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Tender For Comprehensive Repair/Maintenance Of Dg Set, Earthing, Connected Cable, Amf Panels, Tiling Works At Sunderbani And Barakh Under Ge (North) Akhnoor, sunderbani-Jammu And Kashmir

Military Engineer Services-MES has published Tender For Comprehensive Repair/Maintenance Of Dg Set, Earthing, Connected Cable, Amf Panels, Tiling Works At Sunderbani And Barakh Under Ge (North) Akhnoor. Submission Date for this Tender is 11-01-2024. Electrification Work Tenders in sunderbani Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

41123981
Corrigendum : Tender For Comprehensive Repair/Maintenance Of Dg Set, Earthing, Connected Cable, Amf Panels, Tiling Works At Sunderbani And Barakh Under Ge (North) Akhnoor
Open Tender
Indian
Jammu And Kashmir
sunderbani
11-01-2024

Tender Details

Tender For Comprehensive Repair/Maintenance Of Dg Set, Earthing, Connected Cable, Amf Panels, Tiling Works At Sunderbani And Barakh Under Ge (North) Akhnoor

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 04-Jan-2024 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 11-01-2024

Key Value

Document Fees
INR 500 /-
EMD
INR 92000.0 /-
Tender Value
INR 46 Lakhs /-

BOQ Items

Name of Work : COMPREHENSIVE REPAIR/MAINT OF DG SET, EARTHING, CONNECTED CABLE, AMF PANELS, TILING WORKS AT SUNDERBANI AND BARAKH UNDER GE (NORTH) AKHNOOR
Sl. No. Item Description
1Taking out & removing unserviceable/defective parts/spares of DG sets, cleaning, servicing, de-scaling ofwater jackets, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters,refixing of all accessoriesand testing on full load complete all as specified and directed for following capacity of DG sets:-
215KVA3 phase 50 HZ
325 KVA to 30KVA 3 phase 50 HZ
4110KVAto 125 KVA 3 phase 50 HZ
5NOTE for item No-1.01 to 1.03 :- (i) The quoted rates of the contractor shall include for fixing the serviceable parts in position and replacement of unserviceable parts with new parts.The new replaced parts shall bemeasured and paid for separately under respective items of Sch `A’ as `Supply only. Quoted rates shall be inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. (ii)Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge. (iii) Fresh engine oil replaced for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under respective item of Sch ‘A’ . However, cost of filling is deemed to be included under the rates quoted by the contractor for above item.
6Supply only following spare parts of DG set of 15KVA capacity:-
7Fuel filter element ( Set of Two) Make : Kirloskar
8Oil Filter element (Set of Two) Make : Kirloskar
9Air Filter ( Set of Two) Make : Mico
10By pass filter Make : Mico
11Fan belt set ( Set of Two) Make:-Faral
12Radiator hose pipe of suitable size
13Supply only following parts of DG set of 25 to 30 KVA capacity :-
14Fuel filter element ( Set of Two) Make : Kirloskar
15Oil Filter element (Set of Two) Make : Kirloskar
16Air Filter ( Set of Two) Make : Mico
17By pass filter Make : Mico
18Fan belt set ( Set of Two) Make:-Faral
19Radiator hose pipe of suitable size
20Supply only following parts of DG set of 110KVA to 125 KVA capacity :-
21Fuel filter element ( Set of Two) Make : Mico
22Oil Filter element (Set of Two) Make : Greaves
23Air Filter ( Set of Two) Make : Mico
24By pass filter Make : Mico
25Fan belt set ( Set of Two) Make:-Faral
26Radiator hose pipe of suitable size
27M&L in replacement for coolent for DG set as existing DG set manufacturers recommendation complete all as specified.
28Supply only engine oil of DG set of grade 20 W 40. Make :- Servo, Veedol & elf
29Supply only following items for battery 92/180 AH 12 Volts :-
30Heavy duty brass bettery terminal
31Battery cable 70 Sq mm multy stranded copper conductor
32Distilled Water
33M&L for overhauling of silencer assy after removing from DG set of any capacity, decarbonizes of silencer and extention pipe, cleaning repair to holes by gas welding, denting and reassembling the same to the Gen set incl covering with & including asbestos rope of suitable diameter complete all as specified and directed.
34Taking down radiator assemblyof DG set of any capacity from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage Re- fixing the radiator at place including water hoses and refixing to exiting position all as direected by Engr-in-Charge.
35Taking down turbo charger from engine of DG set of any capacity for servicing and replacement of turbo kit complete all as specified and directed .
36Taking down unserviceable alternator from engine of DG set of any capacity for servicing and replacement of carbon brushes, PCB and refixing after servicing of unserviceable parts and testing complete all as specified and directed.
37Taking down unserviceable self starter 24 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and refixing after servicing and replacement of unsv parts, complete all as specified and directed. (NOTE : Ben teak, bearing of alternator will be measured and paid separately)
38Taking down unserviceable self starter 12 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and re fixing after servicing and replacement of unsv parts (NOTE : Ben teak, bearing of alternator will be measured and paid separately)
39Supply only self starter bearing suitable for 12/24 volts starter as per sample. Make :- NBC / SKF
40Dismantling the fuel injection pump from engine block of DG set of 15 KVA to 30 KVA capacity, disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts complete all asdirected. Note :- Calibration of FIP complete shall be got done from manufacturer authorized dealer / workshop to entire satisfaction of Engineer- in- Charge.
41Supply only followingunsv spare parts of fuel injection pump of DG set of 15 KVA to 30 KVAto suit the requirement of the item and as approved :-
42Nozzle plunger Make : BOSCH or equivalent
43Delivery valves Make : BOSCH or equivalent
44Injecter holder with washers Make : Kirloskar or equivalent
45Injecter Make : BOSCHor equivalent
46FIP packing Kit Make : Kirloskaror equivalent
47Bearing number 30203 or suitable matching number Make : NBC/SKF
48Bearing number 6203 or suitable matching number Make : NBC/SKF
49Tappet bolt
50Roller pin Make : BOSCH or equivalent
51Cotton sleeves Make : Kirloskar or equivalent
52Sleeve holder Make : Kirloskar or equivalent
53Dismantaling the fuel injection pumpfrom engine block DG set of 125 KVA capacity, disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration as under, Reassy of FIP & fixing back in position afterrepairs/replacements of unsv parts complete all as directed. Note- Calibration of FIP shall be done from MICO auth wksp/dealer to the entire satisfaction of Engineer-in-Charge
54Supply only followingunsv spare parts of fuel injection pump of DG set of 125 KVA capacity to suit the requirement of the item and as approved :-
55Nozzle Plunger Make : Kirloskaror equivalent
56Delivery valves Make : BOSCH or equivalent
57Injecter holder with washers Make : BOSCH or equivalent
58Injecter
59FIP Packing kit Make : Kirloskar or equivalent
60Bearing No 30203 Make : NBC/SKF
61Bearing No 6203 Make : Kirloskaror equivalent
62Tappet bolt Make : NBC/SKF
63Roller pin Make : Kirloskar or equivalent
64Cotton sleeves Make : Kirloskar or equivalent
65sleeve holder Make : BOSCH or equivalent
66Supply only followingunsv parts of radiator as under:-
67V-belt BX-40 Make-Faral
68V-belt AVX 3/1562 Make-Faral
69Repair of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/Mupto125 KVA capacityDG set, complete all as specified & directed.
70Taking out old unsv self starter 24 Voltsand provide new oneof company sealed self starter to the exiting size, make , model and type including testing complete all as directed by the Engr-in Charge.
71Taking out old unsv self starter 12 Voltsand provide new oneof company sealed self starter to the exiting size, make , model and type including testing complete all as directed by the Engr-in Charge.
72Taking out old unsv DG set Controller for AMF Panel of12 Volts for 15KVA DG set and provide new oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
73Taking out old unsv DG set Controller for AMF Panel of12 Volts for 30KVA DG set and provide new oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
74Taking out old unsv DG set Controller for AMF Panel of24 Volts for 110KVA DG set and provide new oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
75Taking out old unsv DG set Controller for AMF Panel of24 Volts for 125KVA DG set and provide new oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
76Taking out old unsv DG setOil sensor controller of 15 KVA DG set and provide new oneof company sealedDG set oil sensor Controller for AMF Panel tothe exiting size , make , modeland type including testing complete all as directed by the Engr-in Charge.
77Taking out old unsv DG setOil sensor controller of 25 KVA DG set and provide new oneof company sealedDG set oil sensor Controller for AMF Panel tothe exiting size , make , modeland type including testing complete all as directed by the Engr-in Charge.
78Taking out old unsv DG setOil sensor controller of 30 KVA DG set and provide new oneof company sealedDG set oil sensor Controller for AMF Panel tothe exiting size , make , modeland type including testing complete all as directed by the Engr-in Charge.
79Taking out old unsv AVR of 110 KVA DG set and provide new oneof company sealedDG setAVR tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
80Taking out old unsv AVR of 125 KVA DG set and provide new oneof company sealedDG setAVR tothe exiting size , make , model and type including testing complete all as directed by the Engr-in Charge.
81Taking out old unsv Battery 12 V, 70 AH and provide new oneof company sealed Battery 12 V, 70 AH tothe exiting size , make Exide/ Exide express/Amron,including testing complete all as directed by the Engr-in Charge.
82Taking out old unsv Battery 12 V, 90 AH and provide new oneof company sealed Battery 12 V, 90 AH tothe exiting size , make Exide/ Exide express/Amron,including testing complete all as directed by the Engr-in Charge.
83Supply laying & testing ofXLPE insulated, armoured, heavy duty electric under ground cable with stranded aluminium conductor of size 10 Sqmm nominal cross section x 2 core. 1100 volts grade, laid in trenches, sleeving through pipes or fixed on poles & walls or laid under floors including jointingwith suitable size aluminium lugs complete all as specified.
84Description all as per item No 34.00 above but16 Sqmm nominal cross section x 4 core.
85Description all as per item No 34.00 here-in-before but25 Sqmm nominal cross section x 3.5 core.
86Description all as per item No 34.00 here-in-before but35 Sqmm nominal cross section x 3.5 core.
87Description all as per item No 34.00 here-in-before but50 Sqmm nominal cross section x 3.5 core.
88Description all as per item No 34.00 here-in-before but70 Sqmm nominal cross section x 3.5 core.
89Description all as per item No 34.00 here-in-before but95 Sqmm nominal cross section x 3.5 core.
90Description all as per item No 34.00 here-in-before but120 Sqmm nominal cross section x 3.5 core.
91Supply and fixing in repairs MCB TPN, 415V, 80 Amps, "C" series, complete all as specified.
92Supply and fixing in repairs MCB TPN, 415V, 100 Amps, "C" series, complete all as specified.
93Supply and fixing in repairs MCB TPN, 415V, 40 Amps, "C" series, complete all as specified.
94Supply and fixing in repairs MCB TPN, 415V, 63 Amps, "C" series, complete all as specified.
95Supply and fixing in repairs MCB SPN, 240V, 40 Amps, "C" series, complete all as specified.
96Supply and fix in repairs MCCB 125 Amps, 16 KA, TP, 415 volts with neutral link including aluminium cable lugsall as specified directed.
97Supply and fix in repairs MCCB 160 Amps, 16 KA, TP, 415 volts with neutral link including aluminium cable lugsall as specified directed.
98Taking down old unsv earthing complete and provide new Earthing complete with galvanised steel earth plate elcrode 60cmx60cmx6mm thick buried directly in ground (earth pit not less than 2.25m deep below normal ground) with top edge of plate not less than 1.5m below normal ground level connecting to the GI earthing strip 32x6mm by means of bolts, nuts check nuts and washers of galvanised iron and GI Strip 32x6mm protected by provision of GI Light grade pipe of 40mm bore including provision of concrete pit in PCC (1:2:4) type B-1 using 20mm graded crushed stone aggregrate with 40mm thick cover of RCC (1:2:4) raniforced with XPM (weight not less than 4Kg/sqm) and frame of angle iron 25x25x6mm with lugs 02 Nos and 6mm dia MS bars handle made to shape, GI Light grade 20mm bore pipe for watering perforated at bottom 1.75m long placed on top edge for earth plate incl common salt and charcoal filling, test point made out of 75x50x6mm phosphorous bronze with fixing arrangement, funnel, wire mesh and earth work in any type ofsoill, returning filling in and removal of surplus soil to a distance not exceeding 50m all as per electrical plate no 3 of SSR 1991 Pt-I and connecting to earh test point incl testing on completion. Note:-The required resistance of Earthing shall be less than 2 ohm, If not fouund to the required resisstance, the contractor has to re earthingfor required resistance andthe cost for the same included in the quoted rate and no extra shall be paid on failure of getting required resistance.
99Excavating in trenches not exceeding 1.5m wide and not exceeding 1.5m in depth for foundation, etcand getting out in any type soil complete all asspecified and directed.
100Returning, filling in, including spreading, leveling, watering and well ramming in layers not exceeding 25cm each complete all asspecified and directed.
101Removing excavated soil not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete all asspecified and directed.
102Sand cushioning to under ground electric cables including watering and consolidation all as per clause 19.75 of SSR Part-I, complete all asspecifiedand directed.
103Brick protection to cable with one layer of sub class "B" brick, old size,brick covering laid dry, flat, tranversally along the length of cable on sand cushioning with equal to the length of brick, complete all asspecifiedand directed.
104Supply, Installation and Fixing AMF PANEL for 30KVA D.G Set made out of GRP, Glass-fiber reinforced polyester SMC as per EN 14598-1-UP FR2 material with Protection class IP 54in accordance with IEC 60529 and Color code RAL 7032 completely dyedin mass and box shall be made out of insulating, slow-burning and self-extinguishing composite (polyester + glass fiber) characterized with resistance to atmospheric agents (UV). Protection class II (EN 61140) when correctly installed on the base and Panel internal sizeshould be not less than 590mm x 800mm x 250 mm. GRP material shall be Anti-corrosive suitable for saline atmosphere and have ambient temperatures of -50°C up to +120°C, Flammability HB 40 a, b (EN 60695-11-10),V-1. Glow wire tested at 960°C/ 3 mm as per EN 60695-2-12. The dimensional stability under heat is more than 200 °C as per ISO 75 – 2 method A . The enclosure is Halogen-free, resistant to termites. GRP cabinet should withstand minimum Di-Electric strength of 130KV/Cm as per IEC 60243-1. The Panel box shall have to be equipped with GRP handle lock with THREE point locking mechanism and the provision to insert various type of locking cylinders provided to avoid unauthorized access. RoHS Directive (EU) 2015/863 (extension to directive 2011/65/EU),REACH Regulation (EC) no. 1907/2006. The Panel Stand Angle Iron of 50x50x5mm and Copper Bus-bar with Heat Shrinkable Sleeves of capacity 100 Amp, TPN. Start/Stop Push Buttons, Auto/Manual Selector Switches, wiring of Panel with suitable size of Copper Conductor Cable, Thimbles, etc. having size of the Panel suitable for fixing the Items/Materials mentioned at here-in-below, complete all as specified and as directed :- Make- Hensel/Schneider/ABB/Rittal/Siemens
105INCOMMING :-a). MCCB 100Amp 3P 30KA with Thermal and magnetic released with spreader links - 2 Nos ( Main & D.G )b). 100 Amp Contactors Heavy Duty - 2 Nosc). LED indicator R/Y/B- 3 Sets d). Multi-functional Meter ( Volt,Amp,frequency ) with 3 Nos CT Coils 100/5A - 1 Noe). Battery Charger 12V - 10Amp - 1 Nof). Control MCB SP 2Amp- 6 Nosg). SM 500 Relay - 2 Nos h). On Delay Tmer - 2 Nos j). 8 Pin Relay - 1 NoNote :- AMP Panel with Complete all accessories for Command to D.G Auto Start/Stop and convert in D.G and Electricity.
106Supply, Installation and Fixing AMF PANEL for 62.5 KVA D.G Set made out of GRP, Glass-fiber reinforced polyester SMC as per EN 14598-1-UP FR2 material with Protection class IP 54in accordance with IEC 60529 and Color code RAL 7032 completely dyedin mass and box shall be made out of insulating, slow-burning and self-extinguishing composite (polyester + glass fiber) characterized with resistance to atmospheric agents (UV). Protection class II (EN 61140) when correctly installed on the base and Panel internal sizeshould be not less than 590mm x 800mm x 250 mm. GRP material shall be Anti-corrosive suitable for saline atmosphere and have ambient temperatures of -50°C up to +120°C, Flammability HB 40 a, b (EN 60695-11-10),V-1. Glow wire tested at 960°C/ 3 mm as per EN 60695-2-12. The dimensional stability under heat is more than 200 °C as per ISO 75 – 2 method A . The enclosure is Halogen-free, resistant to termites. GRP cabinet should withstand minimum Di-Electric strength of 130KV/Cm as per IEC 60243-1. The Panel box shall have to be equipped with GRP handle lock with THREE point locking mechanism and the provision to insert various type of locking cylinders provided to avoid unauthorized access. RoHS Directive (EU) 2015/863 (extension to directive 2011/65/EU),REACH Regulation (EC) no. 1907/2006. The Panel Stand Angle Iron of 50x50x5mm and Copper Bus-bar with Heat Shrinkable Sleeves of capacity 150 Amp, TPN. Start/Stop Push Buttons, Auto/Manual Selector Switches, wiring of Panel with suitable size of Copper Conductor Cable, Thimbles, etc. having size of the Panel suitable for fixing the Items/Materials mentioned at here-in-below, complete all as specified and as directed :- Make- Hensel/Schneider/ABB/Rittal/Siemens
107INCOMMING :-a). MCCB 125Amp 4P 25KA with Thermal and magnetic released with spreader links - 2 Nos ( Main & D.G )b). 125 Amp Contactors - 2 Nosc). LED indicator R/Y/B- 3 Sets d). Multi-functional Meter ( Volt,Amp,frequency ) with 3 Nos CT Coils 125/5A - 1 Noe). Battery Charger 12V - 10Amp - 1 Nof). Control MCB SP 2Amp- 6 Nosg). SM 500 Relay - 2 Nos h). On Delay Tmer - 2 Nos j). 8 Pin Relay - 1 No k) On load Manual changeover switch 125Amp 4P for bypass arrangement-2Nos. Note :- AMP Panel with Complete all accessories for Command to D.G Auto Start/Stop and convert in D.G and Electricity.
108Galvanized iron strip of size 32x 6 mm to be fixed on wallor to belaid in ground with and including taking down from any position and any places complete all as directed by Engr-in-Charge.
109Surface excavation n exc 30cm deep and averaging 15 cm any type of soil complete all as directed by Engr-in-Charge.
110M&L for broken stone boulder hardcore of guage exc 63mm but n exc 100mm deposited, spread and levelled in layers n exc 15cm thick watered and rolled/rammed to a true surface, complete all as directed by Engr-in-Charge.
111M&L for cement concrete type D2 1:4:8 40 mm graded crushed stone aggregate as in foundation, filling and mass concrete complete all as specified and directed.
11280 mm thickness M-40 Grade Machine pressed precast conctete interlocking paver block (ISI marked as approved) any shape and size confirming to IS 15658-2006, jointed and pointed with grey cement and no pigment including 50mm thick sand cushioning and PCC lock at edges, complete all as specified and directed.
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