Tender For Supply Installation And Commissioning Of Plastic Recycling Machineries At The Project Site Of Kinfra Industrial Estate, Kunnamthanam, Pathanamthitta District, kunnamthanam-Kerala

Supply Installation And Commissioning Of Plastic Recycling Machineries At The Project Site Of Kinfra Industrial Estate, Kunnamthanam, Pathanamthitta District , Supply,Installation And Commissioning Offeeding Conveyor Belt Having Stand Material-Ms Fabricated,Motor-2 Hp ,1400 Rpm,Gear-Aluminum Worm Gear,Belt-Pvc 3 Ply Coated, 4 Mm Thick,Clits Height- 75 Mm,Rubber Roll -Natural Black Coated, Roller Length-410 Mm , Supply,Installation And Commissioning Of Plastic Wet Grinder Machine Having Throat Size-480Mmx 460Mm,Body- Ms Fabricated Heavy Duty,Screen Size-As Per Req. 12Mm-100Mm, Ball Bearing-6322 (2 Nos), Pulley - 16 X 4 Xc -( 2 Nos), 7 X 4 X C -(1 No.), No. Of Blades-3 Nos Rotatory&2 Nos Fixed, Blade Size-Rotatory-450X100x25mm & Fixed- 450X150x25mm, Blade Material-D2knl Or Ms ( Hard Welded Tips), Motor-30 Hp ,1400 Rpm ,Standard,Oil Seal-130 X 115 X 13 -(2 Nos).,150 X 115X13-(20Nos), V Belt-4 Nos C-Type,Panel Board With Starter- Wall Type,Jumper - Small Type (4 Nos), Spare Blade-1 Set ,Output-Film-150-200 Kg/Hr &Article- 200-225Kg/Hr. , Supply,Installation And Commissioning Offriction Washer Machine Having Motor-15Hp, 1440 Rpm, Foot Type, Rotor Moc.-Ms Plate,15 Mm Thick, Stand - M S Heavy Duty, Screen And Support Frame -S S 304, Cover-S S 304, Cover Thickness-16 Gauge, Screen Hole-Ss 304,3Mm Hole Perforated Sheet, Screen Sheetthickness-10 Gauge, Panel Board-I Type, Rotter-16” Dia,Pulley-10 X 4 X C-( 1 No) &6 X4 X C- (1 No), V Belt -4 Nos ( C Type), Waterpump -1Hp, 3 Ph, Jumper-A-Type, Small, (5Nos), Pedestral-Ucp-217, Out Put Film-150-200 Kg/Hr,Article- 200-300Kg/Hr. , Supply,Installation And Commissioning Offloating Tankhaving Body Structure- M.S. Fabricated , Grade B, Water Contect Part- Ss304, Padal Sprocket Small-110Mm, Id-35Mm, Teeth 18 -( 04 Nos), Key - 8X8, Gear Sprocket-110Mm, Id-45Mm, Teeth 18 – (02 Nos), Chain ( Small To Small Sproket)- Length-108”, Width-18Mm (Oiiii/0.75”), Pedal Motor/ Gear- 2 Hp, 2 Nos, Rpm-1400, Flange, Starter- 3 Nos, Valve-7” Butterfly Valve, Pressure-15Kg/Cm2, Body Type-Ss, Final Material Exit Screw Motor & Gear- 3Hp,1400, Flange Ratio-30:1,Type Nmrv- Rb X 90-90B5,Water Pump-1.5 Hp, Exit Screw Type-Bi Dimensional Exit Screw For Either Sides Material Exit, Pedestal- Ucp-208, (08 Nos) , Supply,Installation And Commissioning Ofsqueezing Dryer Densifier Machine Withbody-M.S Fabricated,Grade B, Gear Box-Helical 200Cd-12.5:1, Gear Box Bearing - 29426 Zkl, Pulley- Taper Lock 9X5xc-(1 No) & 8X5xc-(1No), V Belt- 05 Nos. C-Type,Motor-60Hp,1400 Rpm,3 Phase,415V,Heater- Ceramic (2 Nos)-5 Kw,Drying System Screw Mechanism, Jumper-B-Type (Big) (4 Nos),Out Put- 150-200 Kg/Hr. , Supply,Installation And Commissioning Ofdryer For Hard Material Havingbody-M.S Fabricated, Grade B, Motor - 40 Hp,1400 Rpm,3 Phase,415V, Blower Motor- 5 Hp,Heater- 12 Kw, Pulley-9 X4 X C –Half Solid 125, Drying System-Thermal Drying, Material- Articles V- Belt- 4 Nos. , Supply,Installation And Commissioning Ofrecycling Extruder Of 2 Stage Havingmother-Body-M.S Fafricated,Grade B, Drum Size -30” Id, 12 Mm Thick, Ball Bearing-6328 Zkl & 6320 Zkl Pulley-16 X6x C Taper Lock, 7X 6Xc Solid, Blades-Rotatory-D2knl,(4 Nos), V Belt-C-Type ,(4 Nos), Agglo Drum Cooling- Water Cooling, Extruder- 100 Mm, Body- M.S Fafricated,Grade B, Gear Box -Heavy Duty Helical 200 Cd,12:5:1,Gear Box Bearing- Thrust Bearing 29426 Zkl, Screw & Barrel- 100 Mm En 41B Gas Nitride ( Optional), Screen Changer - 200 Mm With Hydraulic Power Pack , Screen Changing Time - 15 To 20 Sec,Main Motor - 40 Hp,1400 Rpm,3 Phase, Heater-35-40 Kw,Motor Pulley-9 X 4 X C,Gear Box Pulley- 15 X 4 X C, Extruder Baby -110 Mm, Baby-Body -Ms Fabricated,Grade B, Gear Box - Heavy Duty Helical 200 Cd,12:5:1, Gear Box Bearing- Thrust Bearing 29426 Zkl, Screw & Barrel- 110 Mm En 41B Gas Nitride ( Optional),Screen Changer -200 Mm With Hydraulic Power Pack, Screen Changing Time -15 To 20 Sec, Main Motor-30Hp ,1400 Rpm,3 Phase, V Belt- Type C-(4 Nos),Heater- 20-25 Kw, Motor Pulley-10 X 4 X C,Bear Box Pulley- 15 X 4 X C, Water Pump- 1 Hp- 3 Phase, Gear Box Oil Grade- 320,Hydraulic Voil Grade- 68,Pelletizer Cutter Motor- 2Hp ,2800 Rpm Foot, Pelletizer Cutter - 08 Blade Rotatory,01 Blade Fixed, Pelletizer Cutterv- Belt -01 No. Type-B,Pelletizer Pulley- Step Pulley(3/4/5”) B-Type/ Step Pulley(5/6/7”) B-Type,Water Tank-S.S.- 8’ X1.6’ X 16’, Panel Board - Wall Type + Remote Out Put - 125-140 Kg/ Hr. , Supply,Installation And Commissioning Of High Speed Mixer/Blenderfor Mixing Grinded Material /Flakes /Granules Withpigment, Master Batch, Virgin & Semi Virgin Material And For Drying Material With Heater & Blower Attachment Machine Having Specifications Of Drum Sheet- Thick 14 Guage & 12 Guage, Body Material- S.S. Material & M.S. Stand, Pedestal Bearing- Ucfc (Round Type) 208 (40 Mm Hole) – (02 No),Motor-2 Hp,1400-1500 Rpm, Panel Board - Suitable For 2 H.P. Blower- 2 H.P. 1400-1500 Rpm, Heater- 04 Kw – (03 Nos),Vessel Capacity -400 Kg, Batch Capacity- 300 Kg/ Batch, Batch Process Time- 15 Minutes , Supply,Installation And Commissioning Of Roller Dust Removerwith Body Material- Ms Fabricated, Is 2062 Grade B, Not Less Than 5 Mm, Ball Bearing- 6204 Zz -(8 Nos), Pulley-10X3xc-(9Nos), 5X3xc-(1No), Blade-170 Nos (Approximately), Motor-15Hp,1440 Rpm,415 V , 3 Phase,V Belt -C-61-(12Nos)& C-63 -(3Nos), Panel Board-Wall Type, Screen Size- 40X40mm, Pedestal-Ucp 210-(10Nos), Out Put- 150-200 Kg/Hr, Feed Material- Film Waste ( Ld,Hd,Hm,Mlp Etc ) , Supply,Installation And Commissioning Ofplastic Shredding Machine With Capacity - 2000 Kg In 8Hours, Feed - All Types Of Common Municipal Plastic Waste In A Variety Of Materials Such As Hdpe, Lldpe, Pp, Abs, Hips, Nylon, Pc, Pet,Size Of The Shredded Plastic- 0.6 – 2.36 Mm(As Per Irc Sp: 98-2013 Standard), Blade Material- High Carbon High Chromium Alloysteel, Mesh Hole Size - Suitable For The Output Size Mentioned Above, Mesh Material- Mild Steel, Feeding Hopper- Fully Insulated, Motor Capacity - 15Hp – 20Hp, Motor - Make:Abb/Siemens/Schneider Or Equivalent Flame Proof, Efficiency Of Motor Should Comply With Ie-3 Rating Confirming To Iec 60034- 30 Standard And Name Plate To Be Provided Confirming To Is 12615- 2011,Control Panel-Suitable Size Of Contactor, Overload Relay, Control & Power Fuses, Power & Control Terminals, Start/Stop Push Buttons With Lock Facility & Ammeter To Match The Motor Size & Rating, Panel Components/Features- Electronic Motor Protection Relay (Empr) With Single Phasing Protections. Make:L&T/Schneider/Siemens/Abb Or Equivalent With • Led Indication Lamps • Sfu Shall Be Of L&T/Siemens Make Or Equivalent • Door Interlock To Be Provided, So That It Cannot Be Opened With Sfu In On Position And Can Be Padlocked With Sfu In Off Position. • Vermin Proof Grills With Filters To Be Provided I Panel For Proper Ventilation. • All Wiring To Be Provided With Printed Ferrules. • Laminated Control Wiring Diagramto Be Posted On Inner Side Of The Panel Door. Other Features -Noise Control Features • Easy Adjustment Of Blades Manuals- Soft And Hard Copies, Manufacturer Certification- Iso 9001 Certified Preferred , Supply,Installation And Commissioning Ofplastic Dry Waste Conveyor Beltcapacity Output- 500 Kg/H Automation- Variable Frequency Drive, Bearing- Pedestal Type, Speed Control-5 Ft/Min To 30 Ft/Min, Belt Thickness & Width- 5Mm And 900Mm, Conveyor Belt Length- 8M, Motor Capacity In Hp - 5Hp, Belt Material Rubber Type( Pvc) /Heavy Rubber Other Features/Requirement : Flat Bed Type For Material Segregation Provision For Seating Arrangement For Workers While Sorting , Supply,Installation And Commissioning Ofair Cooled Water Chiller Nominal Cooling Capacity @ 15°°°° Degree Water Temperature Of 21.7 Tr , Cooling Capacity@10 Degree Of 17.9 Tr,Control Range- (+10 To +20) Degree Celsius,Ambient Temperature For Chiller -52 Max, Degree Celsius,Compressor Power-(8.81 X 2 = 17.62) Kw,Fan Drive-(0.45 X 4 = 1.8) Kw,Refrigerant- R – 407C, Electrical Power Supply- 450V,50 Hz,3 Phase,Control Voltage-230 V,50 Hz, 1 Phase,Total Connected Load Without Pump-19.42 Kw

INR 1499 /-

INR 125000.0 /-

INR 50 Lakhs /-

Work Name :Supply installation and Commissioning of Plastic Recycling Machineries for the Recycling Plant at Pathanamthitta, krerala

Sl. No.	Item Description
1	Supply,Installation and Commissioning ofFeeding conveyor Belt having stand material-MS Fabricated,Motor-2 HP ,1400 RPM,Gear-Aluminum Worm Gear,Belt-PVC 3 Ply Coated, 4 MM thick,Clits Height- 75 MM,Rubber Roll -Natural Black Coated, Roller Length-410 MM
2	Supply,Installation and Commissioning of Plastic Wet Grinder Machine having Throat Size-480MMX 460MM,Body- MS Fabricated Heavy Duty,Screen Size-As per Req. 12MM-100MM, Ball Bearing-6322 (2 Nos), Pulley - 16 X 4 XC -( 2 Nos), 7 X 4 X C -(1 No.), No. Of Blades-3 Nos Rotatory&2 Nos Fixed, Blade Size-Rotatory-450X100X25MM & Fixed- 450X150X25MM, Blade Material-D2KNL or MS ( Hard Welded Tips), Motor-30 HP ,1400 rpm ,Standard,Oil Seal-130 X 115 X 13 -(2 Nos).,150 X 115X13-(20Nos), V Belt-4 Nos C-Type,Panel Board with Starter- Wall Type,JUMPER - Small Type (4 Nos), Spare blade-1 set ,OutPut-FILM-150-200 Kg/Hr &ARTICLE- 200-225Kg/Hr.
3	Supply,Installation and Commissioning offriction washer machine having Motor-15HP, 1440 RPM, Foot TYPE, Rotor Moc.-MS plate,15 MM thick, Stand - M S Heavy Duty, Screen and Support Frame -S S 304, Cover-S S 304, Cover Thickness-16 Gauge, Screen Hole-SS 304,3MM Hole Perforated Sheet, Screen SheetThickness-10 Gauge, Panel Board-I Type, Rotter-16” Dia,Pulley-10 X 4 X C-( 1 No) &6 X4 X C- (1 No), V Belt -4 Nos ( C Type), WaterPump -1HP, 3 PH, Jumper-A-Type, Small, (5Nos), Pedestral-UCP-217, Out Put FILM-150-200 Kg/Hr,ARTICLE- 200-300Kg/Hr.
4	Supply,Installation and Commissioning ofFloating Tankhaving BODY STRUCTURE- M.S. FABRICATED , Grade B, WATER CONTECT PART- SS304, PADAL SPROCKET SMALL-110MM, ID-35MM, TEETH 18 -( 04 NOS), key - 8x8, GEAR SPROCKET-110MM, ID-45MM, TEETH 18 – (02 NOS), CHAIN ( Small to Small Sproket)- Length-108”, Width-18MM (OIIII/0.75”), PEDAL MOTOR/ Gear- 2 HP, 2 NOS, RPM-1400, FLANGE, STARTER- 3 Nos, Valve-7” Butterfly Valve, Pressure-15Kg/CM2, Body Type-SS, Final Material Exit Screw Motor & Gear- 3HP,1400, Flange Ratio-30:1,Type NMRV- RB X 90-90B5,WATER PUMP-1.5 HP, Exit Screw Type-Bi Dimensional Exit screw for either sides material exit, Pedestal- UCP-208, (08 NOS)
5	Supply,Installation and Commissioning ofSqueezing Dryer Densifier Machine withBODY-M.S FABRICATED,Grade B, GEAR BOX-HELICAL 200CD-12.5:1, GEAR BOX BEARING - 29426 ZKL, PULLEY- TAPER LOCK 9X5XC-(1 No) & 8X5XC-(1No), V BELT- 05 NOS. C-TYPE,MOTOR-60HP,1400 rpm,3 Phase,415V,HEATER- CERAMIC (2 NOS)-5 KW,DRYING SYSTEM SCREW MECHANISM, JUMPER-B-TYPE (BIG) (4 NOS),OUT PUT- 150-200 KG/HR.
6	Supply,Installation and Commissioning ofDryer for Hard Material havingBODY-M.S FABRICATED, Grade B, MOTOR - 40 HP,1400 rpm,3 Phase,415V, BLOWER MOTOR- 5 HP,HEATER- 12 KW, PULLEY-9 X4 X C –HALF SOLID 125, DRYING SYSTEM-THERMAL DRYING, MATERIAL- ARTICLES V- Belt- 4 Nos.
7	Supply,Installation and Commissioning ofRecycling Extruder of 2 Stage havingMOTHER-BODY-M.S FAFRICATED,GRADE B, DRUM SIZE -30” ID, 12 MM THICK, BALL BEARING-6328 ZKL & 6320 ZKL PULLEY-16 X6X C TAPER LOCK, 7X 6XC SOLID, BLADES-ROTATORY-D2KNL,(4 NOS), V BELT-C-TYPE ,(4 NOS), AGGLO DRUM COOLING- WATER COOLING, EXTRUDER- 100 MM, BODY- M.S FAFRICATED,GRADE B, GEAR BOX -HEAVY DUTY HELICAL 200 CD,12:5:1,GEAR BOX BEARING- THRUST BEARING 29426 ZKL, SCREW & BARREL- 100 MM EN 41B GAS NITRIDE ( OPTIONAL), SCREEN CHANGER - 200 MM WITH HYDRAULIC POWER PACK , SCREEN CHANGING TIME - 15 TO 20 SEC,MAIN MOTOR - 40 HP,1400 RPM,3 PHASE, HEATER-35-40 KW,MOTOR PULLEY-9 X 4 X C,GEAR BOX PULLEY- 15 X 4 X C, EXTRUDER BABY -110 MM, BABY-BODY -MS FABRICATED,GRADE B, GEAR BOX - HEAVY DUTY HELICAL 200 CD,12:5:1, GEAR BOX BEARING- THRUST BEARING 29426 ZKL, SCREW & BARREL- 110 MM EN 41B GAS NITRIDE ( OPTIONAL),SCREEN CHANGER -200 MM WITH HYDRAULIC POWER PACK, SCREEN CHANGING TIME -15 TO 20 SEC, MAIN MOTOR-30HP ,1400 RPM,3 PHASE, V BELT- TYPE C-(4 NOS),HEATER- 20-25 KW, MOTOR PULLEY-10 X 4 X C,BEAR BOX PULLEY- 15 X 4 X C, WATER PUMP- 1 HP- 3 PHASE, GEAR BOX OIL GRADE- 320,HYDRAULIC VOIL GRADE- 68,PELLETIZER CUTTER MOTOR- 2HP ,2800 RPM FOOT, PELLETIZER CUTTER - 08 BLADE ROTATORY,01 BLADE FIXED, PELLETIZER CUTTERV- BELT -01 NO. TYPE-B,PELLETIZER PULLEY- STEP PULLEY(3/4/5”) B-TYPE/ STEP PULLEY(5/6/7”) B-TYPE,WATER TANK-S.S.- 8’ X1.6’ X 16’, PANEL BOARD - WALL TYPE + REMOTE OUT PUT - 125-140 KG/ HR.
8	Supply,Installation and Commissioning of High Speed Mixer/BlenderFor Mixing Grinded Material /Flakes /Granules withPigment, Master Batch, Virgin & Semi Virgin Material and For Drying Material With Heater & Blower Attachment Machine having specifications of Drum sheet- THICK 14 GUAGE & 12 GUAGE, Body material- S.S. MATERIAL & M.S. STAND, Pedestal bearing- UCFC (ROUND TYPE) 208 (40 MM HOLE) – (02 NO),Motor-2 HP,1400-1500 RPM, Panel board - SUITABLE FOR 2 H.P. Blower- 2 H.P. 1400-1500 RPM, Heater- 04 KW – (03 Nos),Vessel capacity -400 KG, Batch capacity- 300 KG/ BATCH, Batch process time- 15 MINUTES
9	Supply,Installation and Commissioning of Roller Dust Removerwith Body Material- MS Fabricated, IS 2062 Grade B, Not less than 5 mm, Ball Bearing- 6204 ZZ -(8 Nos), Pulley-10X3XC-(9Nos), 5X3XC-(1No), Blade-170 Nos (approximately), Motor-15HP,1440 RPM,415 V , 3 phase,V Belt -C-61-(12Nos)& C-63 -(3Nos), Panel Board-Wall Type, Screen Size- 40X40MM, Pedestal-UCP 210-(10Nos), Out Put- 150-200 Kg/Hr, Feed material- Film waste ( LD,HD,HM,MLP etc )
10	Supply,Installation and Commissioning ofPlastic Shredding Machine with Capacity - 2000 kg in 8hours, Feed - All types of common municipal plastic waste in a variety of materials such as HDPE, LLDPE, PP, ABS, HIPS, nylon, PC, PET,Size of the Shredded Plastic- 0.6 – 2.36 mm(As per IRC SP: 98-2013 standard), Blade material- High Carbon High Chromium alloysteel, Mesh hole size - Suitable for the output size mentioned above, Mesh material- Mild steel, Feeding hopper- Fully insulated, Motor Capacity - 15HP – 20HP, Motor - Make:ABB/SIEMENs/SCHNEIDER Or Equivalent Flame proof, Efficiency of motor should comply with IE-3 rating confirming to IEC 60034- 30 standard and name plate to be provided confirming to IS 12615- 2011,Control Panel-Suitable size of contactor, overload relay, control & power fuses, power & control terminals, start/stop push buttons with lock facility & ammeter to match the motor size & rating, Panel Components/features- Electronic Motor protection relay (EMPR) with single phasing protections. Make:L&T/Schneider/Siemens/ABB or Equivalent with • LED Indication Lamps • SFU shall be of L&T/Siemens make or Equivalent • Door interlock to be provided, so that it cannot be opened with SFU in ON position and can be padlocked with SFU in OFF position. • Vermin proof Grills with filters to be provided I panel for proper ventilation. • All wiring to be provided with printed ferrules. • Laminated control wiring diagramto be posted on inner side of the panel door. Other features -Noise control features • Easy adjustment of blades Manuals- Soft and hard copies, Manufacturer certification- ISO 9001 certified preferred
11	Supply,Installation and Commissioning ofPlastic Dry Waste Conveyor BeltCapacity Output- 500 kg/h Automation- Variable frequency drive, Bearing- Pedestal Type, Speed Control-5 ft/min to 30 ft/min, Belt Thickness & Width- 5mm and 900mm, Conveyor belt length- 8m, Motor capacity in HP - 5HP, Belt Material Rubber Type( PVC) /heavy rubber Other Features/requirement : Flat bed type for material segregation Provision for seating arrangement for workers while sorting
12	Supply,Installation and Commissioning ofAir Cooled water Chiller Nominal Cooling Capacity @ 15°°°° Degree water Temperature of 21.7 TR , Cooling Capacity@10 Degree of 17.9 TR,Control Range- (+10 to +20) Degree Celsius,Ambient temperature for Chiller -52 Max, Degree Celsius,Compressor Power-(8.81 x 2 = 17.62) KW,Fan Drive-(0.45 x 4 = 1.8) KW,Refrigerant- R – 407C, Electrical Power Supply- 450V,50 Hz,3 phase,Control Voltage-230 V,50 Hz, 1 Phase,Total Connected Load without Pump-19.42 KW