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Supply, Testing, Installation, Commissioning &Demonstration Of Hand Tools, Instruments & Different Machineries/Equipment For Turner Trade, howrah-West Bengal

Technical Education and Training Department has published Supply, Testing, Installation, Commissioning &Demonstration Of Hand Tools, Instruments & Different Machineries/Equipment For Turner Trade. Submission Date for this Tender is 24-11-2023. Cutting Crimping and Punching Tools Tenders in howrah West Bengal. Bidders can get complete Tender details and download the document.




Tender Notice

39918475
Corrigendum : Supply, Testing, Installation, Commissioning &Demonstration Of Hand Tools, Instruments & Different Machineries/Equipment For Turner Trade
Open Tender
Indian
West Bengal
howrah
24-11-2023

Tender Details

Supply, Testing, Installation, Commissioning And Demonstration Of Hand Tools, Instruments And Different Machineries / Equipment For Turner Trade , Slant Bed Cnc Turning Centre Including Attachment / Accessories And Transporation ( Cnc Lathe With Standard Accessories ) As Follows:- 1. Machine Capacity:A. Swing Over Bed : 510 Mm Or Higher, B. Turning Diameter : 320 Mm Or Higher, C.Distance Between Centres: 610 Mm Or Higher, D. Maximum Turning Length:500 Mm Or Higher, E. Slant Angle ( Bed Or Saddle ) Degrees : 30 Degrees Tohorizontal Or Higher, F. Cast Iron Grade For Bed And Saddle : Fg 300 Or Higher, G. Machine Weight Nett: 1500 Kgor Higher. 2. Spindle :A. Spindle Nose : A2-6, B. Bore Through Spindle : 35 Mm Or Higher, C.Maximum Spindle Speed: 3500 Rpm Or Higher, D.Spindle Power, Continuous : 7.5 / 11 Kw, E.Minimum Spindle Speed @ Full Power: 1200 Rpm Or Lower, F.Type Of Drive: Ac Servospindle Motor ( Digital ) , G.Chuck Size : 200 Mm Or Higher, H.Chuck Type: 3-Jaw Hydraulic, Hydraulic Power Operated, I.Spindle Bearing Class : P4 Class, J.Front Bearing Dia. ( Id ) : 60 Mm Or Higher.3.Axes :A. X - Axis Travel : 185 Mm Or Higher, B. Z - Axis Travel560 Mm Or Higher, C. Programmable Feed Rate-X &Z: 10-10000 Mm / Min, D.Minimum Programmable Command - X & Z : 0.001 Mm, E.Rapid Traverse - X & Z : 20 M / Minor Higher, F.Type Of Drive - X & Z: Ac Servo Motor, G.Motor Torque - Z Axis : 3 Nmor Higher, H.Motor Torque - X Axis: 3 Nmor Higher With Brake, I.Ball Screw - Z & X Axes ( Diameter X Pitch ) : 25 X 10 Mm Or Higher J. Ball Screw Finish - Z & X Axes: Hardened And Ground, K. Ball Screw Class- Z & X Axes : Pre-Loaded With C3 Or Betterl. Guideway Type - Z & X Axes : Antifriction Linear Motion Guidewaym. Guideway Size - Z & X Axes : 25 Mm Or Higher N. Guideway Precision - Z & X Axes : P Class, 4. Turret:A. Bi-Directional Tool Turret : Servo / Hydraulicb. No. Of Tools :8Nos Or Higher C. Tool Shank Size : 25×25 Mmor Higherd. Maximum Boring Bar Diameter :40 Mm Or Higher, 5.Tail Stock:A. Quill Diameter :75Mmor Higher, B. Quill Stroke :100 Mm Or Higher, C. Quill Taper: -Mt-4 Or Higher, D. Quill Actuation: Hydraulic, E. Tail Stock Base Travel Manual :150 Mm Or Higher, F. Thrust ( Adjustable ) :300 Kgf Or Higher, 6.Coolant / Lubrication / Hydraulic:A. Coolant Tank Capacity :100Litresor Higher, B. Coolant Pump Motor : 0.55 Kw Or Higher, C. Coolant Pump Out Put :20 Lpm Or Higher, D. Lubrication Type : Automatic Centralized Lubricaion, E. Lubrication Tank Capacity: 3 Litres Or Higher, F. Hydraulic Pump Discharge: 8 Lpm Or Higher, G. Hydraulic Tank Capacity : 30 Litres Or Higher , H. Hydraulic System Pressure Maximum: 30 Bar Or Higher, 7. Accuracy As Per Iso 230-2:A. Positioning Accuracy X & Z Axes : 0.012 Mm, B. Repeatability X & Z Axes : ± 0.007 Mm, C. Geometrical Alignment:Iso 13041-Part 1, D. Accuracy Of Finish Test Piece : Iso 13041-Part 6, 8.Cnc System:A. Control System :Fanuc / Siemens -Latest Version, B. System Resolution 0.001 Mm, C. Motors & Drives: Compatible With Cnc Controllers Mentioned Above, D. Tool Number Display: On Machine Operator Panel, E. Machine Control Panel: Feed Rate, Spindle Speed Override Knob, F. Mpg ( Manual Pulse Generator ) :On Machine Operator Panel, G. Cnc Features: Graphic Simulation, Programming Help , Tool Offset, Mdi, Absolute / Incremental Poositioning, Pitch Error Compensation, 9. Power Source: A Mains Supply ( ± 10 % ) : 415 V, 3Ph., 50 Hz, B Total Connected Load Requirement Approx. 20 Kva, 10. Standard Equipment: A. Voltage Stabilizer: 20 Kva, B. Air Conditioning Unit For Electrical Cabinet: 1 No, C.Backup Pen Drive For Plc Ladder Logic: 1 No, D. Machine Lighting: 1 No, E. Levelling Pads And Jacking Screws: 4 No. Under Oem Scope, F. Operation Manual: 1 No, G. Maintenance Manual: 1 No. H. Installation Kit: 1 No. I. Maintenance Tool Kit: 1 No. J. 6 Rack Trolley ( Size 25X22X45” ) With Lock: 1 No. K. Machine Guarding With Safety Compliance: 1 No. 11. Makes Of Critical Machine Tool Components:A. Linear Motion Guide Ways :Hiwin / Thk / Pmi / Star , B Ball Screws:Hiwin / Thk / Tsubaki / Pmi / Star / Hmt / Nsk, C. Spindle Bearings:Rhp / Nsk / Fag / Skf / Nrb, D. Turret : Pragati / Baruffaldi / Sauter / Duplomatic / Oem, E. Hydraulic Chuck & Cylinder : Gmt / Kitagawa / Airtech / Pragati / Rohm, F. Hydraulic Power Pack : Yuken / Fluid / Rexroth, G. Panel Ac: Werner Finley / Rittal / Lextecnoid / Advance, H. Stabilizer :Neel / Servomax / Consul / Farmax / Equivalent / Opto, I. Lubrication : Cenlube / Dropco / Equivalent, J. Coolant Pump :Rajamane / Grundfos, K. Cutting Tools And Holders: Sandvik / Taegutec / Kennametal / Seco / Iscar / Mitsubishi, 12. Chip Conveyor - Miven / Universal, 13. Machine Loading , Unloading And Placing Under Oem Scope, After Installation 15 Days Application Traning Provide By Firm, 2 Years Warranty From Manufacturer And Controller, 3 Years Amc After Competition Of Warranty ( Manufacturer ) , 14. Cutting Tools & Tool Holders Quantity Inserts Quantity:1. External Turning Holder Lh: Pclnls2525 M-12 - 02 Nos., 2. Insert For External Turning: Cnmg 120408 : 40Nos ( 4 Box ) , 3. External Turning Holder Lh: Pdjnl 2525 M-15- 02 Nos., 4.Insert For External Turning :Dnmg 150604- 30 Nos. ( 3Box ) , 5. External Threading Holderlh Sel 2525 M 16- 02 Nos, 6. Insert For External Threading: 16El 0.5, 1.00, 1.25, 1.5, 2.00 Iso -Each Item 10 Nos ( 1Box ) , 7. Internal Threading Holder Dia 20Lh Sil 0016 P16- 02 Nos. 8. Insert For Internal Threading 16Il 1.00, 1.50 & 2.00 Iso - 10 Nos. ( 1Box ) . 9. External Grooving Holder Rh Gehsr 25.2 - 2 Nos. 10. Insert For External Grooving : Gepi 3.00-0.2 - 20 Nos. ( 2 Box ) .11. Internal Grooving Holderrh Dia 20 Mm: Tgir 20C-3 - 02 Nos. 12. Insert For Internal Grooving: Tgme 304 - 20 Nos. ( 2 Box ) . 13.Boring Holder Sclcl For Minimum Bore Dia. 12 Mm - 2 Nos. 14. Insert For Boring : Wcmt - 30 Nos. ( 3 Box ) , 15. Boring Holder Sclcl For Minimum Bore Dia. 16 Mm - 2 Nos., 16. Insert For Boring : Ccmt- 30 Nos. ( 3 Box ) , 17. Insert Drill ( U Drill ) Dia 25 Mm : L / D-3 880-B2500l25-03 - 2 Nos., 18. Insert For U Drill: 880-05 03 05H-- C- Gm 1044 - 10 Nos. 19.Reducing Sleeves For Internal Holders 12 / 40 : Sc 40T 12B - 2 Nos., 20. Reducing Sleeves For Internal Holders 16 / 40 Sc 40T 16B - 2 Nos., 21.Reducing Sleeves For Internal Holders 20 / 40 Sc 40T 20B - 2 Nos. 22.Reducing Sleeves For Internal Holders 25 / 40 Sc 40T 25B - 2 Nos. 23.Centre Drill Hss A 2.5 X 6.3 - 5 Nos., 24. Twist Drill Hss Straight Shank, Dia 6, 8, 10, 12 Mm - Each Item 03 Nos., 25.Collets Suitable For The Above Drills - Each 01 Set. 26. Collet Holder - 02 Nos. 27. Boring Bar Holder - 03 Nos.

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 06-Nov-2023 Date Corrigendum Date 24-11-2023

Key Value

Document Fees
Refer document
EMD
INR 20000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work:Supply, Testing, Installation, Commissioning &Demonstration of Hand Tools, Instruments & different Machineries/Equipment for TURNER Trade
Sl. No. Item Description
1Slant Bed CNC Turning Centre Including attachment/accessories and transporation(CNC Lathe with standard accessories) as follows:- 1. MACHINE CAPACITY:a. Swing over bed : 510 mm or higher, b. Turning diameter : 320 mm or higher, c.Distance between centres: 610 mm or higher, d. Maximum Turning Length:500 mm or higher, e. Slant angle (bed or saddle) degrees : 30 degrees tohorizontal or higher, f. Cast Iron grade for bed and saddle : FG 300 or higher, g. Machine weight nett: 1500 Kgor higher. 2. SPINDLE :a. Spindle nose : A2-6, b. Bore through Spindle : 35 mm or higher, c.Maximum spindle speed: 3500 RPM or higher, d.Spindle power, continuous : 7.5/11 KW, e.Minimum spindle speed @ full power: 1200 RPM or lower, f.Type of drive: AC servospindle motor (digital), g.Chuck size : 200 mm or higher, h.Chuck type: 3-jaw hydraulic, Hydraulic power operated, i.Spindle bearing class : P4 class, j.Front Bearing Dia. (ID): 60 mm or higher.3.AXES :a. X - axis Travel : 185 mm or higher, b. Z - axis Travel560 mm or higher, c. Programmable feed rate-X &Z: 10-10000 mm/min, d.Minimum programmable command - X & Z : 0.001 mm, e.Rapid traverse - X & Z : 20 m/minor higher, f.Type of drive - X & Z: AC servo motor, g.Motor torque - Z axis : 3 Nmor higher, h.Motor torque - X axis: 3 Nmor higher with brake, i.Ball screw - Z & X axes (diameter x pitch) : 25 x 10 mm or higher j. Ball screw finish - Z & X axes: Hardened and Ground, k. Ball screw class- Z & X axes : Pre-loaded with C3 or betterl. Guideway type - Z & X axes : Antifriction linear motion guidewaym. Guideway size - Z & X axes : 25 mm or higher n. Guideway precision - Z & X axes : P class, 4. TURRET:a. Bi-Directional Tool Turret : Servo/Hydraulicb. No. of Tools :8Nos or higher c. Tool shank size : 25×25 mmor higherd. Maximum boring bar diameter :40 mm or higher,5.TAIL STOCK:a. Quill Diameter :75mmor higher, b. Quill Stroke :100 mm or higher, c. Quill Taper: -MT-4 or higher,d. Quill actuation: Hydraulic, e. Tail stock base travel manual :150 mm or higher,f. Thrust (Adjustable):300 Kgf or higher, 6.COOLANT/LUBRICATION/HYDRAULIC:a. Coolant tank Capacity :100Litresor higher, b. Coolant pump motor : 0.55 KW or higher, c. Coolant pump out put :20 LPM or higher, d. Lubrication type : Automatic centralized lubricaion, e. Lubrication tank capacity: 3 Litres or higher, f. Hydraulic pump discharge: 8 LPM or higher, g. Hydraulic tank capacity : 30 Litres or higher , h. Hydraulic system pressure maximum: 30 Bar or higher, 7. ACCURACY as per ISO 230-2:a. Positioning accuracy X & Z axes : 0.012 mm,b. Repeatability X & Z axes : ± 0.007 mm,c. Geometrical Alignment:ISO 13041-Part 1, d. Accuracy of finish test piece : ISO 13041-Part 6, 8.CNC SYSTEM:a. Control System :FANUC /Siemens -Latest Version,b. System resolution 0.001 mm, c. Motors & Drives: Compatible with CNC controllers mentioned above, d. Tool number display: On machine operator panel, e. Machine control panel: Feed rate, spindle speed override knob, f. MPG (Manual pulse generator):On machine operator panel, g. CNC features: Graphic Simulation, Programming help ,Tool Offset, MDI, Absolute/Incremental Poositioning, Pitch error Compensation, 9. POWER SOURCE: a Mains supply (± 10 %): 415 V, 3Ph., 50 Hz, b Total connected load requirement Approx. 20 kVA, 10. STANDARD EQUIPMENT: a. Voltage Stabilizer: 20 kVA, b. Air conditioning unit for electrical cabinet: 1 No, c.Backup pen drive for PLC Ladder Logic: 1 No, d. Machine lighting: 1 No, e. Levelling pads and jacking screws: 4 No. under OEM scope, f. Operation manual: 1 No, g. Maintenance manual: 1 No. h. Installation kit: 1 No. i. Maintenance tool kit: 1 No. j. 6 rack trolley (Size 25"x22"x45”) with lock: 1 No. k. Machine guarding with safety compliance: 1 No. 11. MAKES OF CRITICAL MACHINE TOOL COMPONENTS:a. Linear Motion Guide ways :HIWIN/THK/PMI/STAR , b Ball Screws:HIWIN/THK/TSUBAKI/PMI/STAR/HMT/NSK, c. Spindle Bearings:RHP/NSK/FAG/SKF/NRB, d. Turret : PRAGATI/BARUFFALDI/SAUTER/DUPLOMATIC/OEM, e. Hydraulic Chuck & Cylinder : GMT/KITAGAWA/AIRTECH/PRAGATI/ROHM,f. Hydraulic Power Pack : YUKEN/FLUID/REXROTH, g. Panel AC: WERNER FINLEY/RITTAL/LEXTECNOID/ADVANCE,h. Stabilizer :NEEL/SERVOMAX/CONSUL/FARMAX/EQUIVALENT/OPTO, i. Lubrication : CENLUBE/DROPCO/EQUIVALENT, j. Coolant Pump :RAJAMANE/GRUNDFOS, k. Cutting tools and holders: SANDVIK/TAEGUTEC/KENNAMETAL/SECO/ISCAR/MITSUBISHI, 12. Chip Conveyor - MIVEN/ UNIVERSAL, 13. Machine Loading , Unloading and Placing under OEM Scope,After Installation 15 days Application Traning provide by firm, 2 Years Warranty from Manufacturer and Controller, 3 Years AMC after competition of Warranty ( Manufacturer), 14. Cutting tools & tool holders Quantity Inserts Quantity:1. External turning holder LH: PCLNLS2525 M-12 - 02 Nos., 2. Insert for External Turning: CNMG 120408 : 40Nos(4 Box), 3. External turning holder LH: PDJNL 2525 M-15- 02 Nos.,4.Insert for External Turning :DNMG 150604- 30 Nos. (3Box),5. External Threading HolderLH SEL 2525 M 16- 02 Nos, 6. Insert for External Threading: 16EL 0.5,1.00,1.25,1.5,2.00 ISO -Each item 10 Nos(1Box), 7. Internal Threading Holder Dia 20LH SIL 0016 P16- 02 Nos. 8. Insert for internal threading 16IL 1.00, 1.50 & 2.00 ISO - 10 Nos. (1Box). 9. External Grooving Holder RH GEHSR 25.2 - 2 Nos. 10. Insert for External Grooving : GEPI 3.00-0.2 - 20 Nos. (2 Box).11. Internal Grooving HolderRH Dia 20 mm: TGIR 20C-3 - 02 Nos. 12. Insert for internal Grooving: TGME 304 - 20 Nos. (2 Box). 13.Boring holder SCLCL for minimum bore dia. 12 mm - 2 Nos. 14. Insert for Boring : WCMT - 30 Nos. (3 Box), 15. Boring holder SCLCL for minimum bore dia. 16 mm - 2 Nos., 16. Insert for Boring : CCMT- 30 Nos. (3 Box), 17. Insert drill (U Drill) Dia 25 mm : L/D-3 880-B2500L25-03 - 2 Nos., 18. Insert for U Drill: 880-05 03 05H-- C- GM 1044 - 10 Nos. 19.Reducing sleeves for internal holders 12/40 : SC 40T 12B - 2 Nos., 20. Reducing sleeves for internal holders 16/40 SC 40T 16B - 2 Nos., 21.Reducing sleeves for internal holders 20/40 SC 40T 20B - 2 Nos. 22.Reducing sleeves for internal holders 25/40 SC 40T 25B - 2 Nos. 23.Centre drill HSS A 2.5 x 6.3 - 5 Nos., 24. Twist drill HSS straight shank, dia 6,8,10,12 mm - each item 03 Nos., 25.Collets suitable for the above drills - each 01 set. 26. Collet Holder - 02 Nos. 27. Boring bar holder - 03 Nos.
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