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Tender For Annual Maintenance Contract For Mechanical Maintenance Work At Msp, matikhalo-Odisha

Indian Rare Earths Limited-IREL has published Tender For Annual Maintenance Contract For Mechanical Maintenance Work At Msp. Submission Date for this Tender is 10-11-2023. Mechanical engineering Service Tenders in matikhalo Odisha. Bidders can get complete Tender details and download the document.




Tender Notice

40318196
Tender For Annual Maintenance Contract For Mechanical Maintenance Work At Msp
Open Tender
Indian
Odisha
matikhalo
10-11-2023

Tender Details

Tender For Annual Maintenance Contract For Mechanical Maintenance Work At Msp

Key Value

Document Fees
Refer document
EMD
INR 687380.0 /-
Tender Value
INR 4.05 Crore /-

BOQ Items

Name of Work:
Sl. No. Item Description
1BUCKET ELEVATOR -82 nos & BUCKET BELT CONVEYOR 9 nos as per technical specification.
2BELT CONVEYORS -98 nos as per technical specification.
3Screw Conveyors -18nos, Vibro feeder -12 nos, Slat conveyor - 2nos as per technical specification.
4Head drumset (inclusive of bearing): for elevators of bucket size upto 10 inch x 6 inch
5Head drumset (inclusive of bearing): for elevators of bucket size above 10 inch x 6 inch
6Head drum bearing replacement for elevatorsof bucket size upto 10 inch x 6 inch
7Head drum bearing replacement for elevatorsof bucket size above 10 inch x 6 inch
8Bucket belt for elevators / bucket belt conveyors of bucket size upto 10 inch x 6 inch
9Bucket belt for elevators / bucket belt conveyors of bucket size above 10 inch x 6 inch
10Drive drumset replacement: inclusive of bearings for other equipments as per technical specification.
11Tail drumset / snub drumset / take-up drumset: (inclusive of bearings) as per technical specification.
12Drive drum bearing. as per technical specification.
13Screw flight for screw conveyors upto length 6 m
14Screw flight for screw conveyors above length 6 m
15Conveyor Belt Replacement: as per technical specification.
16Vulcanizing of conveyor belt of width 400 mm per joint as per technical specification.
17Vulcanizing of conveyor belt of width 500 mm per joint as per technical specification.
18Vulcanizing of conveyor belt of width 600 and above mm per joint as per technical specification.
19Spot vulcanizing (Joint repair) as per technical specification.
20Rubber lagging / lining works as per technical specification.
21Main Rotary Driers & accessories – 2 no as per technical specification.
22Rotary Driers (Sillimanite & Zircon) – 2 nos as per technical specification.
23130 TPH FBD& accessories– 1 nos
24FBD & accessories of MSP, GEM, MUS – 4 nos as per technical specification.
25SHAFTDRIER & ACCESSORIES – 3 nos as per technical specification.
26OIL PUMPS – 13 nos as per technical specification.
27Inspection ofof Rotary Dryers i.e. Main Dryer A/ B ,Sillimanite Dryer ,Zircon dryer by reputed agency as per technical specification
28Alignment of 50 TPH Main Dryerby reputed agencyas per technical specification
29Alignment of 6 TPH Sillimanite Dryer / 2 TPH Zircon Dryer by reputed agency
30Replacement of ID fan / Combustion / Dillutionfan Bearing for50 TPH / 130 TPHFBD
31Assembling of Support roller as per technical specification.
32Replacement of Support roller as per technical specification.
33Assembling of Pinion as per technical specification.
34Replacement of Pinion as per technical specification.
35Assembling of Thrust roller as per technical specification.
36Replacement of Thrust roller as per technical specification.
37Replacement of Gear coupling (including alignment using dial gauge) as per technical specification.
38Replacement of Ductline valves upto 500 mm as per technical specification.
39Replacement of Ductline valves of Dia 900 mm and above as per technical specification.
40Replacement of Burner (new / reconditioned) as per technical specification.
41Replacement of ID fan (impeller / shaft ) for 50 TPH Dryer as per technical specification.
42Replacement of ID fan / Combustion / Dillution(impeller / shaft ) for 130 TPH FBD
43Replacement of ID fan / Combustion / Dillution fan coupling
44Replacement Fluid coupling as per technical specification.
45Assembly / Replacement of Gear Box of model H3 450as per technical specification.
46Assembling of support roller as per technical specification.
47Replacement of support roller as per technical specification.
48Assemblingof Pinion as per technical specification.
49Replacement of Pinion as per technical specification.
50Assembly of thrust roller as per technical specification.
51Replacement of thrust roller as per technical specification.
52Replacement of Ductline valves upto 450 mm.
53Replacement of tyres
54Replacement of Girth Gear.
55Replacement ofGear coupling
56Replacement of impellers of blower as per technical specification.
57Dismantling & Erection of blowers as per technical specification.
58Unit rate of cutting of damaged shell plate inside thedrier as per technical specification.
59Dismantling of Damaged Drier Shell / Hood / HAG / Ducts and supported Structures
60Plate welding for 6mm & above.
61Fabrication & painting of Drier Shell / Hood / HAG / Ducts and supported Structures
62Erection of Drier Shell / Hood / HAG / Ducts and supported Structures
63Tapper wedges by polar diagram and stopper blocks as per technical specification.
64Removal of damaged castable of lifter plates & fixing of new or old semi lifter plates & straight lifter plates( As per direction by EIC )
65Dismantling, repair and refixing of Slinger Fan assembly and base of FBD as per technical specification.
66Bag Filter House – Checking / dismantling / Repair / Replacement of cages, nozzles, filterbags as per technical specification.
67Refractory like fire bricks, insulation brick, insulation block etc as per technical specification.
68Refractory like dense castable, insulation castable etcas per technical specification.
69Dismantling and Shifting of damaged dense castable and bricks .
70HIGH TENSION SEPERATORS (HTS) –48nos as per technical specification.
71ELECTROSTATIC PLATE SEPERATORS (EPS) – 13 nos as per technical specification.
72INDUCED ROLL MAGNETIC SEPERATORS (IRMS) – 17 nos as per technical specification.
73RARE EARTH DRUM MAGNETIC SEPERATORS (REDMS) – 53 nos as per technical specification.
74RARE EARTH ROLL MAGNETIC SEPERATORS (RERMS) – 12 nos as per technical specification.
75VIBRATING SCREENS – 36 nos as per technical specification.
76AIR TABLES – 6 nos as per technical specification.
77Rotor for HTRS / Corona HTS / REDMS / IRMS / RERMS as per technical specification.
78Assembling of REDMS rotor
79Dismantling of REDMS rotor
80REDMS/RERMS feeder tray replacement
81REDMS DE Bearing as per technical specification.
82REDMS NDE Bearing as per technical specification.
83Feed Roll of Corona HTS / EPS as per technical specification.
84Screen Cloth replacement work of vibrating screen as per technical specification for SRE 2700/6000 / SRE 2000/6000
85Replacement of Air table Main Shaft
86Assembling of Air table main shaft
87Dismantling of Air table main shaft
88Air table top deck replacement
89Hot air blower replacement as per technical specification.
90PUMPS – 114 Nos as per technical specification.
91HYDROSIZER – 9 Nos as per technical specification.
92CONDITIONER – 4Nos as per technical specification.
93FLOATATION CELL – 3 Nos as per technical specification.
94COLUMN FLOTATION CELL – 1 Nos
95WET TABLE – 3 Nos as per technical specification.
96PAN FILTER & SCREW FEEDER – 4 Nos as per technical specification.
97SPIRALS – 172 Sticks as per technical specification.
98Wet Vibrating Screen – 2 Nos
99Spring Replacement for Dry / wet Vibrating screen/ Vibrofeeder.
100COMPRESSORS –8 nos as per technical specification.
101Additional visit if required (breakdown visit) as per technical specification.
102Pressure vessel testing report for pressure vessels asper technical specification
103Size of the pump upto 3/2 CAH as per technical specification.
104size of the pump upto 6/4 EAH as per technical specification.
105size of the pump 8/6 EAHand above as per technical specification.
106size of pump upto 100 RVSP as per technical specification.
107Vacuum pumps as per technical specification.
108Water pumps of all sizes as per technical specification.
109Submersible pumps as per technical specification.
110-do- but size of the pump upto 3/2 CAH as per technical specification.
111-do- size of the pump upto 6/4 EAH as per technical specification.
112size of the pump 8/6 EAHand above as per technical specification.
113-do-size of the pump upto 100 RVSP as per technical specification.
114-do-bore well pump upto 20m depth as per technical specification.
115-do- Vacuum pumps as per technical specification.
116Teeter water pipes replacement as per technical specification.
117Feed well replacement along with all supporting pipelines as per technical specification.
118Replacement ofagitator assembly as per technical specification.
119Replacement of impeller unit as per technical specification.
120Replacement of bearing as per technical specification.
121Replacement of stator unit / rotor unit / bearing or repair at site as per technical specification.
122Froth pedal replacement or repair at site as per technical specification.
123Assembly of air blower unit as per technical specification.
124Replacement of air blower unit as per technical specification.
125Replacement of Dart valve assembly as per technical specification.
126Assembly of bearing assembly
127Dismantling of bearing assembly
128Replacement / repair / overhauling of head motion mechanism as per technical specification.
129Replacement / repair ofwooden table deck as per technical specification.
130Fabrication of HDPE fittings as per technical specification for short piece
131Fabrication of HDPE fittings as per technical specification for bend, T, Y and miscelleneous
132PIPE LINE WORKS as per technical specification.
133– do – but Pipe size from 150 mmto 250 mm NB as per technical specification.
134– do – but Pipe size from 250 mm NB and above
135Dismantling and shifting of prefabricated HDPE pipes / rubber hoses and fittings shall include dismantling by opening the bolt joints or gas cutting as the case may be as per the direction of EIC as per technical specification.
136– do – but Pipe size from 150 to 250 mm NB as per technical specification.
137– do – but Pipe size from 250 mm NB and above
138For Pumps, Blowers, Driers, Conditioners, Floatation cells / other equipments - electric motor rating from18 to 37 kW
139– do – but rating from 55 kW to 90 kW as per technical specification.
140– do – but rating of110 kW as per technical specification.
141For Elevator, rating of geared motor above 7.5 kW as per technical specification.
142For other material handling equipment above 7.5 kW and above as per technical specification.
143For tubular feeder, Vibrating screens & other equipments as per technical specification.
144For Elevators the type of gear box U 400 / 500 / 600as per technical specification.
145For Elevators the type of gear box U 800 /1000/1200 / 1400
146For other equipments-the type of gear box model U 400 / 500 / 600 as per technical specification.
147For other equipments-the type of gear box model U 700 / 800 /1000 /1200/1400
148Gas cutting Works as per technical specification.
149Welding works as per technical specification.
150Any size chain pulley block / electric hoist - erection / dismantling and shifting to designated places as per technical specification.
151Load testing and certification ofchain pulley block / electric hoist
152Pipe line modification and replacement up to 150 mm NB (old or new metal pipes) as per technical specification.
153Duct line modification and replacement above 150mm upto500 mm NB (old or new metal pipes) as per technical specification.
154Any miscellaneous jobs as per technical specification.
155Overhauling of Pumps of frame size upto 3/2 as per technical specification.
156– do - but size from 4/3 to 6/4 as per technical specification.
157– do - but size from 8/6 and above. as per technical specification.
158– do – but vertical pump of all sizes as per technical specification.
159–do- but for vacuum pumps
160Overhauling of gear boxes / geared motor of all sizes as per technical specification.
161Overhauling of any size / type of Valves / NRV / Rotary union, Chain as per technical specification.
162Slurry pumps bearing unit assembling and testing of size upto 4/3 as per technical specification.
163Slurry pumps bearing unit assembling and testing of size above 4/3 as per technical specification.
164Bucket belt preparation as per technical specification.
165Bucket belt preparation:(Above size 10 inch x 6 inch) Shifting of belt from Stores to designated area, sizing of belt, dismantling of reusable buckets from old belt / new buckets from stores / fixing of buckets using bolts & gaskets, rolling and stacking of bucket belt.
166Bucket Removal from damaged belt
167Bucket Elevator and Belt conveyor drum setting of all sizes as per technical specification.
168Vibrating screen meshesassembling in spareframesfor SRE 2700/6000 / SRE 2000/6000.
169Drive motor base frame of all sizes -fabrication and painting as per technical specification.
170Slurry pump / water pump base frame fabrication and painting as per technical specification.
171Gear box / geared motor frame of all sizes – fabrication and painting as per technical specification.
172feedbox, discharge pipes, collection boxes, wiper, collection tray – fabrication, painting and fixing as per technical specification.
173Feed distributor for Spiral/Wet table/ Hydrosizer/Surgebins-Fabrication, painting and erection
174Belt guards of all sizes – fabrication, painting and fixing in equipments as per technical specification.
175Coupling guards of all sizes – fabrication, painting and fixing in equipments as per technical specification.
176Taildrum guards / Head Drum guards for belt conveyors / Elevators of all sizes -fabrication, painting and fixing
177Painting with 2 coats (25 mics per coat) of HR Aluminium paint as per technical specification.
178Fabrication of chutes for belt conveyor
179Fixing of chutes for belt conveyor
180Repair & machining work of shaft of size upto 50mm as per technical specification.
181-do-but size more than 50 mm to 100 mm as per technical specification.
182-do-but size more than 100 mm to 200 mm as per technical specification.
183Key way machining for shafts of size upto 50mm as per technical specification.
184-do- but for shafts of size more than 50mm to 120mm
185TL Bush / Coupling / Sprockets –boring of size upto 65mm & keyway machining. as per technical specification.
186-do- but of size above 65mm to 100 mm & keyway machining as per technical specification.
187Gear Coupling- boring of size upto 65mm & keyway machining.
188-do- but of size above 65mm to 100 mm & keyway machining
189-do- but of size above100 mm & keyway machining
190Repair of IRMS/HIRMS rotor shaft
191Replacement of IRMS rotor shaft
192Bucket elevator / Belt conveyor / Bucket belt conveyor - drum surface repairing & crowning as per technical specification.
193Repairing, static and dynamic balancing of blower impellers. as per technical specification.
194Repairing, static and dynamic balancing of ID fan for 50 TPH Dryer / ID fan, Combustion blower , Dilution blower for 130 TPH FBD.
195MS Sheet / plate bending & rolling works of thickness upto 12mm as per technical specification.
196Lumpsum charges per month towards engaging standby crew for shift maintenance as per part H of Technical specification.
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