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| 1 | AHU: 4000 cfm : Supply ,Installation ,Testing and commissioning over the structural platform with rubber gasket of double skin Air Handling Unit of required capacity and 150 mm static pressure with frame work made out of extruded AL sections with thermal break profile, base frame of GI/epoxy coated channel. Sandwiched panels of outer skin minimum0.8 mm thick powder coated G.I with 45 mm thick PUF of density 38±2 kg/cu.m as the insulation core . Common base frame with suitable vibration isolation pads for motor blower assembly ,suitable inspection doors for filter, coil and blower section AHU will consist of following section :a.Mixing sectionb. Filter section comprising of Prefilter 10micron & Antibacterial/ antiviral 5 micron fine filter.c.Cooling coil section with DX cooling copper coil & SS-304 drain Pan/tray with suitable slope.d.Fan section with DIDW fan with drive motor .e. Heater section with strip heater Capacity: 4000 CFMTemp: 22± 2°C Rh: 50 ± 5%With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 2 | Chemical Filters (As per required size): A)Full charge of granular media filters.B)Grey polyurethane finish.C)Painted Cold-Rolled Steel Construction. D)Non-toxic and non-hazardous.E)UL Classification for non-flammability.F)Removing odors and preventing corrosion.G)Media Consisting of the following:- Activated Alumina with Sodium Permanganate & Activated Carbon Permanganate. |
| 3 | AC/Heat Duct Air Purification System (Photohydroionization Technology) |
| 4 | Condensing Unit: Supply, Installation, Testing & commissioning of air cooled condensing Units for AHUs with Reciprocating / Scrollcompressor complete with microprocessor based electrical panel ,complete with copper piping , air cooled condenser & fan , R-134a/R-410A/R407C refrigerant, suitably charged with compressor oil, HP and LP cutouts, thermostat with control wiring , brackets for condensing Unit made out of MSangle/channels duly painted with primer and epoxy.Total Capacity- 8.5 TRAccessories Angle valve, drier, hand shutoff valve, expansion valve etc.With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 5 | Supply & Laying of Copper refrigerant piping seamless tube ( IS:10773 / ASTM B280 /B88)with proper insulation using 19 mm thick closed cell polyethylene insulation between condensing units and AHUs including cutting, brazing, support and fixture etc required for installation. liquid line and suction line |
| 6 | Supply &Laying CPVC 40mm insulated pipeline using 12mm closed cell polyethylene insulation condensate drain water piping from the AHU till the nearest drain point . |
| 7 | Air Distribution: |
| 8 | Supply, Fixing, testing and commissioning offire dampers with fusible link Suitable for 90 minute fire rating.With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 9 | Supply, Installation, Testing & commissioning of Manual flow leakage volume control damper (VCD) made out of 18G Extruded GI, 20G GI blade, suitable bushes, blade linkages shall be fully enclosed, handle operation with status indicator and accessoriesWith future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 10 | Supply, Fixing, testing and commissioning of Motorized dampers complete with actuator along with required lengths of control wiring as per site requirments.The damper shall be motorizedand interlocked with the AHU.With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 11 | Ducting : Air distribution ducting made out of GI sheets 22 SWG with suitable stiffening /bracing using all kind of fixture support etc required for installation . All joints sealed with RTV sealant and rubber gaskets . All joints should be flanged types. Whole ducting system is required to be installed in such a manner so that the clean room will run 12 hours/day initially with future provision of upgradation for 24 hours/day operation ( mandatory). For considering the future provision one end of ducting should be capped by endcap initially, which is required to be fixedwith future AHU in future. All complete as per direction of Engineer-in-Charge. |
| 12 | Plenum Chamber: Supply, Fixing, testing and commissioning of Plenum chamber made out of 20 SWG sheet along with the end cap, damper arrangement for future AHU connection.With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory) |
| 13 | Thermal insulation of supply and return ducts with closed cell polyethylene insulation.The insulation material should glued to the surface of the duct using graded adhesive SR-998or equivalent adhesive. Minimum 19mm thick |
| 14 | Supply & Return Air Grill & Prefilter: Supply and installation of SS-304 grills with extruded Aluminum dampers. |
| 15 | Touch screen LCD Type Clean Room Monitoring System (Temperature, RH, Differential pressure): |
| 16 | Supply and installation of Touch screen LCD type Cleanroom Monitoring system with internal sensor (Temperature, RH, Differential pressure). The monitoring system should have Modbus and DNP3.0 protocol to connect with the BMS system and data backfilling avoiding the data loss. |
| 17 | Supply and installation of software in a compurer for online monitoring, data logging, reporting, data backfilling,3 programmable alarm, fault diagnostics of the system.The software should have the following features:1.Offline configure devices, channels, and acquisition options2.Multi-Port network interface and connectivity with multiple devices 3.Real time data acquisition with configurable scan rate4.Backup and restore the network configuration and data 5.Designed to streamline the process of downloading data and reviewing it in a user-friendly, time efficient manner. 6.Online view and print facilities of data and trends 7.Wide variety of display screens for in-depth analysis a.Tabular displayb.Trend display Bar graph. Line graph. 8.Historical trend view and reporting facility 9.Various pre-defined report templates10.User selectable export to .xls, .xlsx, .pdf, .csv, .txt and .ods file after data acquisition. 11.Five level user privileges for software accessibility: Administrator, Maintenance, Manager, Supervisor and Operator. 12. 4 level soft alarm management. With future provision of upgradation for 24 x 7 x 365 day\"s operation and also provision for future upgradation to integrate with the BMS system ( mandatory) |
| 18 | Air Terminal : Supply, Installation, testing and commissioning of Ceiling mounted 16G CRCA powder coated terminal HEPA module with Mini pleat HEPA Filter (H-13), gaskets, 1.2 mm thick Stainless steel perforated sheet and volume control damper. The provision for DOP/ PAO testing port shall be provided. Efficiency: 99.95% down to 0.05 µ, All necessary fixtures to secure the modules in false ceiling shall be part of the scope. |
| 19 | Clean Room Interior: |
| 20 | Wall Panel: Supply, Installation, testing, commissioning of Double Skin Clean Room Fire rated Wall panels 100 mm thick, made of 0.8 mm thick Galvanized Iron sheet (275 gsm) as per IS 277 with 60-70 micron thick powder coating, infilled with fire rated rockwool. The density of it is 140-150 Kg./m³; with all required accessories like C Type Floor Track, TopChannels, male female channel etc. |
| 21 | Ceiling Panel: Modular Ceiling panels : Supply, Installation, testing, commissioning of Double Skin Clean Room Fire rated Walkable Ceiling panels 100 mm thick, made of 0.8 mm thick Galvanized Iron sheet (275 gsm) as per IS 277 with 60-70 micron thick powder coating, infilled with fire rated rockwool. The density of it is 140-150 Kg./m³ with all required accessories like C Type Floor Track, Top Channels, male female channel etc. |
| 22 | RA Raiser: Supply, Installation, testing, commissioning of Double Skin Clean Room Return Air Riser panels 100 mm thick along with necessary items, made of 0.8 mm thick Galvanized Iron sheet (275 gsm) with 60-70 micron thick powder coating on one side and other side as plain GI sheet with inbuilt return air duct up to 150 mm above the ceiling panel along with return air perforated grille, Volume control damper, G4 Filter etc. |
| 23 | Coving: Supply ,providing and fixing Extruded G.I. powder coated clip on type coving for joints of Wall to Wall ,Wall toCeilingand for all other required portion. |
| 24 | Corner: Supply ,providing and fixing Extruded G.I. powder coated Corner. |
| 25 | Clean Room Door : Supply, Installation, testing, commissioning of Clean Room Doors with 2 Hr Fire Rating made up of 1.2 mm thick GI sheet, Door leaf 46 mm thick and door frame 98 mm of 1.5 mm thick G I sheet, with Rockwool as infill material with Polyester Powder Coated finish with Hardware as mentioned below, with vision glass and accessories like SS ball bearing Hinges, SS D Handle Back to Back, Dead lock Both Side Key operation, Double Clear Glazed 6mm Glass, Door Closer, Automatic Drop Seal to seal the door bottom properly to avoid any kind of losses regarding RH as well as cooikng efficiency, Door Stopper, Door closer, Flush bolt, SS304 Kick Plate One side, panic bar with external trim device for only emergency door etc. |
| 26 | Single Leaf Door ( 900 x 2100) mm |
| 27 | Double Leaf Door ( 1800 x 2100) mm |
| 28 | Flooring: Supply, providing and laying 3 mm thick good quality epoxy flooringand epoxy skirting using robust roll of approved color and pattern with 1.00 mm thick hardwearing surface for the flooring and skirting in line and level and smooth finish over existing flooring after making good. Complete in all respect and suitable to maintain the required clean room classes. |
| 29 | AHU SHED WITH STRUCTURE :-Providing and fixing structural raised platform with chequred plate of thickness 10 mm over which the AHU to be installed at a height of 2 meter (approx) from ground level by providing reqired MS channel (ISMC100/150 or ISMB100/150) including grouting and concreting the base of structural column including providing stiffner as required (horizontal, vertical and inclined), fixing gusset plate at junction, 16mm thick base plate at base along with pre-colour-coated Al. Zn. coated 0.47 mm thick roof sheet to be fixed over the AHU (clear height from the raised platform should be 2.10 meter) along with neccessary trusses and framed work incuding making a structural stair for servicing and maintenance purpose along with grill fencing by MS 10mm square bar and 25mm flat all aroundon the raised platform including a door provision with locking facility and applying a priming coat of approved steel primer including two or more coates oil paint/aluminium paint is needed to all structural element along with rain water drainage system by providing 100 mm dia pvc pipe includding gutter. All complete as per direction of engineer-in-charge. Structural platform has to be made in such a manner so that AHU and all ODU to be placed on two layers of platform (AHU over the ODU or ODU over the AHU) including making extra platform to accomodate another AHU and respective ODU in future. |
| 30 | Electrical Works: i) MCB Distribution Board for operating - Lighting / Single phase Power Supply for switch socket. 8 Way TPN DB with 32 Amps 4 pole MCB incomer & 24 Nos- 10- 20 SP MCB - 1 No. ii) MCB Distribution Board for operating - Lighting, 3 phase / Single phase Power Supply for switch sockey. 6 Way VTPN DB with 63 Amps 4 pole MCB incomer & 6 Nos- 32 Amps TPN MCB - 1 No. iii) 1x16 Amps Modular type Socket unit with switchcomplete with GI box with Stainless steel front plate- 20 No\"s. iv) 1x6 Amps Modular type Socket unit with switchfor complete with GI box with Stainless steel front plate - 14 No\"s. v) Telephone Box (RJ 11) with Stainless steel front plate - 1 No. vi) LAN Box (RJ45 I/O) with Stainless steel front plate - 1 No. vii) 24 Watt LED FlashLight / Surface Light - 22 No\"s. viii) Modular type switch board with socket- 5 No\"s. ix) 32 Apms 3 phase power socket with MCB - 3No\"s. x) Light point wiring by 3x1.5 Sq.mm PVC flexible FRLS copper wire through PVC pipe- 22 No\"s. xi) Power plug Wiring by 2x2.5 & 1x1.5 Sq.mm PVC flexible FRLS copper wire through PVC pipe - 300 mtrs. xii) 3 Phase power plug wiring by 6 X 6 Sq.mm PVC flexible FRLS copper wire through PVC pipe - 180 mtrs. xiii) Lan Line wiring by CAT - 6 cable through PVC conduit pipe. - 120 mtrs. xiv) Main Line wiring for Switch Board with 3 x 2.5 Sq.mm. FRLS wire - 130 mtrs. xv) Push Buttom Station for Remort Operation for AHU - 1 No. xvi) Electrical Panel: Supply, Installation, testing and commissioning of Dust and vermin proof indoor type factory built sheet steel enclosed modular construction floor/ wall mounted control panel for 2 nos AHUs , Heatersand 4 nos -Outdoor unit, suitable for operation on 415±10% volts, 50 Hz AC 3 phase 4 wire system fabricated out of suitable sized square tubular section and covered with CRCA sheet steel of 2mm thick for frame work and covers etc. The panel comprising of100 Amps MCCB Incomer, Outgoing MCB, overload protection, manual operational facility, Analog type timer, internal wiring, On Off Indication Lamp, as required. (provision for 4 nos. motorized damper actuator) - 1 No. With future provision of upgradation for 24 x 7 x 365 day\"s operation ( mandatory). xvii) Power Cabling: Supply and erection of Copper armoured power cabling (1100V) with Lux, gland for connection - 50 Mtr (approx). xviii) 16 Sq.mm x 4 core copper Ar. Cable for AHU Panel incomer - 100 Mtrs (approx). xix) 4 Sq.mm x 4 core copper Un. Ar. Cable For 8.5 TR Outdoor Unit & Heater through PVC conduit pipe- 150 Mtrs. (approx). xx) 2.5 Sq.mm x 4 core copper Un. Ar. Ceble For AHU- 100 Mtrs. xxi) 1.5 Sq.mm x 4 core copper flexible cable for controlling AHU & condensing unit through PVC conduit pipe- 180 Mtrs.(approx). xxii) Chemical Earth pit- 4 Nos. xxiii) 16 Sq.mm. Flexible Cu. Earth wire with Cu. Busbar (25 x 6) - 80 Mtrs. (approx). xxiv) Earthing loop:6 Sq.mm. complete with socket unit - 200 Mtrs. (approx). All complete as per direction of Engineer-in-charge. |
| 31 | Fire Safety System:- Supply, Installation, testing ofSmoke and Fire Detector ( 16 No\"s), Manual call point, Hooter, 200 Rmt cable alongwith all required accessories. |
| 32 | Site Preperation: Site preperation work including dismantling of existing windows and doors if any, cutting walls and roads levelling of floors i/c closing existing opening wherever required along with mending good damages of roads underground drains including foundation and base with concrete platform for structural platform for installation of AHU and ODU etc. including proper sealing work of all the openings and holes after installation for duct and power cable control cable, sensor etc. all complete as per direction of Engineer -in - charge. |
| 33 | AIR SHOWER: Supply and erection of Air Shower Inner size : 800 x 900 x 1940mm (WxDxH), Outer size :1700 X 1000 X 2140Cabinet: MSPCPlatform: PVC Matt Flooring View Panel door Pre-filter: 4PLY HDPE, EFF: 90% DOWN TO 10 µ HEPA Filters:EFF: 99.997% DOWN TO 0.3 µ1 HP electrical motor - 4 Nos, 2845 RPM, FRP blower with GI impeller, 7” x 4 ½ ” dia impeller, double ended shaft motorSS 304 16 nos fixed nozel, blowerPower supply- 3phase, 415volts RPM- 2440 Noise level: 75 db away from one meterVelocity: 22+/-2 M/sec thron nozzle jet on top 20+/-2M/S. Exit door & entry doorBlower/filter.:Side-mounted Flow: Vertical down and two sides, 16W Lighting Fluorescent tubesControls: Motor by DOL starter, doors by electromagnetic interlocking etc.The Air shower will have the facility of ss ramp and/or step at both side of the Air shower for safe and easy man movement |
| 34 | Dynamic Passbox:Supply and Installation of made out of 1.2mm thick pre coated SS304, Dynamically balanced blower motor, Mini pleat Hepa filter, washable pre filter, electromagnetic door interlocking coil, UV Light, door with glass, differtial pressure guage etc.Size : 610 mm x 610 mm x 610 mm |
| 35 | Validation: a) Air velocity testb)Filter Integrity Testc)Particle Count Testd)Recovery Teste)Air Flow Pattern Testf)Light Intensity Testg)Sound Level Measurement h)Temperature and RH mapping i)Differential Pressure checking/Balancing j)Air TemperaturePls refer to Annexure- 1 for detailed validation schedule along with report submission with raw data.Authorised Third party validation should be carried out in the presence of Client each time by the service provider. |
