Indian Rare Earths Limited-IREL has published Tender For Annual Maintenance Contract For Mechanical Maintenance Work At Msp. Submission Date for this Tender is 10-11-2023. Mechanical engineering Service Tenders in matikhalo Odisha. Bidders can get complete Tender details and download the document.
Sl. No. | Item Description |
1 | BUCKET ELEVATOR -82 nos & BUCKET BELT CONVEYOR 9 nos as per technical specification. |
2 | BELT CONVEYORS -98 nos as per technical specification. |
3 | Screw Conveyors -18nos, Vibro feeder -12 nos, Slat conveyor - 2nos as per technical specification. |
4 | Head drumset (inclusive of bearing): for elevators of bucket size upto 10 inch x 6 inch |
5 | Head drumset (inclusive of bearing): for elevators of bucket size above 10 inch x 6 inch |
6 | Head drum bearing replacement for elevatorsof bucket size upto 10 inch x 6 inch |
7 | Head drum bearing replacement for elevatorsof bucket size above 10 inch x 6 inch |
8 | Bucket belt for elevators / bucket belt conveyors of bucket size upto 10 inch x 6 inch |
9 | Bucket belt for elevators / bucket belt conveyors of bucket size above 10 inch x 6 inch |
10 | Drive drumset replacement: inclusive of bearings for other equipments as per technical specification. |
11 | Tail drumset / snub drumset / take-up drumset: (inclusive of bearings) as per technical specification. |
12 | Drive drum bearing. as per technical specification. |
13 | Screw flight for screw conveyors upto length 6 m |
14 | Screw flight for screw conveyors above length 6 m |
15 | Conveyor Belt Replacement: as per technical specification. |
16 | Vulcanizing of conveyor belt of width 400 mm per joint as per technical specification. |
17 | Vulcanizing of conveyor belt of width 500 mm per joint as per technical specification. |
18 | Vulcanizing of conveyor belt of width 600 and above mm per joint as per technical specification. |
19 | Spot vulcanizing (Joint repair) as per technical specification. |
20 | Rubber lagging / lining works as per technical specification. |
21 | Main Rotary Driers & accessories – 2 no as per technical specification. |
22 | Rotary Driers (Sillimanite & Zircon) – 2 nos as per technical specification. |
23 | 130 TPH FBD& accessories– 1 nos |
24 | FBD & accessories of MSP, GEM, MUS – 4 nos as per technical specification. |
25 | SHAFTDRIER & ACCESSORIES – 3 nos as per technical specification. |
26 | OIL PUMPS – 13 nos as per technical specification. |
27 | Inspection ofof Rotary Dryers i.e. Main Dryer A/ B ,Sillimanite Dryer ,Zircon dryer by reputed agency as per technical specification |
28 | Alignment of 50 TPH Main Dryerby reputed agencyas per technical specification |
29 | Alignment of 6 TPH Sillimanite Dryer / 2 TPH Zircon Dryer by reputed agency |
30 | Replacement of ID fan / Combustion / Dillutionfan Bearing for50 TPH / 130 TPHFBD |
31 | Assembling of Support roller as per technical specification. |
32 | Replacement of Support roller as per technical specification. |
33 | Assembling of Pinion as per technical specification. |
34 | Replacement of Pinion as per technical specification. |
35 | Assembling of Thrust roller as per technical specification. |
36 | Replacement of Thrust roller as per technical specification. |
37 | Replacement of Gear coupling (including alignment using dial gauge) as per technical specification. |
38 | Replacement of Ductline valves upto 500 mm as per technical specification. |
39 | Replacement of Ductline valves of Dia 900 mm and above as per technical specification. |
40 | Replacement of Burner (new / reconditioned) as per technical specification. |
41 | Replacement of ID fan (impeller / shaft ) for 50 TPH Dryer as per technical specification. |
42 | Replacement of ID fan / Combustion / Dillution(impeller / shaft ) for 130 TPH FBD |
43 | Replacement of ID fan / Combustion / Dillution fan coupling |
44 | Replacement Fluid coupling as per technical specification. |
45 | Assembly / Replacement of Gear Box of model H3 450as per technical specification. |
46 | Assembling of support roller as per technical specification. |
47 | Replacement of support roller as per technical specification. |
48 | Assemblingof Pinion as per technical specification. |
49 | Replacement of Pinion as per technical specification. |
50 | Assembly of thrust roller as per technical specification. |
51 | Replacement of thrust roller as per technical specification. |
52 | Replacement of Ductline valves upto 450 mm. |
53 | Replacement of tyres |
54 | Replacement of Girth Gear. |
55 | Replacement ofGear coupling |
56 | Replacement of impellers of blower as per technical specification. |
57 | Dismantling & Erection of blowers as per technical specification. |
58 | Unit rate of cutting of damaged shell plate inside thedrier as per technical specification. |
59 | Dismantling of Damaged Drier Shell / Hood / HAG / Ducts and supported Structures |
60 | Plate welding for 6mm & above. |
61 | Fabrication & painting of Drier Shell / Hood / HAG / Ducts and supported Structures |
62 | Erection of Drier Shell / Hood / HAG / Ducts and supported Structures |
63 | Tapper wedges by polar diagram and stopper blocks as per technical specification. |
64 | Removal of damaged castable of lifter plates & fixing of new or old semi lifter plates & straight lifter plates( As per direction by EIC ) |
65 | Dismantling, repair and refixing of Slinger Fan assembly and base of FBD as per technical specification. |
66 | Bag Filter House – Checking / dismantling / Repair / Replacement of cages, nozzles, filterbags as per technical specification. |
67 | Refractory like fire bricks, insulation brick, insulation block etc as per technical specification. |
68 | Refractory like dense castable, insulation castable etcas per technical specification. |
69 | Dismantling and Shifting of damaged dense castable and bricks . |
70 | HIGH TENSION SEPERATORS (HTS) –48nos as per technical specification. |
71 | ELECTROSTATIC PLATE SEPERATORS (EPS) – 13 nos as per technical specification. |
72 | INDUCED ROLL MAGNETIC SEPERATORS (IRMS) – 17 nos as per technical specification. |
73 | RARE EARTH DRUM MAGNETIC SEPERATORS (REDMS) – 53 nos as per technical specification. |
74 | RARE EARTH ROLL MAGNETIC SEPERATORS (RERMS) – 12 nos as per technical specification. |
75 | VIBRATING SCREENS – 36 nos as per technical specification. |
76 | AIR TABLES – 6 nos as per technical specification. |
77 | Rotor for HTRS / Corona HTS / REDMS / IRMS / RERMS as per technical specification. |
78 | Assembling of REDMS rotor |
79 | Dismantling of REDMS rotor |
80 | REDMS/RERMS feeder tray replacement |
81 | REDMS DE Bearing as per technical specification. |
82 | REDMS NDE Bearing as per technical specification. |
83 | Feed Roll of Corona HTS / EPS as per technical specification. |
84 | Screen Cloth replacement work of vibrating screen as per technical specification for SRE 2700/6000 / SRE 2000/6000 |
85 | Replacement of Air table Main Shaft |
86 | Assembling of Air table main shaft |
87 | Dismantling of Air table main shaft |
88 | Air table top deck replacement |
89 | Hot air blower replacement as per technical specification. |
90 | PUMPS – 114 Nos as per technical specification. |
91 | HYDROSIZER – 9 Nos as per technical specification. |
92 | CONDITIONER – 4Nos as per technical specification. |
93 | FLOATATION CELL – 3 Nos as per technical specification. |
94 | COLUMN FLOTATION CELL – 1 Nos |
95 | WET TABLE – 3 Nos as per technical specification. |
96 | PAN FILTER & SCREW FEEDER – 4 Nos as per technical specification. |
97 | SPIRALS – 172 Sticks as per technical specification. |
98 | Wet Vibrating Screen – 2 Nos |
99 | Spring Replacement for Dry / wet Vibrating screen/ Vibrofeeder. |
100 | COMPRESSORS –8 nos as per technical specification. |
101 | Additional visit if required (breakdown visit) as per technical specification. |
102 | Pressure vessel testing report for pressure vessels asper technical specification |
103 | Size of the pump upto 3/2 CAH as per technical specification. |
104 | size of the pump upto 6/4 EAH as per technical specification. |
105 | size of the pump 8/6 EAHand above as per technical specification. |
106 | size of pump upto 100 RVSP as per technical specification. |
107 | Vacuum pumps as per technical specification. |
108 | Water pumps of all sizes as per technical specification. |
109 | Submersible pumps as per technical specification. |
110 | -do- but size of the pump upto 3/2 CAH as per technical specification. |
111 | -do- size of the pump upto 6/4 EAH as per technical specification. |
112 | size of the pump 8/6 EAHand above as per technical specification. |
113 | -do-size of the pump upto 100 RVSP as per technical specification. |
114 | -do-bore well pump upto 20m depth as per technical specification. |
115 | -do- Vacuum pumps as per technical specification. |
116 | Teeter water pipes replacement as per technical specification. |
117 | Feed well replacement along with all supporting pipelines as per technical specification. |
118 | Replacement ofagitator assembly as per technical specification. |
119 | Replacement of impeller unit as per technical specification. |
120 | Replacement of bearing as per technical specification. |
121 | Replacement of stator unit / rotor unit / bearing or repair at site as per technical specification. |
122 | Froth pedal replacement or repair at site as per technical specification. |
123 | Assembly of air blower unit as per technical specification. |
124 | Replacement of air blower unit as per technical specification. |
125 | Replacement of Dart valve assembly as per technical specification. |
126 | Assembly of bearing assembly |
127 | Dismantling of bearing assembly |
128 | Replacement / repair / overhauling of head motion mechanism as per technical specification. |
129 | Replacement / repair ofwooden table deck as per technical specification. |
130 | Fabrication of HDPE fittings as per technical specification for short piece |
131 | Fabrication of HDPE fittings as per technical specification for bend, T, Y and miscelleneous |
132 | PIPE LINE WORKS as per technical specification. |
133 | – do – but Pipe size from 150 mmto 250 mm NB as per technical specification. |
134 | – do – but Pipe size from 250 mm NB and above |
135 | Dismantling and shifting of prefabricated HDPE pipes / rubber hoses and fittings shall include dismantling by opening the bolt joints or gas cutting as the case may be as per the direction of EIC as per technical specification. |
136 | – do – but Pipe size from 150 to 250 mm NB as per technical specification. |
137 | – do – but Pipe size from 250 mm NB and above |
138 | For Pumps, Blowers, Driers, Conditioners, Floatation cells / other equipments - electric motor rating from18 to 37 kW |
139 | – do – but rating from 55 kW to 90 kW as per technical specification. |
140 | – do – but rating of110 kW as per technical specification. |
141 | For Elevator, rating of geared motor above 7.5 kW as per technical specification. |
142 | For other material handling equipment above 7.5 kW and above as per technical specification. |
143 | For tubular feeder, Vibrating screens & other equipments as per technical specification. |
144 | For Elevators the type of gear box U 400 / 500 / 600as per technical specification. |
145 | For Elevators the type of gear box U 800 /1000/1200 / 1400 |
146 | For other equipments-the type of gear box model U 400 / 500 / 600 as per technical specification. |
147 | For other equipments-the type of gear box model U 700 / 800 /1000 /1200/1400 |
148 | Gas cutting Works as per technical specification. |
149 | Welding works as per technical specification. |
150 | Any size chain pulley block / electric hoist - erection / dismantling and shifting to designated places as per technical specification. |
151 | Load testing and certification ofchain pulley block / electric hoist |
152 | Pipe line modification and replacement up to 150 mm NB (old or new metal pipes) as per technical specification. |
153 | Duct line modification and replacement above 150mm upto500 mm NB (old or new metal pipes) as per technical specification. |
154 | Any miscellaneous jobs as per technical specification. |
155 | Overhauling of Pumps of frame size upto 3/2 as per technical specification. |
156 | – do - but size from 4/3 to 6/4 as per technical specification. |
157 | – do - but size from 8/6 and above. as per technical specification. |
158 | – do – but vertical pump of all sizes as per technical specification. |
159 | –do- but for vacuum pumps |
160 | Overhauling of gear boxes / geared motor of all sizes as per technical specification. |
161 | Overhauling of any size / type of Valves / NRV / Rotary union, Chain as per technical specification. |
162 | Slurry pumps bearing unit assembling and testing of size upto 4/3 as per technical specification. |
163 | Slurry pumps bearing unit assembling and testing of size above 4/3 as per technical specification. |
164 | Bucket belt preparation as per technical specification. |
165 | Bucket belt preparation:(Above size 10 inch x 6 inch) Shifting of belt from Stores to designated area, sizing of belt, dismantling of reusable buckets from old belt / new buckets from stores / fixing of buckets using bolts & gaskets, rolling and stacking of bucket belt. |
166 | Bucket Removal from damaged belt |
167 | Bucket Elevator and Belt conveyor drum setting of all sizes as per technical specification. |
168 | Vibrating screen meshesassembling in spareframesfor SRE 2700/6000 / SRE 2000/6000. |
169 | Drive motor base frame of all sizes -fabrication and painting as per technical specification. |
170 | Slurry pump / water pump base frame fabrication and painting as per technical specification. |
171 | Gear box / geared motor frame of all sizes – fabrication and painting as per technical specification. |
172 | feedbox, discharge pipes, collection boxes, wiper, collection tray – fabrication, painting and fixing as per technical specification. |
173 | Feed distributor for Spiral/Wet table/ Hydrosizer/Surgebins-Fabrication, painting and erection |
174 | Belt guards of all sizes – fabrication, painting and fixing in equipments as per technical specification. |
175 | Coupling guards of all sizes – fabrication, painting and fixing in equipments as per technical specification. |
176 | Taildrum guards / Head Drum guards for belt conveyors / Elevators of all sizes -fabrication, painting and fixing |
177 | Painting with 2 coats (25 mics per coat) of HR Aluminium paint as per technical specification. |
178 | Fabrication of chutes for belt conveyor |
179 | Fixing of chutes for belt conveyor |
180 | Repair & machining work of shaft of size upto 50mm as per technical specification. |
181 | -do-but size more than 50 mm to 100 mm as per technical specification. |
182 | -do-but size more than 100 mm to 200 mm as per technical specification. |
183 | Key way machining for shafts of size upto 50mm as per technical specification. |
184 | -do- but for shafts of size more than 50mm to 120mm |
185 | TL Bush / Coupling / Sprockets –boring of size upto 65mm & keyway machining. as per technical specification. |
186 | -do- but of size above 65mm to 100 mm & keyway machining as per technical specification. |
187 | Gear Coupling- boring of size upto 65mm & keyway machining. |
188 | -do- but of size above 65mm to 100 mm & keyway machining |
189 | -do- but of size above100 mm & keyway machining |
190 | Repair of IRMS/HIRMS rotor shaft |
191 | Replacement of IRMS rotor shaft |
192 | Bucket elevator / Belt conveyor / Bucket belt conveyor - drum surface repairing & crowning as per technical specification. |
193 | Repairing, static and dynamic balancing of blower impellers. as per technical specification. |
194 | Repairing, static and dynamic balancing of ID fan for 50 TPH Dryer / ID fan, Combustion blower , Dilution blower for 130 TPH FBD. |
195 | MS Sheet / plate bending & rolling works of thickness upto 12mm as per technical specification. |
196 | Lumpsum charges per month towards engaging standby crew for shift maintenance as per part H of Technical specification. |
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