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| 1 | Sub Head-I ( Servicing and shifting of DEA set works) |
| 2 | General Servicing of following capacity of DEA sets of different makes and models under various exchanges comprising of following jobs i/c Transportation, Labour charges & material required for servicing i/c minor material required for healthyness of DG set etc. as reqd. (i) Cleaning & greasing of the parts. (ii) Tappet setting as per standard (iii) Fan belt, tensioner pulley and lever adjustments. (iv) Tightening of all the nuts, bolts and clamps.(v) Testing & checking of AC & DC Wiring. (vi) Self & Charging Alternator cleaning and testing, checking of working & minor fault removal.(vii) Checking of Supply & return fuel pipes from fuel tank to engine. (viii) Replacement of consumables like lub Oil, diesel filter, Oil filter, filter element of air cleaner & coolant (in case of water cooled engines). (ix) Checking of FIP timing by Fuel cut off method. (x) General servicing i/c cleaning of DG panel (xi) General servicing & complete cleaning of DG set |
| 3 | 15 KVA |
| 4 | 40 KVA |
| 5 | 50 KVA |
| 6 | 82.5 KVA |
| 7 | Sub Head-II ( Repairing Works of DEA Sets) |
| 8 | Providingmaintenance free NewLead acid Batteriesfollowing types/rating complete with first fill of electrolyte & first charging i/c replacement of leads, nut bolts ,terminals/thimbles complete as reqd. |
| 9 | 12V, 130 AH ( M/S Exide Express Model No. FXPO-XP1300 or equivalent model of Similar Superior make) |
| 10 | 12V, 100 AH ( M/S Exide Express Model No. FXPO-XP1000 or equivalent model of Similar Superior make) |
| 11 | Replacement of following defective accessories in the existing DG sets with new accessories, complete as reqd. [Dismantled defective accessories shall belong to vendor, credit for same has to be considered while quoting rates.] |
| 12 | Stop Solinoid 12 volt (Engine shut off solenoid) |
| 13 | Mechanical Type RPM Cum Hour Meter |
| 14 | 12 Volt Electrical Battery Charger (SMPS ) i/c Transformer, Rectifier unit and Filter Circuit etc. complete as reqd. |
| 15 | Oil pressure gauge |
| 16 | Oil temperature meter with safety |
| 17 | Water temperature meter |
| 18 | Starting key switch |
| 19 | 100 ampsMCCB 25 KA |
| 20 | VAF meter |
| 21 | 32 Amp 4 pole MCB |
| 22 | 63 Amp 4 Pole MCCB |
| 23 | DCvoltmeter |
| 24 | DCAmmeter |
| 25 | Auto / manual Rotary switch |
| 26 | Overspeed safety |
| 27 | Repairing & General Servicing of the existing faulty radiator in existing DEA set by repairing of leakage and cleaning of copper tubes with help of cleaning agents, Dismantling of radiatorassemblyincluding transportation, brazing and testing for leakage and re-installation after repairing the same etc. reqd. |
| 28 | Above 20KVA and upto 50KVA DEA sets |
| 29 | Servicing of the self starter of DEA set i/c dismantling, cleaning of self with petrol, greasing and oiling of bearing i/c testing etc complete as reqd.This item exclude the cost of parts associated with Self Starter. |
| 30 | Repairing of following faulty items in the self starter of DEA set i/c dismantling of unserviceable/ defective items, fixing with new one i/c connection, testing etc complete as reqd.[Note: Labour charges already covered in item No 3] |
| 31 | Carbon bush set |
| 32 | Solenoid coil |
| 33 | Bendex Gear |
| 34 | Supply of 12 volt battery operated self starter suitable for engine alternator set in place of existing faulty self starter including fixing the same on the DG set making connection testing etc complete as required. |
| 35 | Calibration of the fuel injection pump of following capacity of DEA sets of different makes and models under various exchanges I/c removal of fuel pump from site, transportation at Workshop,calibration of pump and nozzles, grinding and fixing the same after calibration at site in the existing DEA set etc complete as reqd.1 Certificate from authorised service centre is to be submitted regarding calibration of fuel pump & nozzles.2 This item exclude the cost of parts associated with fuel pump |
| 36 | up to 20 KVA DEA set |
| 37 | More than 20 KVA and up to 50 KVA |
| 38 | Extra charges for associated items of fuel pump, if required.[Note: Labour charges already covered in item No 7] |
| 39 | Delivery valve |
| 40 | Delivery element |
| 41 | Nozzle |
| 42 | Replacement / Repairing of faulty items in the existing Alternator up to 50 KVA Alternator at TE / BTS Sitesi/c dismantling the faulty, replacement by new one i/c fixing, testing, commissioning etc. complete as reqd. |
| 43 | AVR Make National or S.S. |
| 44 | Power Diode for Rotating Rectifier Assembly |
| 45 | Rewinding of following parts of existing alternator upto 50 KVA with suitable size copper enamelled wire including providing of insulation of appropriate class, varnishing, assembling including transportation charges for alternator from Site to Workshop & back after repairing and dismantling, loading, unloading, transportation, safe Handling & Commissioning after repairing, testing etc complete as required. |
| 46 | Main Stator winding |
| 47 | Main Rotor winding |
| 48 | Exciter Stator winding |
| 49 | Exciter Rotor winding |
| 50 | Less for old faulty DG set battery of following capacity |
| 51 | 12 Volts 88 AH |
| 52 | 12 Volts 130 AH |
