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Tender For Annual Maintenance Rate Contract For Repairs /Replacement Of Damaged Spare Parts Including Scheduled Servicing (As And When Required) Of Various Departmental Vehicles) Of Ashok Leyland Make, Srinagar-Jammu And Kashmir

Department Of Housing And Urban Development has published Tender For Annual Maintenance Rate Contract For Repairs /Replacement Of Damaged Spare Parts Including Scheduled Servicing (As And When Required) Of Various Departmental Vehicles) Of Ashok Leyland Make. Submission Date for this Tender is 30-11-2023. Prime Mover Tenders in Srinagar Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

40765591
Tender For Annual Maintenance Rate Contract For Repairs /Replacement Of Damaged Spare Parts Including Scheduled Servicing (As And When Required) Of Various Departmental Vehicles) Of Ashok Leyland Make
Open Tender
Indian
Jammu And Kashmir
Srinagar
30-11-2023

Tender Details

Annual Maintenance Rate Contract For Repairs /Replacement Of Damaged Spare Parts Including Scheduled Servicing (As And When Required) Of Various Departmental Vehicles) Of Ashok Leyland Make- 1 Departmental weed Dumpers 2 Schedule Servicing:- The job shall include providing and filling of POLs and spares as and when required 3 Providing and Filling Engine oil grade 20 w 40 4 Providing and Fitting Oil filter 5 Providing and Fitting Fuel filter (water separator) 6 Providing and Fitting Air cleaner element. Primary 7 Providing and Fitting Air cleaner element. Secondary 8 Providing and Fitting Water body Assembly 9 Providing and Fitting Gear oil Change 80 W 90 10 Providing and Filling Hydraulic oil 68 Grade 11 Providing and Filling steering oil 12 Providing and Fitting steering oil filter 13 Repair/ replacement of turbo repair kit 14 Wheel balancing and alignment 15 Four wheel checking including lubes and necessary seals 16 Self starter servicing in all respects including servicing 17 Battery recharging including carriage 18 Gravity checking and topping up of battery water 19 Tyre Puncture including carriage 20 Providing, fabrication and fitting of protection guard to the Weed dumper Ashok Leyland 1920 shall be made of ISMC 100 at front and rear side shall be fitted with necessary nuts and bolts / welding with existing chassis. The job also includes carriage, welding ,cutting and painting as per requirement 21 Diesel exaust fulid 22 Departmental weed Tippers 23 Schedule Servicing:- The job shall include providing and filling of POLs and spares as and when required 24 Providing and Filling Engine oil grade 20 w 40 25 Providing and Fitting Oil filter 26 Providing and Fitting Fuel filter (water separator) 27 Providing and Fitting Air cleaner element. Primary 28 Providing and Fitting Air cleaner element. Secondary 29 Providing and Fitting Water body Assembly 30 Providing and Fitting Gear oil Change 80 W 90 31 Providing and Filling Hydraulic oil 68 Grade 32 Providing and Filling steering oil 33 Providing and Fitting steering oil filter 34 Repair/ replacement of turbo repair kit 35 Brake booster kitProviding and Fitting:The job shall include dismantling of the brake boosters form the Truck and taking the same to the workplace of the contractor. Thereafter, the job shall include further dismantling the brake boosters ascertaining of the faults. Further the chambers of the booster be taken over the machineandthe chambers be finished to the required size .Further therequisite new brake booster kitsbe fitted if required. Assembling back the chambers to the booster assembly and bring the same to the workshop for further fitment to the machine to check for the proper functioning ( Front Wheel) 36 Brake booster kitProviding and Fitting:The job shall include dismantling of the brake boosters form the Truck and taking the same to the workplace of the contractor. Thereafter, the job shall include further dismantling the brake boosters ascertaining of the faults. Further the chambers of the booster be taken over the machineandthe chambers be finished to the required size .Further therequisite new brake booster kitsbe fitted if required. Assembling back the chambers to the booster assembly and bring the same to the workshop for further fitment to the machine to check for the proper functioning (Rear Wheel) 37 Propeller Shaft:- Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 38 Machining job of the Propeller shaft along withproviding and fitting of Universal Joint and clampsThe jobincludes dismantling of propeller shaft from the Vehicle at site and the propeller shaft be taken to the contractor’s workplace for further execution of job over the Lathe machine. During machining, torsions needs to be checked thoroughly and rectified. Both the ends of the propeller shaft may need cutting. A new half yoke be fitted by way of welding along with a new universal joint and cross holder .The alignment of the assembly be finished and checked over the lathe machine once again. The spares once fitted and assembled need to be checked over Lathe machine to ensure the zero error before proceeding further .After the job is complete the same needs to be carried back to the site for further fitment to the machine,. The tipper needs to be tested thoroughly after fitment for ascertaining the quality of the job. 39 U-J Cross 40 Cross Holder 41 Coupling 42 HalfYoke 43 Central Bearing with rubber Assembly Complete 44 Shaft Bolts with Nuts and Washer. 45 Main brake booster pipe 46 Clutch Plate 47 Pressure plate 48 Clutch Release Bearing. With Hub 49 Fly Wheel Ring 50 Fly Wheels Bolts 51 Turbo charger repair 52 Suspension System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 53 Augmentation of Leaf Springs(Rear):The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly. 54 Re-Arching of the existing for rearsuspension :The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly. 55 Augmentation of Leaf Springs (Front):The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly. 56 Re-Arching of the existing for rearsuspension :The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly. 57 Providing and fitting of leaf springs and allied spares as per requirement 58 Auxillary Rear Leaf 59 Leaf Spring Clamps 8 60 Leaf Spring Clamps 5 61 Leaf Spring rivets 62 Leaf Spring Bush 63 Centre Bolt 64 Gear Box Bolt 65 Tappet Cover Gasket 66 Leaf Spring Bolt 67 Leaf Spring Cotter 68 U-Bolt 18 69 Wheel System :-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 70 Front Wheel oil seal 71 Tie Rod Ball Set 72 F/WBearings. Inner 73 F/W Bearings. Outer 74 Front brake lining sets 75 Rear brake lining sets 76 Slack Adjuster Automatic 77 Real wheel oil seal 78 R/w Bearings. Inner 79 R/w Bearings. Outer 80 Wheel Cam bush 81 Wheel Cam oil Seal 82 FuelInjection Pump:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 83 Complete overhauling of the Fuel Injection Pump .The job shall comprise taking of the dismantled fuel pump assembly alongwith nozzlesfrom the workshop and examining the same for further job to be executed. It shall further checked for the damaged/worn outspares forreplacements, comprising,Element Set(01 Set of 04 Nos),Delivery Valve(01 Set of 04 Nos),Complete Nozzle set replacement(06 Nos),Taper Roller bearing(01 Set),Nozzle Cups(06 Nos),Cross Disc(01 No),T quadrant(02 Nos) and Camplate(01 No).Upon replacement of the mentioned spares the Fuel Pump shall be assembled and tested for the proper atomisation in order to have the correct fuel to thefuel injector in correct timing andthe accurate metered amount of fuel with sufficient pressure from the nozzles over the Diesel Pump testingmachine.Once the job gets completed,the Fuel Pump shall be brought back to workshop for further fitment to the Truck.The job shall get executed by a highly skilled proffesional only. 84 Nozzle 85 FuelInjection Pump:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 86 Steering System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 87 Steering. Cross 88 Self starter :-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 89 Armature Assembly 90 Self Carbon bush set 91 Self bearing 92 Bendex Drive 93 SolenoidSwitch 94 Field Coil Set 95 Battery Lead 8 AWG gaugemultistrendwith copper Thimbles and terminals etc. Both negative and positive 96 Re-building ofbattery poles. 97 Ignition switch 98 Battery 88Ah 99 Alternator Assembly:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 100 Rectifier plate 101 Carbon Bush Set 102 Cut out 103 Armature Assembly 104 Armature Bearing 105 Silencer:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 106 Joint & Bolts 107 Silencer Gas Welding and Patching 108 Radiator Assembly;-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 109 Radiator Cup 110 Hose pipe Sets upper & lower with Clamps 111 Radiator Leakage Arrest by way of soldering, carbon leakage testing, cleaning of radiator cooling fins & servicing. Besides the job shall include dismounting & remounting of radiator by way of engaging of skilled machanic on the job. 112 Electrical Works:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 113 New T-Horn Assembly 114 Head Light Assy. 115 Head Light bulb 116 Tail light bulb 117 Indicator bulb 118 Tail light Assy 119 Cab. Light 120 Side Indicator Assy. 121 Combination Switch. 122 Ignition switch 123 Brake System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 124 Brake Front & Rear Cylinder Assy. 125 Master Cylinder 126 Front & Rear Brake Cam 127 Air Pressure Pipes 128 Brake pipe 129 Diaphagram Washer of Brakes 130 Window Glasses and Front wind shield:-Scope of work shall include Providing and fitting of damagedwind screen along with beading with new oneas per details below (triplex laminated) 131 Front Glass/Wind Shield Triplex laminated with rubber beeding and other allied fittings 132 window Glass Right 133 Window Glass Left 134 Fan Belt set 135 Departmental Vehicle bearing No. JK01AQ-3185 136 Providing & filling of M-Oil grade 20w40 137 Providing & fitting of oil filters 138 Providing & fitting of Fuel filter (Water Seperator) 139 Providing & fitting of Air Cleaner Element Primary 140 Providing & fitting of Air Cleaner Element Secondary 141 Providing & fitting of coolant /antifreeze(03 ltrs each service) 142 Providing & filling of Gear oil grade 80w90 143 Providing and filling steering oil 144 Providing and filling steering oil filter 145 Tyre puncture including carriage 146 Diesel Exaust Fluid under BS VI standards 147 Universal cross 148 Central bearing with bracket 149 Wheel balancing and alignment 150 Four Wheel checking (including lubes and necessary seals) 151 Self starter servicing 152 Battery charging including cariage 153 Gravity checking and topping of battery water 154 Rebuilding of battery poles including providing and fitting of battery cable terminals (both positive and negative) 155 Repair/ replacement of Thermal printer of dispenser unit of fuel bowser including necessary software upgrades/calibration if required. The job is inclusive of necessary carriages/transportation 156 Providing and fitting of Hose pipe 2 meter Long, 25 mm dia, 250 Ps with allied fittings and adaptors with necessary crimping of pipe. The job includes carriage and handling taking the fuel dispenser unit to the workshop and checking for any leakage etc.after fixing the hose 157 DepartmentalSewer Cleaning Machine 158 Schedule servicing 159 M.Oilchange grade 20w4010 liters 160 Gear oil grade EP 9020 litres 161 Filter (M.oil) Bush-6D 162 Fuel cum water separator Filter 163 Fuel setraiiner 164 Air Filter Primary & Secondary 165 Complete Greasing 166 Propeller Shaft:- Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below 167 U-J Cross 168 Cross Holder 169 HalfYoke 170 Yoke and Teeth 171 Central Bearing. Assembly Complete 172 Shaft Bolts with Nuts and Washer. 173 Clutch System 174 Clutch Plate 175 Pressure plate 176 Clutch Release Bearing. With Hub 177 Fly Wheel Assembly with Ring 178 Wheel and Suspension System 179 Front Wheel oil seal 180 Tie Rod Ball Set 181 Tie Rod End Set 182 F/WBearings. Inner 183 F/W Bearings. Outer 184 Front and Rear brake lining sets 185 F/R Brake Shoe Spring 186 Slack Adjuster 187 Real wheel oil seal 188 R/w Bearings. Inner 189 R/w Bearings. Outer 190 Came bush 191 Cam oil Seal 192 Front leaf springMain 193 Front leaf Spring 2nd 194 Rear leaf Spring main 195 Rear leaf Spring 2nd 196 FuelInjection Pump 197 Complete Overhauling / calibration including replacement of folowwing items .Nozzles,Came Plate,Lever Shaft,Guide Bushing,Oil Seal,T.D Piston,V.E Pump Repair Kit,D.P Head,Acc Bush,Cross Disc,Roller 198 Rotary Pump Unit 199 Primary fuel Pump 200 Nozzle 201 Nozzle Pipes 202 Steering System 203 Power Stg. Repair kit 204 Hydraulic Pipes 205 Steering. Cross 206 Steering. O/H Kit 207 Steering. Oil 208 Turbo charger kit 209 Self 210 Armature Assembly 211 Self Carbon bush set 212 Self bearing 213 SolenoidSwitch 214 bendex drive 215 Field Coil Set 216 Battery terminals /Lead sets 217 Battery 12 volts 180 Ah 218 Alternator Assembly 219 Rectifier plate 220 Carbon Bush Set 221 Cut out 222 Armature Assembly 223 Oil Seal 224 Bearing 225 Silencer 226 Silencer Clamps set 227 Silencer Gas Welding and Patching 228 Silencer Main Body (Dholkhi) 229 Radiator Assembly 230 Radiator Cup 231 Hose pipe Sets with Clamps 232 Radiator Fan 233 Water body 234 Water body pully 235 Servicing of Radiator 236 Electrical Works 237 New Horn Assembly Double 238 Head Light Assy. 239 Head Light bulb 240 Tail light bulb 241 Indicator bulb 242 Tail light Assy 243 Roof Light 244 Side Indicator Assy 245 Ignition switch 246 Brake System 247 F/W Brake Leather Set with Rivets 248 Rear/W Brake Leather Set with Rivets 249 Front & Rear Cylinder Assy. 250 Master Cylinder kit 251 Air Pressure Pipes 252 Brake pipe 253 Window Glasses and Front wind shield 254 Front Glass/Wind Shield with rubber beeding 255 Door Glass Right 256 Door Glass Left 257 Bonding Tube 258 Wiper blade with arm assembly 259 Engine Work 260 Piston with Pin 261 Piston Ring Set 262 Cylinder Liner(Sleeve) 263 Main & Big End Bearings. 264 Connecting Rod Assy. 265 Connecting Rod Bush 266 Temperature Plug 267 Diesel Pipe set 268 Accelerator cable 269 Engine Valve 270 Crank oil Seal 271 Timing Oil Seal 272 Engine Gasket Kit Complete 273 Head Valve Seal Set 274 Cam Bush 275 Head Valve and guide set 276 Air Compressor Piston with ring and Gasket set complete 277 Labour charges for cylinder Sleeve fitting Main & Big end Bearings. Crank Polishing &grinding to Exact Size, Cam Bush Fitting and connecting rod Fitting. 278 Labour Charges for Cylinder Head. New Seat Fitting Grinding the head Valve guide Fitting and Head Testing 279 Sludge Water Tank Body and Chassis 280 Supply of steel maerial of asorted size, specifications viz MS Plates, ISF, ISMB, ISA as per site requiremnt (FOR) 281 Welding repair jobto the vehicle viz body, chassis & bumpers front & rear , WatertankBody & in side buffer wall of water tank by way of providing of skilled labour including tools & tackles & welding electrodes as per site requirement(per day) 282 Overhauling, repairs & replacement of spares ofjetting reciprocating pumps of sewer cleaning machinesof serial no D35913/08, The job shall included dismounting & remounting of complete pump from the machine dismantalling there of, replacement of all damaged/worn out spares to keep the pump operational complete. 283 SUCKING SYSTEM 284 Repairs to Sucking pump make jurop made in Italy Modal No PNR 92D Serial no H90015 YEAR 2009. Max PRESSURE IN bars 2ABS & SPEED 1350 RPM The job shall include dismounting of complete suction pump from the machine, 285 Shifting to work shop of contracting agency dismantalling thereof. The job shall included replacement of all damaged spares viz, bearing 02no, fiber blades, o-rings, copper pipe with adopter, oil seal & gasket kit complete job.Besides the job shall further includefinshing of uneven bore suface of suction pump by way 286 of grinding, honing & polishing finishing of rottor bearing seats by way of machineing job.Re-assembling & remounting of of sucker pump on machine after caried out necessary repairs, checking the performance of pump unit on full load. 287 Denting by Hammer Beating /heat treatment as required and repairing rear Mud guard with Patching 288 Door Handle outside 289 Door handle inside 290 Door trim 291 Door Lock 292 Replacement of side Mirror 293 Replacement of front tyresize 8.25/16 LTof required size of make MRF/Goodyear/ Bridge Stone/Coat/JK. 294 Replacement of rear tyre size 8.25/16 LTrequired size of make MRF/Goodyear/ Bridge Stone/Coat/JK. 295 Providing and fiting of Jetting hose 1/2 276 bar2500- 4000 psi (the job includes all necessary fittings) 60m length

Key Value

Document Fees
INR 500 /-
EMD
INR 16000.0 /-
Tender Value
Refer document

BOQ Items

Annual Maintenance Rate Contract for repairs /replacement of damaged spare parts including scheduled servicing (as and when required) of various departmental vehicles) of Ashok Leyland Make)
Sl. No. Item Description
1Departmental weed Dumpers
2Schedule Servicing:- The job shall include providing and filling of POL"s and spares as and when required
3Providing and Filling Engine oil grade 20 w 40
4Providing and Fitting Oil filter
5Providing and Fitting Fuel filter (water separator)
6Providing and Fitting Air cleaner element. Primary
7Providing and Fitting Air cleaner element. Secondary
8Providing and Fitting Water body Assembly
9Providing and Fitting Gear oil Change 80 W 90
10Providing and Filling Hydraulic oil 68 Grade
11Providing and Filling steering oil
12Providing and Fitting steering oil filter
13Repair/ replacement of turbo repair kit
14Wheel balancing and alignment
15Four wheel checking including lubes and necessary seals
16Self starter servicing in all respects including servicing
17Battery recharging including carriage
18Gravity checking and topping up of battery water
19Tyre Puncture including carriage
20Providing, fabrication and fitting of protection guard to the Weed dumper Ashok Leyland 1920 shall be made of ISMC 100 at front and rear side shall be fitted with necessary nuts and bolts / welding with existing chassis. The job also includes carriage, welding ,cutting and painting as per requirement
21Diesel exaust fulid
22Departmental weed Tippers
23Schedule Servicing:- The job shall include providing and filling of POL"s and spares as and when required
24Providing and Filling Engine oil grade 20 w 40
25Providing and Fitting Oil filter
26Providing and Fitting Fuel filter (water separator)
27Providing and Fitting Air cleaner element. Primary
28Providing and Fitting Air cleaner element. Secondary
29Providing and Fitting Water body Assembly
30Providing and Fitting Gear oil Change 80 W 90
31Providing and Filling Hydraulic oil 68 Grade
32Providing and Filling steering oil
33Providing and Fitting steering oil filter
34Repair/ replacement of turbo repair kit
35Brake booster kitProviding and Fitting:The job shall include dismantling of the brake boosters form the Truck and taking the same to the workplace of the contractor. Thereafter, the job shall include further dismantling the brake boosters ascertaining of the faults. Further the chambers of the booster be taken over the machineandthe chambers be finished to the required size .Further therequisite new brake booster kitsbe fitted if required. Assembling back the chambers to the booster assembly and bring the same to the workshop for further fitment to the machine to check for the proper functioning ( Front Wheel)
36Brake booster kitProviding and Fitting:The job shall include dismantling of the brake boosters form the Truck and taking the same to the workplace of the contractor. Thereafter, the job shall include further dismantling the brake boosters ascertaining of the faults. Further the chambers of the booster be taken over the machineandthe chambers be finished to the required size .Further therequisite new brake booster kitsbe fitted if required. Assembling back the chambers to the booster assembly and bring the same to the workshop for further fitment to the machine to check for the proper functioning (Rear Wheel)
37Propeller Shaft:- Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
38Machining job of the Propeller shaft along withproviding and fitting of Universal Joint and clampsThe jobincludes dismantling of propeller shaft from the Vehicle at site and the propeller shaft be taken to the contractor’s workplace for further execution of job over the Lathe machine. During machining, torsions needs to be checked thoroughly and rectified. Both the ends of the propeller shaft may need cutting. A new half yoke be fitted by way of welding along with a new universal joint and cross holder .The alignment of the assembly be finished and checked over the lathe machine once again. The spares once fitted and assembled need to be checked over Lathe machine to ensure the zero error before proceeding further .After the job is complete the same needs to be carried back to the site for further fitment to the machine,. The tipper needs to be tested thoroughly after fitment for ascertaining the quality of the job.
39U-J Cross
40Cross Holder
41Coupling
42HalfYoke
43Central Bearing with rubber Assembly Complete
44Shaft Bolts with Nuts and Washer.
45Main brake booster pipe
46Clutch Plate
47Pressure plate
48Clutch Release Bearing. With Hub
49Fly Wheel Ring
50Fly Wheels Bolts
51Turbo charger repair
52Suspension System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
53Augmentation of Leaf Springs(Rear):The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly.
54Re-Arching of the existing for rearsuspension :The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly.
55Augmentation of Leaf Springs (Front):The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly.
56Re-Arching of the existing for rearsuspension :The job shall include dismantling of the rear wheel spring assembly of the truck completely on both sides, one at a time with the help of jacks. The leaf springs shall be cleaned and hammered/tempered by jack devices up to the required shape and requisite tension , followed by greasing. Two numbers of new leaf springs are to be added on both sides by putting the leaf spring in position and inserting the mounting bolts and retainer Nuts at each end to secure the springs to the rear hanger. The U Bolt brackets are to be placed around the leaf spring and rear axle. The whole operation shall comprise replacement of, eyelet bolts from the eye bushes, shackle pins, center bolts, U Clamp with bolt washers, rear hanger washer and other requisite spares. The whole assembly shall be fitted back to the truck and greased properly to make the assembly work smoothly.
57Providing and fitting of leaf springs and allied spares as per requirement
58Auxillary Rear Leaf
59Leaf Spring Clamps 8"
60Leaf Spring Clamps 5"
61Leaf Spring rivets
62Leaf Spring Bush
63Centre Bolt
64Gear Box Bolt
65Tappet Cover Gasket
66Leaf Spring Bolt
67Leaf Spring Cotter
68U-Bolt 18""
69Wheel System :-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
70Front Wheel oil seal
71Tie Rod Ball Set
72F/WBearings. Inner
73F/W Bearings. Outer
74Front brake lining sets
75Rear brake lining sets
76Slack Adjuster Automatic
77Real wheel oil seal
78R/w Bearings. Inner
79R/w Bearings. Outer
80Wheel Cam bush
81Wheel Cam oil Seal
82FuelInjection Pump:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
83Complete overhauling of the Fuel Injection Pump .The job shall comprise taking of the dismantled fuel pump assembly alongwith nozzlesfrom the workshop and examining the same for further job to be executed. It shall further checked for the damaged/worn outspares forreplacements, comprising,Element Set(01 Set of 04 Nos),Delivery Valve(01 Set of 04 Nos),Complete Nozzle set replacement(06 Nos),Taper Roller bearing(01 Set),Nozzle Cups(06 Nos),Cross Disc(01 No),T quadrant(02 Nos) and Camplate(01 No).Upon replacement of the mentioned spares the Fuel Pump shall be assembled and tested for the proper atomisation in order to have the correct fuel to thefuel injector in correct timing andthe accurate metered amount of fuel with sufficient pressure from the nozzles over the Diesel Pump testingmachine.Once the job gets completed,the Fuel Pump shall be brought back to workshop for further fitment to the Truck.The job shall get executed by a highly skilled proffesional only.
84Nozzle
85FuelInjection Pump:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
86Steering System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
87Steering. Cross
88Self starter :-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
89Armature Assembly
90Self Carbon bush set
91Self bearing
92Bendex Drive
93SolenoidSwitch
94Field Coil Set
95Battery Lead 8 AWG gaugemultistrendwith copper Thimbles and terminals etc. Both negative and positive
96Re-building ofbattery poles.
97Ignition switch
98Battery 88Ah
99Alternator Assembly:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
100Rectifier plate
101Carbon Bush Set
102Cut out
103Armature Assembly
104Armature Bearing
105Silencer:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
106Joint & Bolts
107Silencer Gas Welding and Patching
108Radiator Assembly;-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
109Radiator Cup
110Hose pipe Sets upper & lower with Clamps
111Radiator Leakage Arrest by way of soldering, carbon leakage testing, cleaning of radiator cooling fins & servicing. Besides the job shall include dismounting & remounting of radiator by way of engaging of skilled machanic on the job.
112Electrical Works:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
113New T-Horn Assembly
114Head Light Assy.
115Head Light bulb
116Tail light bulb
117Indicator bulb
118Tail light Assy
119Cab. Light
120Side Indicator Assy.
121Combination Switch.
122Ignition switch
123Brake System:-Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
124Brake Front & Rear Cylinder Assy.
125Master Cylinder
126Front & Rear Brake Cam
127Air Pressure Pipes
128Brake pipe
129Diaphagram Washer of Brakes
130Window Glasses and Front wind shield:-Scope of work shall include Providing and fitting of damagedwind screen along with beading with new oneas per details below (triplex laminated)
131Front Glass/Wind Shield Triplex laminated with rubber beeding and other allied fittings
132window Glass Right
133Window Glass Left
134Fan Belt set
135Departmental Vehicle bearing No. JK01AQ-3185
136Providing & filling of M-Oil grade 20w40
137Providing & fitting of oil filters
138Providing & fitting of Fuel filter (Water Seperator)
139Providing & fitting of Air Cleaner Element Primary
140Providing & fitting of Air Cleaner Element Secondary
141Providing & fitting of coolant /antifreeze(03 ltrs each service)
142Providing & filling of Gear oil grade 80w90
143Providing and filling steering oil
144Providing and filling steering oil filter
145Tyre puncture including carriage
146Diesel Exaust Fluid under BS VI standards
147Universal cross
148Central bearing with bracket
149Wheel balancing and alignment
150Four Wheel checking (including lubes and necessary seals)
151Self starter servicing
152Battery charging including cariage
153Gravity checking and topping of battery water
154Rebuilding of battery poles including providing and fitting of battery cable terminals (both positive and negative)
155Repair/ replacement of Thermal printer of dispenser unit of fuel bowser including necessary software upgrades/calibration if required. The job is inclusive of necessary carriages/transportation
156Providing and fitting of Hose pipe 2 meter Long, 25 mm dia, 250 Ps with allied fittings and adaptors with necessary crimping of pipe. The job includes carriage and handling taking the fuel dispenser unit to the workshop and checking for any leakage etc.after fixing the hose
157DepartmentalSewer Cleaning Machine
158Schedule servicing
159M.Oilchange grade 20w4010 liters
160Gear oil grade EP 9020 litres
161Filter (M.oil) Bush-6D
162Fuel cum water separator Filter
163Fuel setraiiner
164Air Filter Primary & Secondary
165Complete Greasing
166Propeller Shaft:- Scope of work shall include Providing and fitting of damaged/ wornout spareparts with new one as per details below
167U-J Cross
168Cross Holder
169HalfYoke
170Yoke and Teeth
171Central Bearing. Assembly Complete
172Shaft Bolts with Nuts and Washer.
173Clutch System
174Clutch Plate
175Pressure plate
176Clutch Release Bearing. With Hub
177Fly Wheel Assembly with Ring
178Wheel and Suspension System
179Front Wheel oil seal
180Tie Rod Ball Set
181Tie Rod End Set
182F/WBearings. Inner
183F/W Bearings. Outer
184Front and Rear brake lining sets
185F/R Brake Shoe Spring
186Slack Adjuster
187Real wheel oil seal
188R/w Bearings. Inner
189R/w Bearings. Outer
190Came bush
191Cam oil Seal
192Front leaf springMain
193Front leaf Spring 2nd
194Rear leaf Spring main
195Rear leaf Spring 2nd
196FuelInjection Pump
197Complete Overhauling / calibration including replacement of folowwing items .Nozzles,Came Plate,Lever Shaft,Guide Bushing,Oil Seal,T.D Piston,V.E Pump Repair Kit,D.P Head,Acc Bush,Cross Disc,Roller
198Rotary Pump Unit
199Primary fuel Pump
200Nozzle
201Nozzle Pipes
202Steering System
203Power Stg. Repair kit
204Hydraulic Pipes
205Steering. Cross
206Steering. O/H Kit
207Steering. Oil
208Turbo charger kit
209Self
210Armature Assembly
211Self Carbon bush set
212Self bearing
213SolenoidSwitch
214bendex drive
215Field Coil Set
216Battery terminals /Lead sets
217Battery 12 volts 180 Ah
218Alternator Assembly
219Rectifier plate
220Carbon Bush Set
221Cut out
222Armature Assembly
223Oil Seal
224Bearing
225Silencer
226Silencer Clamps set
227Silencer Gas Welding and Patching
228Silencer Main Body (Dholkhi)
229Radiator Assembly
230Radiator Cup
231Hose pipe Sets with Clamps
232Radiator Fan
233Water body
234Water body pully
235Servicing of Radiator
236Electrical Works
237New Horn Assembly Double
238Head Light Assy.
239Head Light bulb
240Tail light bulb
241Indicator bulb
242Tail light Assy
243Roof Light
244Side Indicator Assy
245Ignition switch
246Brake System
247F/W Brake Leather Set with Rivets
248Rear/W Brake Leather Set with Rivets
249Front & Rear Cylinder Assy.
250Master Cylinder kit
251Air Pressure Pipes
252Brake pipe
253Window Glasses and Front wind shield
254Front Glass/Wind Shield with rubber beeding
255Door Glass Right
256Door Glass Left
257Bonding Tube
258Wiper blade with arm assembly
259Engine Work
260Piston with Pin
261Piston Ring Set
262Cylinder Liner(Sleeve)
263Main & Big End Bearings.
264Connecting Rod Assy.
265Connecting Rod Bush
266Temperature Plug
267Diesel Pipe set
268Accelerator cable
269Engine Valve
270Crank oil Seal
271Timing Oil Seal
272Engine Gasket Kit Complete
273Head Valve Seal Set
274Cam Bush
275Head Valve and guide set
276Air Compressor Piston with ring and Gasket set complete
277Labour charges for cylinder Sleeve fitting Main & Big end Bearings. Crank Polishing &grinding to Exact Size, Cam Bush Fitting and connecting rod Fitting.
278Labour Charges for Cylinder Head. New Seat Fitting Grinding the head Valve guide Fitting and Head Testing
279Sludge Water Tank Body and Chassis
280Supply of steel maerial of asorted size, specifications viz MS Plates, ISF, ISMB, ISA as per site requiremnt (FOR)
281Welding repair jobto the vehicle viz body, chassis & bumpers front & rear , WatertankBody & in side buffer wall of water tank by way of providing of skilled labour including tools & tackles & welding electrodes as per site requirement(per day)
282Overhauling, repairs & replacement of spares ofjetting reciprocating pumps of sewer cleaning machinesof serial no D35913/08, The job shall included dismounting & remounting of complete pump from the machine dismantalling there of, replacement of all damaged/worn out spares to keep the pump operational complete.
283SUCKING SYSTEM
284Repairs to Sucking pump make jurop made in Italy Modal No PNR 92D Serial no H90015 YEAR 2009. Max PRESSURE IN bars 2ABS & SPEED 1350 RPM The job shall include dismounting of complete suction pump from the machine,
285Shifting to work shop of contracting agency dismantalling thereof. The job shall included replacement of all damaged spares viz, bearing 02no, fiber blades, o-rings, copper pipe with adopter, oil seal & gasket kit complete job.Besides the job shall further includefinshing of uneven bore suface of suction pump by way
286of grinding, honing & polishing finishing of rottor bearing seats by way of machineing job.Re-assembling & remounting of of sucker pump on machine after caried out necessary repairs, checking the performance of pump unit on full load.
287Denting by Hammer Beating /heat treatment as required and repairing rear Mud guard with Patching
288Door Handle outside
289Door handle inside
290Door trim
291Door Lock
292Replacement of side Mirror
293Replacement of front tyresize 8.25/16 LTof required size of make MRF/Goodyear/ Bridge Stone/Coat/JK.
294Replacement of rear tyre size 8.25/16 LTrequired size of make MRF/Goodyear/ Bridge Stone/Coat/JK.
295Providing and fiting of Jetting hose 1/2"" 276 bar2500- 4000 psi (the job includes all necessary fittings) 60m length
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