Tender For Mechanical Work For Smp 1 Project 1 27018883 10 10 10 Erection of Structure 45 TO Email : harit.mehta@amns.in Contact : Name : Harit Mehta Item Details : Job Description: • Clearing site and preparation for Erection. • Shifting the material from stores, to and from sand blasting yard, loading and unloading of the Material, cutting to size, Edge pr eparation, Leak proof welding. • Complete erection as per the drawing. In-case of any mismatch, correction, during erection the correction/matching will be in the scope of the contractor, Site painting by brush (after welding and grinding of the erected assembly will be done by contractor. • Visual preparation, by finishing, grinding extra material, Dimensional inspection and report preparation. • Proper leveling <(>&<)> alignment to be done. Tolerances of more than ±5 mm for level <(>&<)> ±1mm for horizontal <(>&<)> lateral alignment are not allowed. • Visual inspection, Dimensional Inspection and Erection Inspection report sign-up • Shifting the final product remains to Stores or location as per the requirement. Scope: • Welding machine, cutting set, all tools tackles, jigs and fixtures, Pressure testing equipment, measurement equipment will be in the scope of contractor. • All consumables like but not limited to welding rod, Gas for cutting grinding wheel will be in the scope of contractor. • Contractor shall provide all services inclusive of all equipment (hydra, crane, trailer, man-lifter etc.), tools <(>&<)> tackles, consumables (other than those specifically mentioned by AMNS) required for the job. • Use e-7018 welding electrodes for all welding jobs. • Scaffolding services/safety net are in contractor’s scope. • Contractor should deploy required amount of skilled manpower to finish the job within the stipulated timeline. Contractor should provide manpower deployment schedule. • Contractor shall complete the job as per the approved specifications, drawings, and as per the direction <(>&<)> satisfaction of AMNS engineer-in-charge. • Contractor shall ensure for housekeeping/cleaning of the area including cleaning /removing the debris/scrap/waste and used material and shifting the same/surplus materials to the location specified or shown by the engineer, area in charge. Bill certification will be only done after complete housekeeping. • Contractor shall ensure safety of his personnel <(>&<)> follow all safety measures prescribed and shall provide for all safety requirements as per the demands of the services rendered at your own cost with all required PPE’s (personal protective equipment). • Contractor shall ensure that all the tools and tackles deployed are certified by competent authority for use in factory. Certificate should be duly valid at all points of time. • HSE requirement - Contractor shall comply with the health, safety and environment policy as laid down by AMNS steel limited. • Penalty will be applicable for violating safety norms as per AMNS policy. • Penalty will be applicable for not completing the job as per the 2 27018883 20 20 10 Truss Fabrication 35 TO 20 Truss Erection 35 TO Email : harit.mehta@amns.in Contact : Name : Harit Mehta Item Details : Scope of work for Truss Fabrication Job Description: • Clearing site and preparation for Fabrication. • Shifting the material from stores, to and from sand blasting yard, loading and unloading of the Material, cutting to size, Edge pr eparation, welding. • Complete fabrication as per the drawing. • Visual preparation, by finishing, grinding extra material, Dimensional inspection and report preparation. • Visual inspection, Dimensional Inspection and Inspection report signup of the material to be done before final shifting to sand blasting yard <(>&<)> from sand blasting yard to site/temporary storage area. • Shifting material from temporary storage area to erection site. Scope: • AMNS will provide material required for the fabrication like plate, sheet, I beam channel. • Welding machine, cutting set, all tools tackles, jigs and fixtures, Pressure testing equipment, measurement equipment will be in the scope of contractor. • All consumables like but not limited to welding rod, Gas for cutting grinding wheel will be in the scope of contractor. • Contractor shall provide all services inclusive of all equipment, tools <(>&<)> tackles, consumables (other than those specifically mentioned by AMNS) required for the job. • Use e-7018 welding electrodes for all welding jobs. • 10% radiography of the finished product is in the scope of contractor. • Dimensional tolerances (including bending, twisting, skewing, wave tolerances) of more than ±1 mm are not allowed for structure fa brication. Scope of work for Truss Erection Job Description: • Clearing site and preparation for Erection. • Shifting the material from stores, to and from sand blasting yard, loading and unloading of the Material, cutting to size, Edge pr eparation, Leak proof welding. • Complete erection as per the drawing. In-case of any mismatch, correction, during erection the correction/matching will be in the scope of the contractor, Site painting by brush (after welding and grinding of the erected assembly will be done by contractor. • Visual preparation, by finishing, grinding extra material, Dimensional inspection and report preparation. • Proper leveling <(>&<)> alignment to be done. 5 mm level, 1mm horizontal <(>&<)> lateral alignment. • Visual inspection, Dimensional Inspection and Erection Inspection report sign-up • Shifting the final product remains to Stores or location as per the requirement. Scope: • Welding machine, cutting set, all tools tackles, jigs and fixtures, Pressure testing equipment, measurement equipment will be in the scope of contractor. • All consumables like but not limited to welding rod, Gas for cutting grinding wheel will be in the scope of contractor. • Contractor shall provide all services inclusive of all equipment, tools <(>&<)> tackles, consumables (other than those specifically mentioned by AMNS) required for the job. • Use e-7018 welding electrodes for all welding jobs. Scope of work for Sandblasting <(>&<)> Painting • Clearing site and preparation for Sandblasting and Painting. • Shifting the material from stores, to and from sand blasting yard, loading and unloading of the Material. • Complete Sandblasting and Painting as per the specifications. After sandblasting one coat of primer <(>&<)> 2 coats of paint to be applied. • Inspection will be done and certification of the proper sandblasting to be signed by AMNS. Painting /Primer Application shall be only started after the Sand Blasting Certification signed by AMNS. • Inspection will be done and certification of the proper Painting/ Primer Application to be signed by AMNS. Painting /Shifting the material shall be only started after the Sand Blasting Certification signed by AMNS. • Shifting the final product /paint remains to Stores or location as per the requirement. • AMNS will provide required amount of Paint, Thinner, Primer. • All Equipment like Compressor, painting gun, Hoses and Sand Blasting equipment, all tools-tackle for lifting and shifting, Packing, Support, jigs and fixtures, measurement equipment will be in the scope of contractor. • All consumables like but not limited to Copper slag, Diesel, oil or anything other than (Paint, Thinner or Primer) will be in the scope of contractor. • Contractor shall provide all services inclusive of all equipment, tools <(>&<)> tackles, consumables (other than those specifically mentioned by AMNS) required for the job. Scope of work for Scaffolding Services • Clearing site and preparation for scaffolding. And handing over site after removal of the scaffolding completely clean. • Shifting the material from stores, loading and unloading of the Material. • Complete scaffolding as per the AMNS instruction manual and will be considered complete after certification from the scaffolding c ertification engineer. • Both side open margin of 500mm will be maintained on all pipes. • Contractor should strictly adhere to the scaffolding standard laid by AM/NS India. • Contractor shall provide pipes and clamps, safety net, rope, aluminum ladders and all material required for making scaffolding. Special Scope of Work for Contractor (Applicable for all Fabrication, Erection, Dismantling, Sheeting, Commissioning etc. Jobs) • AM/NS India will provide plate/sheet, rolled section, Fasteners required for fabrication <(>&<)> Erection of various items. • Primer, Paint <(>&<)> Thinners will be supplied by AM/NS India. • All types of Cranes, Hydra, Trailer, Man-lifter, (Lifting <(>&<)> Shifting equipment) are in contractor’s scope. • All equipment deployed must in be new condition and strictly adhere to guidelines suggested by AM/NS India. Farana F-15 or higher version of hydra must be deployed. • Scaffolding services/safety net are in contractor’s scope. • Sand blasting <(>&<)> painting is in contractor’s scope. • Alignment <(>&<)> leveling is in contractor’s scope. • Tolerances of more than ±5 mm for level <(>&<)> ±1mm for horizontal <(>&<)> lateral alignment are not allowed. • Material Lifting and Shifting is in contractor’s scope. • Re-welding of weld joints to be done if required after inspection. • Job quantity will be decided by the department/site in charge. • Contractor shall furnish details of subcontractors hired for fabrication, erection, laser cutting, and other manufacturing processes. • Contractor shall furnish details of vendors from which the equipment (crane, trailer etc.) is hired for various job. • Contractor should provide equipment deployment schedule. • Contractor should deploy required amount of skilled manpower to finish the job within the stipulated timeline. Contractor should provide manpower deployment schedule. • Contractor shall complete the job as per the approved specifications, 3 27018883 30 30 10 Grating & Beam Dismantling 15 TO Email : harit.mehta@amns.in Contact : Name : Harit Mehta Item Details : Job Description: • Canopy Grating, supporting beams to be removed from Furnace 1,2 <(>&<)> 3 canopy entry hood. • Dismantling job to be carried out as per the shutdown schedule of SMP-1 furnace. Scope of Work: • All tools, tackles, equipment/machines- will be in the scope of the contractor. • All consumables like but not limited to welding rod, Gas for cutting grinding wheel will be in the scope of contractor. • All types of Cranes, Hydra, Trailer, Man-lifter, (Lifting <(>&<)> Shifting equipment) are in contractor’s scope. • Scaffolding services/safety net are in contractor’s scope. • Material Lifting and Shifting to required storage area or scrap yard is in contractor’s scope. • Installing lifelines (12 mm steel wire rope) <(>&<)> plank boards on the SMP-1 shed roof for safe walking is in the contractors scope. • Providing safe access and working platforms from the SMP-1 rooftop to Canopy hood inspection door is in the scope of the contractor. • Providing two lifelines (12 mm steel wire rope) inside the canopy hood for workers is in contractor’s scope. • Emergency rescue man-lifter to be deployed full time for rescuing/ installation safety net etc. The same is in the scope of contractor. • Contractor shall complete the job as per the approved specifications, drawings, and as per the direction <(>&<)> satisfaction of AMNS engineer-in-charge. • Contractor shall ensure for housekeeping/cleaning of the area including cleaning /removing the debris/scrap/waste and used material and shifting the same/surplus materials to the location specified or shown by the engineer, area in charge. Bill certification will be only done after complete housekeeping. • Contractor shall ensure safety of his personnel <(>&<)> follow all safety measures prescribed and shall provide for all safety requirements as per the demands of the services rendered at your own cost with all required PPE’s (personal protective equipment). • Contractor shall ensure that all the tools and tackles deployed are certified by competent authority for use in factory. Certificate should be duly valid at all points of time. • HSE requirement - Contractor shall comply with the health, safety and environment policy as laid down by AMNS steel limited.
