 set, Bearing connecting rod small end-01 set, seal crankshaft rear-01 no, seal valve inlet -06 no., valve guide inlet & exhaust-12 no, spring inlet & exhaust valve inner-12 no, spring inlet & exhaust valve outer-12 no, stud cylinder block to cylinder head-12 no, Nut cylinder head releasing stud-12 no, Bush rocker arm-12 no, Bolt connecting rod cap-12 no, Nut connecting rod cap-12 no., fuel injectors-04 no, rocker shaft-01 no, connecting rod assembly-02 no, seal Timing case front cover-01 no, Tappet-12 no, screw tappet adjusting-12 no., nut tappet adjusting-12 no, sump bolt with washer-15 no, Araldite tube-02 no, cotton cloth -03 kg, jain maker tube-01 no, diesel for washing of parts ,testing & idle running-50 lit., engine oil-18 lit., M.oil filter-01 no, Fuel filter set-01 no, grease-03 kg etc. The job also includes welding of two three coats of material, turning, grinding and polishing of crankshaft to make standard size. The Job includes boring and polishing of cylinder block to the standard size. Assembling of the complete engine and testing on full load. The job includes cost of material andlabour charges(Complete job)
3	Dismantling of Front & Rear wheel for repairs, job involves extracting of defective parts, cleaning, inspecting, P/F of new parts in place of defective parts,cleaning withK oil/waste cloth, repairing by P/F of new parts i.e Front Wheel Oil Seals - 2 nos. Front Axle Taper Roller Bearing – Inner-2 Nos, Front Axle Taper Roller Bearing – Outer- 1 Nos,oil seals(F&R), Hub Bearing Inner- 1 No, Hub Bearing Outer-1 No, Brake Pedal -1 No, MC Assembly-1 No, Front and rear wheel brake lining along with rivets– 2 set and allied spares. Complete job includes cost of material, labour charges and includes all taxes.
4	Repairs of the electrical system of the vehicle by its complete checking and replacing the damaged wiring, P/F of fused bulbs, assorted size L.T. wires, cabin lights, side indicators, front head lights with bulbs, holders, side indicators, speedometer cable. Also P/F of tail light assys, T-horn, etc. Complete job including cost of material and labour charges.
5	Repairs to Self: - Repairs to self of the vehicle by dismantling it, cleaning and testing of parts and the P/F of Self carbon brush set-01 set, Field coil -01 set, bendix drive-01 no., petrol for cleaning of parts, self solenoid switch-01 no., voltage regulator-01 no. including rewinding of armature. Testing and fitting to the vehicle. The complete job include cost of material and labour charges.
6	Repairs to Gear box :- Labour charges for dismantling of gear box & removing of damaged parts with P/F of new parts i.e. 1stspeed gear-01 no., 3rd speed gear-01 no counter shaft bearing-02 no., shaft bolt with washer-05 no., synchronizing ring-02 no., chuck nut-02 no., Needle bearing -01 no., Puppet bolt & spring, Joint kit -01 no., Engaging gear-01 no., Main shaft chuck nut -01 no. Gear oil-08 ltrs and differential oil 12 ltrs the job includes polishing of main shaft, labour charges and cost of material.(Complete job)
7	Dismantling of suspension assys. – 4nos. (F & R) of the truck, removal of damaged leaf springs, re-tensioning of leaf springs, P/F of new leaves in place of damaged/cracked such as Spring leaf front main/with bush – 2nos., Spring leaf 4th Rear – 3nos. & Leaf spring Rear 5th – 2nos, centre bolts – 4nos., U-Clamps - 06 Nos., shackle pins, washers, hangers – 2nos., greasing of the assys., also repairs to the propeller shaft by way of p/f new centre bearing with rubber, U.J. Cross assy. – 1no. and shaft nut/bolts. Complete job including cost of material and labour charges.
8	Labour charges for complete Painting of vehicle by way of scrapping its old paintand then painting of complete body with two coats of red oxide first and then two coats of décorpaint andtwo coats on chassis and rims of fourwheels with black paint. The job include including letter writing, servicing greasing also.The job also includes repairs to door (02 no,s), repairs to front mirror of the tanker by replacing of rubber and then refixing to the vehicle, repairs to the bumper by general denting and then painting of all the parts including repairs to minor leakages of water tank . (Complete Job )
9	Labour charges for dismantling of rotary fuel pump for overhauling with replacement of worn out parts and testing of fuel pump with P/F of bush -01 no., accelerator lever -01 no., Nozzle -01 set, delivery valve -01 set, pump Element -01 set., Taper roller -01 no., bleeding screw -01 no., benzo washer / bolt -02 no., Fuel pipe main -01 no., fuel pipe main -01 no, feed pump-01 no. The job includes cost of material and labour charges. (Complete job)
10	Repairs to the radiator by flushing upper and lower tanks with caustic soda, soldering its leaking tubes, straightening the fins, replacement of leaking hoses and then reassembling after checking leakage. Also repairs to the fuel system by servicing to fuel tank by cutting and then welding, replacement of fuel pipes, injector pipes with new ones.The job also includes minor repairs to the DG pump set installed at the back of vehicle. Complete job including cost of material and labour charges.
11	P/F of rear water pump-01 no. including lowering of old damaged one and then fixing of new pump including all allied parts. The job also includes repairs to pump platform by way of removal of damaged sections and then repairing it by way of welding etc. The job includes cost of material and labour charges for fitting and checking. Complete job.
12	Repairs to the pneumatic brake system by dismounting the air brake booster and dismantelling them, checking and cleaning of parts, then removing wornout/ defective parts with P/F of air booster diaphragm- 1 No., air booster piston- 1 No., unloader valve kit- 1 No. and brush set, testing of booster on pressure machine, refittingThe job includes cost of materials, labour charges,tools and tackles required to execute the job.Complete Job.
13	Repairs to clutch system by way of dismantling of clutch system for repair with P/F of defective/ worn outparts i.e. clutch plate -1 no, pressure plate -01 no, assy. clutchrelease bearing -01 no, assy. clutch release fork -01 no,clutch back plate-01 no, clutch paddle bush -01 no,.(Complete Job)
14	Repairs to Tie rod & King pin assy. by way of dismantling, extraction of worn-out parts and replacement with p/f of new parts i.e. king pin-02 no., king pin bush-04 no., king pin bearing-02 no., arm bolt-01 no., spacer-02no., shims-02 no., o-ring -02 no.,king pin lock-02 no., Tie rod end L/H and R/H-01 set, tie rod end repair kit-01 kit, king pin repair kit-01 no. alignment of wheel and checking. The job includes cost of material and labour charges for fitting and checking. Complete job.
15	Welding of water tank body at the affected spots which includes welding at joints and worn out spots by way of welding, MS sheet over the affected spots to make the water tank body leak proof