Tender For Supply, Installation And Commissioning Of Equipment For Different Laboratory Of The Department Of Metallurgical And Materials Engineering Technical Specifications Qnty. 01 Name of the Equipment : Sol Gel Spin Coating Brand: APEX/ NAVSON /equivalent Programmable Speed Range: Up to 10,000 R.P.M. <±1% Error across the Full Speed Range Programmable Acceleration: Up to 5,000 R.P.M./sec. Programmable Controlling Duration: 1-9,999 sec./step Pre-set Editable Programs Editable Steps/Program Warm Up Option Calibration Option Brushless DC Motor Spill-drainage Facility Micro-controller Controlled Non-volatile Program Memory User-friendly Firmware Interface Input & Controlling through Key-pad Integrated Power On/Off Switch with Indicator PTFE coated Working Chamber of 10 Diameter Integrated Vacuum Release Switch with On/Off Indicator Integrated Lid Protection Switch with On/Off Indicator Integrated Digital Magnetic Lid Inter-lock with Lid-open Sensor Transparent Photo-resist Safety Lid over the Working Chamber In-situ Sample Dispensing Port on the Transparent Photo-resist Safety Lid Real-time Display of R.P.M., Timing & Program Status on Graphical LCD Console Real-time Display of R.P.M. vs. Timing Graph during Program Runtime on Graphical LCD Console Integrated Working Chamber Illumination Facility Power Input: Indian Standard Standard Oil-free Vacuum Pump: 560-760mm/Hg, pressure:25psi ,1/20HP An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 01 unit 02 Name of the Equipment : Hot plate with magnetic stirrer Brand: APEX/ COLE PARMER /equivalent 02 units Page | 16 Ceramic-coated top plate combines temperature uniformity with durability Exact temp. and speed setting via digital display. Microprocessor based temp. Control stirring hot plate with fast heating. Capacity: 20 ltrs. Speed range : 50-1500rpm Temp. range : 50ºC -400ºC Dimension of plate: 127mm Power : 230V 15.5 cm Dia Supplied with external programmable temperature sensor with 5ft cord and plug Speed Display: digital Temp. display : digital Power Supply: Indian Standard An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 03 Name of the Equipment : Digital electronic balance Brand: Metler Toledo/equivalent Complete with glass wind shield and one touch Function key having sliding door opening/closing system. Maximum Capacity 820 g Readability 0.01 g Repeatability, typical 0.007 g Minimum Weight (U=1%, k=2), typical 1.4 g Settling Time 1.5 s Adjustment Internal interfaces RS232 Minimum Weight (USP, 0.1%, typical) 14 g Legal for Trade Yes Documentation Options Printing; Basic Electronic Documentation Guaranteed Repeatability 0.01 g Readability (Certified) 0.1 g Display LCD Backlit Display An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 02 units Item No. 02. Physical Metallurgy Lab. Item No. 02 Technical Specifications Qnty. 01 Name of the Equipment : Ultra sonic cleaning Bath Brand: APEX/ equivalent Ultra sonic cleaning Bath LED digital display for temp. and timer Supply with Lid, Cleaning basket with non-corrosive Stainless steel User friendly and clear pane High performance transducer systems Automatically Ultrasonic frequency tracking Stamping tank without welding gap for better water proof Voltage: AC 220-240v, 50Hz. Frequency: 40KHz Tank Capacity: 2Ltrs Tank size: 150lx140wx100h mm Overall size: 190lx170wx220h mm Power: 50W Unit weight: 2.8kg Heating Power: 100w Timer: 1-99 min Temp.: 0-80°C An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 02 Name of the Equipment : Single Blade Cutter Brand: Bosch /equivalent No Load Speed: 3800 rpm Additional Details: Life Hours: 200 hr Wheel Diameter: 355 mm Bore Diameter : 25.4 mm Dimensions :LxWxH 22.6x15.1x17 inch Power Input: 2200 W D-Shaped Handle, Quick Lock Vise. Spark Diversion Guard & Spindle Lock. High Performance Motor An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 1 unit 03 Name of the Equipment: Students Meta. Microscope (binocular) Brand: Censico /equivalent Magnifications 50x- 600x , Having inclined Binocular Head convenient for prolonged observations. Coaxial Coarse & fine focussing adjustments effected from both sides, fine focussing device with least recordable movement 0.002 mm. and attachable mechanical stage, with a built-in Low Voltage Halogen Lamp illuminator 6V- 30W(Bulbs to be provided by you) for incident ray microscopy, provided with variable transformer input 220 volts AC & output 3 to 7 volts,5 amps, adjustable by rotary control switch on and off switch and pilot lighting painted metal case. OPTICS : Superior, parfocal and precentered optics, 3 Achromatic objectives 10x, 40x and German 60x 1 paired Wide field eyepieces 10x & 1 paired Huyghenian eyepieces 15x. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 4 units 04 Name of the Equipment : Rough grinding belt machine Brand: Chennai metco /equivalent Grinding belts endless grinding belts 100 x 920 / 100 x 915 mm Belt speed 7 m/ sec 1 unit Page | 18 Water connection 1x fresh water connection R½ max. 6 bars Water outlet right and left, ø 40 mm Water valve right and left Connection power 1.4 kVA Drive power (main drive) 0.75 kW S6/60% W x H x D 630 x 250 x520 mm Weight ~ 55 kg An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. Item No. 03. Process Metallurgy Lab. Item No. 03 Technical Specifications Qnty. 01 Name of the Equipment : Portable Autoclave Brand: HAMECO/equivalent All the parts are made of non-corrosive Stainless steel – 304 Grade. Easily replaceable heater and rubber gasket. Pressure gauge and safety valves & steam release valve Fitted on lid. Operates on 230 Volts AC Single phase 50 Hz. Size: 10” X 12” Rating : 2000W An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 1 unit 02 Name of the Equipment : Fire/flash point apparatus Brand:NUNES/HAMECO/eqivalent Automatic Flash and fire point detection Automatic Barometric pressure correction Automatic flash point search mode for unknown samples User set-able heating and flashing profile Automatic or user set-able stirrer speed setting and control Automatic heating profile setting depending on initial sample temperature and expected flash point. Automatic cutoff at 30°C beyond expected flash point or at 350 oC temperature limit 2 Preset test Modes as per ASTM Method A & B 16 x 4 Line Back Lit Alpha numeric display In-built Key pad for settings & data entry Audio visual indication of end of test and Alarms Over temperature safety cutoff and alarm. Last reading stored until report is printed or next test is initiated. Serial Printer interface for Automatic printing of test report at a press of a button. Ensures minimum power consumption by design thereby reducing operation cost. Electrical ignition Resolution: 0 .1°C Controller Accuracy: 0.5°C Flash Detection Accuracy : ±1°C Load : 1Kw Operation on 230V 50Hz, single phase An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 03 Name of the Equipment : Digital PH meter Brand: Metler Toledo/equivalent pH range−2.000 – 20.000 , Resolution and Accuracy: 0.001/ 0.01/ 0.1; ±0.0020 mV;−2,000.0 – 2,000.0 mV Resolution and Accuracy: 1/1; ±0.10. Temperature −30.0 –130.0 °C Resolution and Accuracy: 1; ±0.1 Instrument, power supply, protective cover, Get Started guide, electrode holder Easy Place with holder for up to 3 sensors An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 2 units 04 Name of the Equipment : Digital Conductive meter Brand: Metler Toledo/equivalent Conductivity: 0.001 μS/cm – 2,000 mS/cm Resolution &Accuracy: 0.001–1; ±0.5% Temperature −30.0 –130.0 °C Resolution and Accuracy: 1; ±0.1 Instrument, power supply, protective cover, Get Started guide, electrode holder Easy Place with holder for up to 3 sensors An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 2 units 05 Name of the Equipment : Digital Viscosity meter Brand: Metler Toledo/equivalent Viscosity, Temperature, Torque% Ultra low measurement in the range 1-2000 mPa.Sec 50 to 2,000,000mPa sec or 50 to 2000,000cP Torque0.0 to 100.0％ 0.5 to 250 rpm with minimum Number of Speeds: 20 Viscosity： For <10000mPa.Sec：0. 1mPa.Sec For >10,000mPa.Sec：1mPa.Sec Torque: 0.1% Temperature：0.1℃ Viscosity: ±1% of full scale Temperature: ± 0.2℃ Rechargeable batteries with AC adapter - 230V, 50 Hz Output: USB - PC Calibration Liquid 2 X 500 ml – along with NIST TRACEABLE Certificate 2 units Page | 20 Soft copy and minimum 2 hard copies Measuring Range 20 ~ 2,000,000 (mPa.s) No. of Speeds 0.3, 0.6, 1.5, 3, 6, 12, 30, 60 RPM (8 speeds) Spindles #1, #2, #3, #4 is standard configuration Accuracy ±1.0% Full Scale Repeatability ±0.5% Full Scale Display LCD Temp. Reading Option (separate probe TM-220 optional) Functions With auto range function Liner Calibration Sound Alarm at under 20% Torque Time Function High quality Stepping Motor Power Source 100V-240V An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 06 Name of the Equipment : Distillation Unit Distillation Vessel : Material Stainless Steel, Capacity 3 Ltrs. (approx.) Jacketed Type, insulated with ceramic wool and Aluminium cladding. Flow measurement: Rotameter for cold water. Steam Generator : Made of Stainless Steel, provided with Pressure Gauge & Level Indicator, Safety valve & insulated with ceramic wool and Aluminium Cladding. Separating Chamber : Material Borosilicate Glass, Capacity 2 Ltrs. (approx.) Condenser : Material Stainless Steel, Shell & Tube type Distillate tank : Material Stainless Steel, Capacity 5 Ltrs. (approx.) Heater : Nichrome wire heater Temp. Sensors : RTD PT-100 type Control panel comprises of : Digital Temp. Controller : PID Controller, 0-199.9°C (For Steam Generator) Digital Temp. Indicator: 0-199.9°C, with multi-channel switch. With Standard make on/off switch, Mains Indicator etc. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint Name of the Equipment : Digital drying oven max temp 3000c Brand:NASKAR/ HAMCO /equivalent Type of oven: - electrically heated Natural Convection type. Construction: Double body construction. MOC (material of construction) for standard model: inner body made of ss 304 (or MS/GI), outer body made of G. I. duly powder coated. MOC (material of construction) for gmp model: inner body made of ss 304, and outer body made of SS 304. Matt finished. Colour for standard model: attractive finished, aesthetic look with outer body duly powder coated with White and panel and door made of White. For GMP model: inside will be mirror finish and outside will be matt finished with dark black sticker for clear visibility of all the display. CAPACITY:27 LTR Max Working Temp: 300 o C. Continuous working temp: 300 o C. Heater: ss tubular heater with clamp. Insulation: Glass wool dense grade Temperature controller :- Temp. Is controlled by microprocessor based PID temp. Controller. It is having dual display with INT or Siemens contactor for switching on & switching off the heater. Timer: inbuilt timer of 99.99 Hrs. which will cut off the heater and horns the buzzer after specified time. It can be by passed also. Safety thermostat: to protect against over shoot temperature. No Blower motor. Natural Convection. input power supply : 230 v ac, 50 Hz, 1 phase Thermocouple :-Calibrated RTD type thermocouple will be provided capable of measuring upto 400 oC at accuracy of +/- 0.1 oC Control panel/display :- Digital display for present , set temperatures , time duration and temperature profile or thermostat Analogue display for input voltage and load current. Safety interlocks/ relay :-Overload safety cut-off Over temperature protection. Safety for input power fluctuation 1-phase indication lamp. Emergency switch off DATA RECORD :- 21 CFR Part 11 Compliant Software with audit trial(Who did what and when is recorded) Multilevel Passwords. Data Storage device has online and offline capabilities. Multi chamber data acquisition on single software. 01 unit Page | 22 Tabular and graphical report, alarm deviation report. Mean Kinetic temperature report and alarm deviation report. Audit trial report. Attractive reports and graphs. Alarm Report. Time synchronisation. Spares required for 5 year trouble free operation:- Heating coil -- 1 set Solid state relay -- 1 no Thermocouple – 1 no Switchgear (main switch & bulb ) – 3 no each Data logger ( extra if required) An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 02 Name of the Equipment : Deep Freezer Vertical Brand:HAMCO/equivalent Volume: 90 litre Temperature range: -20 degree C. Temp. Controller: Microprocessor based PID control with auto tune facility. Temperature sensor: RTD Pt. 100. Temperature display: Digital LED 3 1⁄2 digit. Chamber illumination: Florescent Light with door switch. Cooling : CFC free compressor utilising R 404 eco-friendly refrigerant , with condenser , motor and relay .(up to -20 degree c) Cooling : Cascade control with CFC free compressor utilising R 23 eco-friendly refrigerant , with condenser , motor and relay .(up to -40 degree c) Cooling : Cascade control with CFC free compressor utilising Suva 95 eco-friendly refrigerant ,with condenser , motor and relay .(up to -80 degree c) Feet: Castor wheels. Trays: SS wire mesh, Heavy duty. Construction: Double walled with poly urethane (PUF) insulation provided with outer full length glass Viewing door with locking arrangement. Time synchronisation. Double walled, gap between walls filled with PUF Insulation. Standard Model: Stainless steel Mirror polished chamber and heavy gauge Powder- coated CRC Exterior. GMP Model: Stainless steel Mirror polished chamber and exterior of dull finish stainless steel. 3” Thick CFC Free Puff Insulation. Stainless steel Trays. Adjustable Tray Height adjustment. Unit Mounted on castor wheels with front lock arrangement. Control Panel:-Microprocessor based PID temp. controller with auto tune facility for precise control of temperature Temp. Sensor : PT- 100 Recorder data bank to store and print set values , process values , date and time of master controllers with variable print time intervals ( Optional) PC Interface communication card with RS 485 for temperature and humidity control system ( Hardware only) ( optional) Safety Features:- Electrical overload compressor cut off. Time delay for compressor switch on. Electrical short circuit breaker. Utilities (Pre Installation Requisite):- Room temperature around machine preferably at 25 degree C. Stabilised input voltage of 230V Ac, 50 Hz, and 20 Amps. Water drains line with 1⁄2” Nozzle to be provided at floor level. Data Record:- 21 CFR Part 11 compliant software with audit trial An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. Item No. 05.Transport Phenomena Lab. Item No. 05 Technical Specifications Qnty. 01 Name of the Equipment : Thermal conductivity of insulating slab instrument Brand:KCEL/equivalent Specimen dimension: Diameter: 20-180 mm (approx)., Thickness: 5- 12 mm (approx). Central Heater: Dia 100 mm, sandwiched between copper plates. Ring Guard Heater: Width 35 mm, sandwiched between copper rings. Cooling chamber : Made of Aluminium for water circulation Insulation : Ceramic wool Control panel comprising of : Digital Temperature Controller: PID Controller, 0-199.9° C. Energy meter: Digital Type for power measurement. Digital Temp. Indicator : 0199.9°C, with multi-channel switch Temperature Sensors: RTD PT-100 type - 6 Nos. With standard make On off switch, Mains Indicator etc. MS Cabinet to accommodate the slab assembly. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint. 01 unit 02 Name of the Equipment : Emission measurement instrument Brand:KCEL/equivalent Test plate Diameter : 160 mm (approx.) Black Plate Dia. : 160 mm (Approx.) Heater (2Nos.): Nichrome Wire Heater. (One each for test plate & black 01 unit Page | 24 plate) Control panel comprising of Digital Temperature Controller: PID Controller, 0-199.9° C. Energy meter: Digital Type for power measurement. Digital Temp. Indicator : 0-199.9°C, with multi-channel Switch Temperature Sensors: RTD PT100 type - 3 Nos. With standard make On/Off switch, Mains Indicator etc. Cabinet to accommodate the slab assembly with front window of acrylic. An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. The whole set-up is well designed and arranged on a rigid structure Painted with industrial PU Paint. Item No. 06. Foundry Engg Lab. Item no. 06 Technical Specifications Qnty. 01 Name of the Equipment :Green Mould Hardness tester Brand: versatile/equivalent Net Weight: Approximately 0.5 kg Gross Weight: Approximately 1.0 kg Colour: Factory Default Measuring Range: 0-100 MHN (Mould Hardness Number) Traceable to: NABL Standards Least Count: 1 MHN Specimen Requirements: Operating Temperature:0-500C Testing Standards: BIS: Standard AFS: Not Applicable Calibration Frequency:22500 nos. of Testing Cycles or Once in Year An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 02 unit 02 Name of the Equipment :Green strength tester Brand: versatile/equivalent Strength of the sand mould. Specifications Width: 110 Depth: 40 Height:165 Weight: 0 Utility Range: 0-2Kg/cm2 An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. Item No. 06. Material Testing Lab. Item no. 07 Technical Specifications Qnty. 01 Name of the Equipment : 3-point flexure fixture with an optional conversion kit for 4-point loading Brand: instron/equivalent Rated capacity: 3 kN Type of loading: Static flexure tests Specimen material: Plastics, metals, alloys, composites, ceramics and other materials Specimen shapes: Strip, bar, components Common standards: ASTM D790, ISO 178 Fully adjustable span distance to suit a wide range of specimen sizes 10 - 20 mm Adjustable stops for specimen widths up to 50 mm (2 in) for precise alignment Optional deflectometer plunger assembly Rugged design for minimum maintenance An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus 01 unit 02 Name of the Equipment : Magnetic particle flow crack detector Brand: Yoke/ equivalent Magnet type :permanent magnet Pole distance: 50-300mm Cored length: 3 meters Voltage: 220 V, 50Hz, single phase Maximum current drawn: AC 2.2Amps, Lifting capacity at 100mm pole distance:5Kg AC mode, Controls: solid state Dry powder blower Iron Powders: 500g An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. 02 unit Item No. 08. Computer Lab. Item No. 08 Technical Specifications Qnty. 01 Name of the Equipment : PC (i3) Desktop Brand: HP/Dell/equivalent Processor: Core i3 or higher Processor 10th generation or higher OS: Win 11 or higher Inbuilt M/s Office RAM: 16GB HDD: 1TB or more SSD: 512GB Intel Chipset 20 units Page | 26 Volume: 7 Litre Wired Key Board & Mouse WLan+BT Monitor:19.5 Warrantee/Guarantee: 3Yr An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be provided along with the Apparatus. N.B – Excluding all taxes.
