Assam Rifles-AR has published Tender For Repair And Maintenance For Annual Maintenance Contract Of Generators, Transformers And E And M Installations Of Hq Igar(N) To Incl Under Comd Sects/Units And Their Cobs. Submission Date for this Tender is 16-10-2023. Electric Generator Tenders in kohima Nagaland. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | Schedule "A" Part-I - HQ IGAR(N) and Grn Bn & COBs |
| 2 | M & L maintenance and servicing of 125 KVA DG set, water cooled (Make-Kirloskar) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc. filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, rpm, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator partetcincluding refilling radiator coolant , tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 3 | M & L maintenance and servicing of 62.5 KVA DG set, air cooled (Make-Kirloskar) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc . filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator part etcincluding tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge. (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 4 | M & L maintenance and servicing of 35 KVA DG set, water cooled (Make-Mahindra) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, repair of solenoid switch ,replacement of gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc. filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, rpm, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator partetcincluding refilling radiator coolant , tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge. (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 5 | M & L maintenance and servicing of 30 KVA DG set, air cooled (Make-Kirloskar) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of, gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc . filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator part etcincluding tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge. |
| 6 | Overhauling of 62.5 KVA DG set, air cooled, Model HA-694 (Make-Kirloskar) including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of gaskets, piston liners, CR bearings, main bearings, crank shaft, inlet valves, exhaust valves if required, repair & maint of Fuel Injector Pump, head grinding , repair/replace of nozzles, replace of fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc . filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, fuel, exhaust leakages, alignment and checking of both engine and alternator part etcincluding tightening all the nuts and bolts to the required torque incl testing the entire satisfaction in all respect as per directed by Engr-In-Charge. (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 7 | M & L maintenance and servicing of 25 KVA DG set, air cooled (Make-Eicher) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of self starter, gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc . filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator part etcincluding tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge. (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 8 | M & L maintenance and servicing of 25 KVA DG set, air cooled (Make-Eicher) complete including draining out of diesel, draining out engine oil from the sump, flushing the sump and cleaning, replacement of, gaskets, fuel filters, oil filters, air cleaner elements and the worn out parts like fuel flexible pipes, nuts, bolts, fuel line etc . filling the starting batteries with electrolyte, applying petroleum jelly in battery terminals poles, checking of voltage, amps, fuel, coolant and exhaust leakages, alignment and checking of both engine and alternator part etcincluding tightening all the nuts and bolts to the required torque incl testingin all respect as per directed by Engr-In-Charge. (Rate for oil filter, fuel filter and coolant to be paid separately) |
| 9 | Repair & maint of 250 KVA transformer including dismantling of top cover with nuts & bolts and gusket sets , servicing & maintenance of LT & HT bushings incl replace of gusket sets with nuts, bolts and washer complete all as specified. Checking the dielectric strengthof transformer oil, moist presence of moisture, impurities etc and top up oil if required, providing and fixing of new gusket sets, cable terminal lugs re-assemble the same after checking/rectification of whole parts of transformer, loose connection etc and testing with entire satisfaction as per directed by Engr In Charge. |
| 10 | Repair & maint of 500 KVA transformer at MT area including dismantling of top cover with nuts & bolts and gusket sets , maintenance of LT&HT bushings incl replace of gusket sets with nuts, bolts and washer complete all as specified. Checking the dielectric strengthof transformer oil, moist presence of moisture, impurities etc and top up oil if required, providing and fixing of new gusket sets, re-assemble the same after checking/rectification of whole parts of transformer, loose connection etc and testing with entire satisfaction as per directed by Engr In Charge. |
| 11 | Repair & maint of 500 KVA transformer at Adm block area including dismantling of top cover with nuts & bolts and gusket sets , removing of both UNSV LT/HT bushings and repair/replace the LT/HT busing gun metal rodwith nuts bolts and washer complete all as specified. Checking the dielectric strengthof transformer oil, moist presence of moisture, impurities etc and top up oil if required, providing and fixing of new gusket sets, re-assemble the same after checking/rectification of whole parts of transformer, loose connection etc and testing with entire satisfaction as per directed by Engr In Charge. |
| 12 | Supply and fixing of lightning arrester three piece nonlinear resistor type for 11 KV overhead line 9 KV(rms) rating 5 KVA |
| 13 | Supply and fix HT 11 KV, out door type gang operated air-break switch suitable for horizontal or vertical mounting fixed type complete with 9 insulators of rating upto 400 Amps |
| 14 | S&F of MCCB four pole(Make-L&T/ Schneider), 320 to 400 A, 415 V, 50 HZ with rupturing capacity 50 KVA |
| 15 | S&F of MCCB four pole(Make-L&T/ Schneider), 160 to 200 A, 415 V, 50 HZ with rupturing capacity 50 KVA |
| 16 | Replacement of silica gel breather of 250 KVA/500 KVA transformer |
| 17 | Supply and fixing of tractor drawer bar |
| 18 | Supply and fixing of tractor trolley mounted spring |
| 19 | Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required. |
| 20 | Providing and fixing 25 mm X 5 mm G.I. strip on surface or in recess for connections etc. as required |
| 21 | Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required. |
| 22 | Providing and fixing 25 mm X 5 mm copper strip on ground/surface or in recess for connections etc. as required |
| 23 | Supply and top up of DEF Oil, approved quality |
| 24 | Supply and top up of coolant, approved quality |
| 25 | Supply and fixing of oil filter element for suitable for 125 KVA DG Set, approved quality |
| 26 | Supply and fixing of oil filter element for suitable for 62.5 KVA DG Set, approved quality |
| 27 | Supply and fixing of oil filter element for suitable for 35 /30 KVA DG Set, approved quality |
| 28 | Supply and fixing of fuel filter element for suitable for 125 KVA DG Set, approved quality |
| 29 | Supply and fixing of fuel filter element for suitable for 62.5 KVA DG Set, approved quality |
| 30 | Supply and fixing of fuel filter element for suitable for 35 /30 KVA DG Set, approved quality |
| 31 | Supply and fixing of fan beltsuitable for 125 /62.5/35/30/25 KVA DG Set, approved quality |
| 32 | Schedule "A" Part-II - HQ 5 Sect AR and under comd Bn & COBs |
| 33 | HQ 5 Sect AR (01 x 100 KVA DG Set) Material and labour for servicing of 100 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar,Engine Type 4K1010TA G2 & Engine Ser No 7906/2020010, DG Set Model No.KGI-100WS4-E). Details are as under :- (a) Fuel filter element Primary - 02 Nos (b) Fuel filter element Secondary - 02 Nos (c) Lube oil filter - 02 Nos (d) V Belt 6PK 1190 4R - 01 Nos (e) Engine Oil 15W-40 - 20 Ltrs (f) Fuel pipe steel 02 Nos |
| 34 | 4 x HQ 5 Sect and 1 x 40 AR (62.5/63 KVA DG Set) Material and labour for servicing of 62.5/63 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (62.5 KVA DG Set Type of Engine HA 694T, Air cooler, Double belt No.6PK 1190.01.11.00, Double belt No.A5A1320 (Make Kirloskar) Details are as under :- (a) Fuel filter element Primary – Nos 02 (b) Fuel filter element Secondary- Nos 02 (c) Lube oil filter- Nos 01 (d) V Belt 6PK 1190 4R – Nos 02 (e) Engine Oil 15W- 40 – Ltrs 17 (f) Fuel pipe steel – Nos 02 |
| 35 | 4 x 40 AR, 1 x 41 AR at Kiphire, 1 x 45 AR (COB Bhandari and Bn HQ at Chieswema) Material and labour for servicing of 30 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Air cooler , Double beld No.A5A1320, Make : Kirloskar. Details are as under :- (a) Fuel filter element Primary – Nos 02 (b) Fuel filter element Secondary- Nos 02 (c) Lube oil filter- Nos 01 (d) V Belt 6PK 1190 4R – Nos 02 (e) Engine Oil 15W- 40 – Ltrs 15 (f) Fuel pipe steel – Nos 02 |
| 36 | 1 x 45 AR (15 KVA DG Set) Material and labour for servicing of 15 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar. Details are as under :-. (a) Fuel filter element Primary - Nos 02 (b) Fuel filter element Secondary – Nos 02 (c) Lube oil filter- Nos 01 (d) V Belt 6PK 1190 4R – Nos 02 (e) Engine Oil 15W-40 (10 litres) – Nos 01 (f) Fuel pipe steel – Nos 02 |
| 37 | 38 AR (1 x 35 KVA DG SET) Material and labour for overhauling of 35 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Mahindra). Details are as under :- (a) Cyliner liner – 04 Nos, (b) Piston assembly- 04 Nos, (c) Piston Ring set -04 Nos, (d) Head Gasket – 04 Nos, (e) Valve pair : HA Crome plated – 04 Pair, (f) Inlet Valve Seat insert – 04 Nos, (g) Exhaust valve seat insert – 04 Nos, (h) Valve Collet – 16 Nos , (j) Valve Guide – 08 Nos, (k) Oil Sendor – 01 Nos, (l) CR Bearing Std – 04 Nos, (m) Main Bearing – 05 Nos, (n) Bush bearing S/E – 04 Nos,(o) Thrust Washer – 01 Nos, (p) Oil Seal (115X140X12) – 01 Nos, (q) Oil Seal (65X85X13) – 01 Nos, (r) Set of rubber O Ring – 01 Nos, (s) Set of Joint- 01 Nos, (t) Lub Oil Filter -01 Nos, (u) Fuel filter element Pirmary – 01 Nos, (v) Fuel filter element Secondary – 01 Nos, (w) Nozzel- 06 Nos, (x) Benjo Bolt 19 No – 06 Nos, (y) Bosch Multi Turbo Engine Oil – 15 Ltr, (z) Nozzle Socket HA – 01 Nos, (aa) Fan belt A50 – 02 Nos, (ab) Hydraulic pipe – 06 Nos, (ac) Benjo Washer Pkt – 01 Nos, (ad) Head repairing- 04 Nos, (ae) Pump & Nozzle repairing – 04 Job, (af) Repairs to AMF panel including replace of MCB and rotary switches, LED indicator lamp (RY&B) with selector switches, Rotary type & Digital Voltmeter - 0 to 440V Amp , Digital Ameter with CTS Assy complete and MCCBif required– 01 Job, |
| 38 | HQ 5 Sect, 45 AR (COB Jessami) (2 x 30 KVA DG SET)Material and labour for overhauling of 30 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar Engine Type HA 494). Details are as under:- (a) Cyliner liner – 04 Nos, (b) Piston assembly- 04 Nos, (c) Piston Ring set -04 Nos, (d) Head Gasket – 04 Nos, (e) Valve pair : HA Crome plated – 04 Pair, (f) Inlet Valve Seat insert – 04 Nos, (g) Exhaust valve seat insert – 04 Nos, (h) Valve Collet – 16 Nos , (j) Valve Guide – 08 Nos, (k) Oil Sendor – 01 Nos, (l) CR Bearing Std – 04 Nos, (m) Main Bearing – 05 Nos, (n) Bush bearing S/E – 04 Nos, (o) Thrust Washer – 01 Nos, (p) Oil Seal (115X140X12) – 01 Nos, (q) Oil Seal (65X85X13) – 01 Nos, (r) Set of rubber O Ring – 01 Nos, (s) Set of Joint- 01 Nos, (t) Lub Oil Filter -01 Nos, (u) Fuel filter element Pirmary – 01 Nos, (v) Fuel filter element Secondary – 01 Nos, (w) Nozzel 1389 - 06 Nos, (x) Benjo Bolt 19 No – 06 Nos, (y) Bosch Multi Turbo Engine Oil – 15 Ltr, (z) Nozzle Socket HA – 01 Nos, (aa) Fan belt A50 – 02 Nos, (ab) Hydraulic pipe – 06 Nos, (ac) Benjo Washer Pkt – 01 Nos, (ad) Crank Polishing – 01 Job (ae) Head repairing- 04 Nos, (af) Pump & Nozzle repairing – 04 Job, |
| 39 | HQ 5 Sect AR at Chieswema, and 38 AR at Phek (2 x 62.5 KVA DG SET) Material and labour for overhauling of 62.5 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar Green Power IDEAS, Engine Type HA 494 & Engine Ser No 062421/100002). Details are as under :- (a) Cyliner liner – 06 Nos, (b) Piston assembly- 06 Nos, (c) Piston Ring set -06 Nos, (d) Head Gasket – 06 Nos, (e) Valve pair : HA Crome plated – 06 Set, (f) Inlet Valve Seat insert – 06 Nos, (g) Exhaust valve seat insert – 06 Nos, (h) Valve Collet – 16 Nos , (j) Valve Guide – 08 Nos, (k) Oil Sendor – 01 Nos, (l) Oil Seal (115X140X12) – 01 Nos, (m) Oil Seal (65X85X13) – 01 Nos, (n) Set of rubber O Ring – 01 Nos (o) Set of Joint- 01 Nos, (p) Lub Oil Filter -02 Nos, (q) Fuel filter element Pirmary – 02 Nos, (r) Fuel Filter element Secondary-02 Nos (s) Nozzel 1389 – 03 Nos, (t) Benjo Bolt 19 No – 03 Nos, (u) Bosch Multi Turbo Engine Oil – 17 Ltr, (v) Nozzle Socket HA – 01 Nos, (w) Fan belt A50 – 02 Nos, (x) Hydraulic pipe – 01 Nos, (y) Crank Polishing – 01 Job, (z) Head repairing- 06 Nos, (aa) FIP & Nozzle repairing – 06 Job, (ab) Repairs to AMF (replacement of Digital volter meter and Digital ammeter including MCB and rotary switches (i) LED indicator lamp (RY&B) with selector switches Rotary type (ii) Digital Voltmeter 0 to 440V AMP, (iii) Digital Ammeter with CTS Assy complete(iv) MCCB – 01 Job |
| 40 | 38 AR (COB Melluri) (1 x 12.5KVA) Material and labour for overhauling of 12.5 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar Ser No.BS3H007H16397H). Details are as under :- (a) Cyliner liner – 02 Nos, (b) Piston assembly- 02 Nos, (c) Piston Ring set -02 Nos, (d) Head Gasket – 02 Nos, (e) Valve pair : HA Crome plated – 02 Pair, (f) Inlet Valve Seat insert – 02 Nos, (g) Exhaust valve seat insert – 02 Nos, (h) Valve Collet – 08 Nos , (j) Valve Guide – 01 Nos, (k) Oil Sendor – 01 Nos, (l) CR Bearing Std – 02 Nos, (m) Thrust Washer – 01 Nos, (n) Oil Seal (115X140X12) – 01 Nos, (o) Oil Seal (65X85X13) – 01 Nos, (p) Set of rubber O Ring – 01 Nos, (q) Lub Oil Filter -01 Nos, (r) Fuel filter element Pirmary – 01 Nos, (s) Fuel filter element Secondary – 01 Nos, (t) Nozzel – 02 Nos, (u) Benjo Bolt 19 No – 02 Nos, (v) Bosch Multi Turbo Engine Oil – 7.5 Ltr, (w) Nozzle Socket HA – 01 Nos, (x) Fan belt– 01Nos, (y) Hydraulic pipe – 02 Nos, (z) Benjo Washer Pkt – 01 Nos, (aa) Crank Polishing – 01 Job, (ab) Head repairing- 04 Nos, (ac) Pump & Nozzle repairing – 04 Job |
| 41 | 41 AR (COB Pungro) Material and labour for repair of flywheel and starter motor and replacement of fly wheel ring of 5 KVA DG Set incl checking of all parts, tightening of all nuts and bolts, greasing, cleaning air filter, opening oil and fuel filter, draining out engine oil, replacing of defective items (spares will be paid separately)checking the perfermance of engine (Voltage, Frequency, RPM and Temperature) setting all the parameters and testing with entire satisfaction of the eqpt. (Make : Kirloskar)). Details are as under :- (a) Lub Oil Filter -01 Nos, (b) Fuel filter element Pirmary – 01 Nos, (c) Fuel filter element Secondary – 01 Nos, (d) Bosch Multi Turbo Engine Oil – 4.5 Ltr, (e) Nozzle Socket HA – 01 Nos, (f) Fan belt– 02 Nos, (g) Hydraulic pipe – 01 Nos, (h) Repair of flywheel and replacement of fly wheel ring – 01Job, (j) Repair of starter motor assembly – 01Job |
| 42 | Schedule "A" Part-III - HQ 6 Sect AR and under comd Bn & COBs |
| 43 | Material & Labour for servicing of 62.5KVA Genr ( 7AR Engine Ser No. 0600518 and 25 AR Engine Ser No. T4-8907/2121095) set by taking out unserviceable spares parts, cleaning by brushing to remove dust including replacing of diesel filters, lub oil filters, checking of all nuts, bolts tightening wherever necy , draining out old engine oil and coolant and filling new engine oil and coolantas required at site.Adjustment and replacement of fan belt, tuning of engine, adjustment of speed, alternator voltage, frequency etc , greasing , oiling and checking for smooth running of DG set. ( Rates for spare parts to be paid separately). |
| 44 | Material & Labour for servicing of 35 KVA Genr set (43 AR Engine Ser No. B4H10T2967) by taking out unserviceable spares parts, cleaning by brushing to remove dust including replacing of diesel filters, lub oil filters, checking of all nuts, bolts tightening wherever necy , draining out old engine oil and coolant and filling new engine oil and coolantas required at site.Adjustment and replacement of fan belt, tuning of engine, adjustment of speed, alternator voltage, frequency etc , greasing , oiling and checking for smooth running of DG set. ( Rates for spare parts to be paid separately). |
| 45 | Material & Labour for servicing of 30 KVA Genr set (7AR Engine Ser No. 90-7476, Ser No. 04.11900300511 and Ser No. 4712229/9289, 25 AR Engine. Ser No. 04 -2121/1320090 and Ser No. V4D9C7480, 43 AR Engine Ser No.04.2001/0700082and Ser No. V4C9C6644,No.1 MGAR (N) Engine Ser No.0500479 , No 1 Wksp AR (N) Engine Ser No. 04-2121/120029) by taking out unserviceable spares parts, cleaning by brushing to remove dust including replacing of diesel filters, lub oil filters, checking of all nuts, bolts tightening wherever necy , draining out old engine oil and coolant and filling new engine oil and coolantas required at site.Adjustment and replacement of fan belt, tuning of engine, adjustment of speed, alternator voltage, frequency etc , greasing , oiling and checking for smooth running of DG set. ( Rates for spare parts to be paid separately). |
| 46 | Material & Labour for servicing of 20 KVA Genr (43AR Engine Ser No. 33.V3H140L2850) set by taking out unserviceable spares parts, cleaning by brushing to remove dust including replacing of diesel filters, lub oil filters, checking of all nuts, bolts tightening wherever necy , draining out old engine oil and coolant and filling new engine oil and coolantas required at site.Adjustment and replacement of fan belt, tuning of engine, adjustment of speed, alternator voltage, frequency etc , greasing , oiling and checking for smooth running of DG set. ( Rates for spare parts to be paid separately). |
| 47 | Supply and fixing of Oil filter element for suitable size for 125 KVA DG set |
| 48 | Supply and fixing of Oil filter element for suitable size for 100 KVA DG set. |
| 49 | Supply and fixing of Oil filter element with "O" ring for suitable size for 62.5 KVA DG set. |
| 50 | Supply and fixing of Oil filter element with "O" ring for suitable size for 35 KVA DG set. |
| 51 | Supply and fixing of Oil filter element with "O" ring for suitable size for 30 KVA DG set. |
| 52 | Supply and fixing of Oil filter element with "O" ring for suitable size for 20 KVA DG set. |
| 53 | Supply and fixing of Oil filter element with "O" ring for suitable size for 15 KVA DG set. |
| 54 | Supply and fixing of Fuel filter element for suitable size for 125 KVA DG set. |
| 55 | Supply and fixing of Fuel filter element for suitable size for 100 KVA DG set. |
| 56 | Supply and fixing of Fuel filter element for suitable size for 62.5 KVA DG set. |
| 57 | Supply and fixing of Fuel filter element for suitable size for 35 KVA DG set. |
| 58 | Supply and fixing of Fuel filter element for suitable size for 30 KVA DG set. |
| 59 | Supply and fixing of Fuel filter element for suitable size for 20 KVA DG set. |
| 60 | Supply and fixing of Fuel filter element for suitable size for 15 KVA DG set. |
| 61 | Supply and top up of coolant |
| 62 | Supply and fixing hose pipe |
| 63 | Supply and fixing of over flow pipe set |
| 64 | Supply and fixing of Fan belt for 125 KVA, 100 KVA, 62.50 KVA, 35KVA, 30 KVA, 20 KVA, 15KVA Genr sets. |
| 65 | Supply and fixing Air filter of suitable size for 125 KVA and 100 KVA Genr set |
| 66 | Supply and fixing Air filter of suitable size for 62.5 KVA Genr set |
| 67 | Supply and fixing Air filter of suitable size for 35 KVA and30 KVA Genr set |
| 68 | Supply and fixing Air filter of suitable size for 20 KVA and 15 KVA Genr sets |
| 69 | Supply and fixing of automatic voltage regulator(AVR) for 62.5 KVA DG set complete all as directed (25 AR) |
| 70 | Supply and fixing of automatic voltage regulator(AVR) for 30 KVA DG set complete all as directed (7 AR -01 , 25 AR -01 & No .1 MGAR -01) |
| 71 | Supply and fixing of Multi Function Meter for 125KVA, 62.5KVA, 35KVA, 30 KVA, 20KVA,15 KVA DG set complete all as directed. (7 AR -02,25 AR -04, 43 AR -05,No .1 MGAR -01, & No. 1 Wksp AR - 01) |
| 72 | Supply and fixing of AMF Controller for 62.5KVA, 35KVA, 30 KVA, 20KVA,15 KVA DG set complete all as directed. |
| 73 | Repairing of Alternator of 30 KVA DG set complete all as directed. (7 AR) |
| 74 | Schedule "A" Part-IV - HQ 7 Sect AR and under comd Bn & COBs |
| 75 | Draining out the old engine oil from DG set, cleaning of deposits and rectifing the leakages if any by means ofwelding, brazing and cleaning of oil tank and filling of new Engine oil complete all as specified and directed by Engr in Charge. Note :- The engine oil shall be measured seprately. |
| 76 | M & Lfor taking down radiator from DG Set of any type/make and capacity 20 to 45 KVA from base mounting, cleaning/descaling by using of air compressor and cleaning with suitable strain removal detergent along with chemical etc and rectifing water leakage by means of weilding, brazing after cleaning, descaling and rectifing of leakage etc. including replacement of all connecting parts i.e radiator, hose pipe with clamp, bolt nut washer, rubber bush packing material etc and reassembling the radiator fitting with DG sets properly in original position, checking the alignment making proper hose connecting testing for smooth operation complete all as directed. Note:-1. The cost of replaced spares/parts is deemed to be included in quoted rates and no extra cost shall be paid to the contractor in this effect. Note:-2. The make the own arrangment of transportation for all kind of necessary equipment/T & P shall be arranged/ brought by contractor to complete the job at site or at E/M yard and no extra shall be paid to the contractor in this effect. |
| 77 | All as per item No4.02 here in before but62.5KVAto 82.5KVA |
| 78 | M & Lfor taking out of injector of DG Set of any type/make and capacity 20 KVA to100KVA disconnection and openingof fuel injector assembly , carrying complete overhauling / servicingfuel injector system , including repalcementof injector repairkit calibrationof injector , checking of pressure complete for each injector and re-assembling the samein original positon making proper fuel connnection and testing for smooth operation complete all asdirected. |
| 79 | Opening /taking out of fuel injection pump (FIP) of DG Set of any type/make and capacity 20 KVA to50 KVAdisconnection of fuel injector line carrying complete overhauling /servicing of injecor pump, calibrationof fuel pump as per manufacturer instruction , assembling of the same with DG Set properly in original position , checking the allignment , making proper fuel connection including renewal of unserviceable/defective minor parts like seal,"O" ring, gaskit fuel pumpl, gear technometer, bushing technometer cover fuel pump gear housing fuel pump gear etcand testing for smooth operationcomplete all as directed , after replacement of followingmajor parts if found defected/unserviceable :- NoteFollowing items measured & Paid seperately. |
| 80 | (a) Fuel gear pump |
| 81 | (b) Shaft with fuel drive |
| 82 | All as per item No4.05 here in before but62.5 KVAto 100 KVA |
| 83 | (a) Fuel gear pump |
| 84 | (b) Shaft with fuel drive |
| 85 | Removal of self starter motor from the DG Set of capacity20KVA to 45 KVA of existing make , strip opening the starter for therenewalof minor parts like bush gear, o ring assy, bush set, sealing kit, brush set including assembling and re fixing at site complete all as specified and directed.after replacement of followingmajor parts if found defected/unserviceable :- NoteFollowing items measured & Paid seperately. |
| 86 | (a) Armature |
| 87 | (b) Solenoied switch |
| 88 | (c)Field Coil |
| 89 | All as per item No4.11 here in before but 62.5KVAto100 KVA |
| 90 | (a) Armature |
| 91 | (b) Solenoied switch |
| 92 | (c)Field Coil |
| 93 | Removal & Renewal of old unserviceable feed pump for fuel injection pump complete assy for various capacity of DG Sets. |
| 94 | S & F in Renewalof fuel shut down solenoied valve kit including taking outold valve assy and making all connectiontesting for smooth operationin any type DG Setcomplete all as specifiedand directed by Engr-in-Charge. |
| 95 | M & L for "B" check kit of DG set 20 KVA to 50KVA |
| 96 | M&L for "B" check kit of DG Set62.5 KVAto 100KVA |
| 97 | S & Fin Renewal, Radiator cap suitable for DG set of any type /make and capacity complete all as directed. |
| 98 | S & Fin Renewal, Vbelt of DG Set 20 KVA to 50of as per existing make and capacity complete all asdirected. |
| 99 | S & Fin Renewal, Vbelt of DG Set 62.5KVAto 100KVA |
| 100 | M & L for top up of coolent in concentrate form rediator of DG Set of any type/Makeand capacity , complete all asdirected. Make :-Bosch, feelit guard & equalient Note: Measurement shall be done only in concentrate form of coolant. |
| 101 | S & F in Renewalof Fuelhose flexible with matalic typefrom fuel tank to filter, filter to FIP including allied nut bolt washer and coupling for DG set20 KVA to 50 KVA with and including taking out old hose and making all connection testing for smooth operation all as directd. |
| 102 | All as per item No4.27 here in before but 62.5 KVAto100 KVA |
| 103 | S & F in Renewalof radiator hosepipe suitable both inlet and outlet of 62.5 KVA to 100 KVA DG Set with including taking out old hose and making all connection , testing for smooth operation complete all as directed . |
| 104 | S & f in Renewalof battery terminals made of brass , suitable for battery of any type /make and capacity , complete all as directed. |
| 105 | S & F in Renewal of PVC insulated multi stranded copper single core unsheathed cable ofsize 70 sqmm , 1100 volts grade for battery leadRed andBlack colour andall as directed. |
| 106 | S & F Renewalof burnt /UNSV thermostat with new thermostat alongwith complete assy for DG set connection complete all as specified and directed. |
| 107 | Removal & Renewalof old u/s RPM CABLE of any type/make of DG set complete all as specified and directed by Engr -in- Charge . |
| 108 | Removal & Renewalof old U/S WATER TEMP METERof any type and all as specified and directed by Engr -in- Charge . |
| 109 | Removal & Renewalof old U/S OIL PRESSURE METERof any type and all as specified and directed by Engr -in- Charge . |
| 110 | Removal & Renewal t of old U/S OIL TEMP METER of any type and all as specified and directed by Engr -in- Charge . |
| 111 | Removal & Renewal of old U/S HCTSwitch of any type and size of DG Set and all as specified and directed by Engr-in-Charge. |
| 112 | Removal & Renewal of old U/S LLOPSwitch of any type and size of DG Set and all as specified and directed by Engr-in-Charge. |
| 113 | M & L for taking down of existing fuel from fuel tank by means of removing of sludge and sediments deposited inside the fuel tank by repeatedly washing by useing of chemical & detergent with air compressor including rectifing ofleakage if found. and refixing the same position as per direction of engineer in charge by testing all as specified and directed. cap20 KVAto 100KVADG Sets. |
| 114 | Opening and taking out of cylinder head 20 KVA to 180 KVA capcity DG Set Renewalof inlet and exhaust valve , valve guide seats and lapping of valve machining job pressure testingi/c replacement of u/s parts reassembling with complete testing as required . |
| 115 | S & F in replacement of anti viberation mounting pad B series complete all as directed . |
| 116 | S upply and filling of distilled water in sealed packing for DG 12 volts battery. |
| 117 | S & F in Renewalof battery charging sets automatic type , fixed in DG set /panel with transformer and rectifire etc including rewiring of faulty control complte all as specifiedand directed by Engr-in-Charge. |
| 118 | All as per item No. 4.43 but 12 V DC charging set |
| 119 | All as per item No. 4.43 but 24Vcharging set |
| 120 | S & F in Renewal of by reconditioning of DG set panel board by means of painting by power coated with proper fixing of nut, bolts, hinges, welding and fixing of necessary door lock set of DG sets of any capacity with handle including double key complete all as specified and directed by Engr-in-Charge. |
| 121 | S & F in Renewalof Automatic voltage Regulator (AVR) suitable for DG Set of40 KVA to 125 KVAcapacity with and including taking out old AVR and making all connectiontesting for smooth operation complete all as specifiedand directed .Make : Tavr-20(k) , Stemford. |
| 122 | S & F in Renewalof Rotating diods suitable for DG set of Cap 40 KVA to 500 KVAwith and including taking out old diods and makingall connectiontesting for smooth operation complete all as specifiedand directed . |
| 123 | M & L for opening /taking out of turbo charger of DG Set of 40 KVA to 200 KVA capacity , disconnection of air supply connection pipe etc complete overhauling serviceing of turbo charger replacement ofturbocharger repair kit including calibration /testing of turbo charger system complete and re assembling the same fitted with DG set properly in original position checking the alignmentmaking proper all connectiontesting for smoothoperation complete all as directed. |
| 124 | S & Fin replacement of Exhaust Muffler of DG Set anytype any cap and all as specifiedand directed by Engr-in-charge. |
| 125 | S & Fin replacement of Expension bellowfor exhaustof DG Set anytype any cap and all as specifiedand directed by Engr-in-charge. |
| 126 | M & L for carrying out complete overhauling /servicing of DG Set panel /AMF Panel /control panelincluding checking andrewiringfaultyelectrical circuitusing 1.5 sq mmFRLS copper conductor making all concections , CTs, push button,digital volt meter,digital amp meterand replace LED indicatorand testingfor smooth operation of anycapand all as directed. |
| 127 | S & F of MCCB, 200 Amp, 4 Pole , 415 Volts, 25 KA breaking capacity, adjustable thermal and magnetic setting complete all as specified and directed. |
| 128 | Renewalof MCCB, 100 Amp,4 Pole , 415 Volts, 25 KA breaking capacity, fixed thermal and magnetic setting complete all as specified and directed. |
| 129 | Renewal of MCCB, 63 Amp,4 Pole , 415 Volts, 25 KA breaking capacity, fixed thermal and magnetic setting complete all as specified and directed. |
| 130 | S & FRenewal of on line change over switch 200 Amp, 4 pole, front operated complete all as specified and directed. |
| 131 | S & F Renewal ofon line change over switch 100 Amp, 4 pole, front operated complete all as specified and directed. |
| 132 | S & F Renewal of off loadchange over switch 63 Amp, 4 pole, side operated complete all as specified and directed. |
| 133 | S & FRenewal ofoff loadchange over switch 100Amp, 4 pole, side operated complete all as specified and directed. |
| 134 | S & F Renewal ofoff loadchange over switch 200 Amp, 4 pole, side operated complete all as specified and directed. |
| 135 | S & F Renewalof asbestos rope of 19 mm dia around of the exhaust pipe of diesel engine any cap complete all as specified and directedby Engr-in-Charge. |
| 136 | M & L for Renewal by removaltaking outold burnt winding from exhaust fan and winding suitable size of copper wire of exhaust fan, ball bearing motor of any type and size and refixing the sameincluding dismantlingand all as specified and directed by Engr-in- charge. |
| 137 | Dismantling alternator assembly of 30 and 62.5 KVA DG set capacities incl taking out of worn out windings of Rotor and stator incl rewinding the coils with suitable guage of copper wire, replacement of insulation materials, heat varnishing, replacacement of connecting leads and terminal plates all as required to make serviceable of the DG and including reassembling the same after necessary testing all as directed. The item rate includes shifting of altternatos from location to workshop and back to the installation complete all as directed Note : Copper wire shall be measured & paid separately under relevant item of the schedule. |
| 138 | M&L for copper winding for item No-4.63 above as per existing guage complete all as specified and directed |
| 139 | M&L and Renewal ofRadiator water pump assy 320 kvat to 500 kva capacity complete all as specified and directed |
| 140 | S & F fuel cap suitable lock & key type of 62 to 500 KVA DG sets all as specified. |
| 141 | S & FRenewal offuel shut down brass solionid valve make : cummines |
| 142 | S & F Renewal ofelectronic controller circuit board for engine governorr suitable for 400 kva DG Set |
| 143 | S & F Renewal offan with moter size 600mm sweep suitable for 62.5kva air coolded DG set. All as specified and directed by engineer in charge. Note :-1. The contractorwillattend any breakdown of stand by supply in any location whenever required, rectify the faultand restore the stand by supply with in two days after receipt of complaint. 2.The costof transportation (to and from) for all kind of necessary eqpt /T&P shall be arranged /brought by contractor to complete the job at site and no extracostshall be paidto the contractorto this effect. |
| 144 | Repair/Maint of Transformers of various capacity including painting and disconnecting from LT/HT line and reconnecting properly through Lugs and top up of transformer oiland other defects to be rectify as per direction of EIC |
| 145 | Earthing with G.I. earth plate 600 mm / 600 mm / 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/coke and salt complete all as specified. |
| 146 | Repair Winding /rewindingwith copper coil of transformers, replacement of all meterof various capacityas per directions of EIC |
| 147 | Schedule "A" Part-V - HQ 25 Sect AR and under comd Bn & COBs |
| 148 | Disconnection oftransformer 11 / 0.433 KVoutdoor type of capacity up to 500 KVAremoving primaryand secondary terminals top cover with conservator tank neutral earth strip and draining out transformer oil and storeing to clean container ,cleaning of terminals , inspection of cores , supplyand replacement 5 mm thick rubberised cork sheet gasket for tankcover, reassembling the complete dismantled items , reconnecting HT/LT supply cable endscomplete all as directed |
| 149 | Filtration of transformer oil outdoor type to achieving electric strength up to 40 KV for one minut at 4 mm gap as per relevant IS with portable filtration plant , testing of oil for di electric strength before and after filtration shall be conducted allas specified by the Engr- iin - Charge Note :- Test report after filtration to be produced to Dept. |
| 150 | Supply and filling new transformer oil into conservator tank/body tank of the transformer all as specified and directed ( Notes : The transformer oil shall be used for filling of main body tank for toping up as per requirement) |
| 151 | M&Lfor replacing silica gel breather of the transformer 400/315 KVA capacity |
| 152 | M& L for cleaning of surface of the transformer of 11/0.433 KV , up to 500 KVAcapacity by hand scraper removing the oil mark applying two coats of synthetic enamel paint suitable to existing colour all as specified and directed. |
| 153 | M& L for preparation of old painted surfaces for steel tubuler pole 11mtr longtwo pole structure including crossarms,brackets clamps,GI pipes , GOD assembly after cleaning , scraping and applying with two coat of aluminium paint over one coat of red oxide primer complete etc complete all as directed |
| 154 | Supplying and erection of stay set complete (galvanised) with 19/20 mm dia X 1.8 metres long stay rod, anchor plate of size 45 cm X 45 cm X 7.5 mm, thimble, stay clamps, turn buckle ( 20 mm X 60 cm ), 7/ 4.00 mm dia G.I. stay wire and strain insulator etc in cement concrete 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 40 mm nominal size) foundation including excavation and refilling etc. as required |
| 155 | Providing and fixing M.V. danger notice plate of 200 mm X 150 mm, made of mild steel, at least 2 mm thick, and vitreous enameled white on both sides, and with inscription in single redcolour on front side as required. |
| 156 | Supplying and erection of three piece nonlinear resistor type lightning arrestor suitable for 3 wire, 11 KV overhead lines withrated voltage 9 KV (rms) with a nominal discharge current rating of 5 KA and complete with galvanised clamping arrangement, G.I. bolts, nuts, washers etc. as required |
| 157 | Supplying and erection of 11 KV disc insulator for 11 KV over head lines with galvanised insulator fittings, ball and socket type and complete with galvanised strain clamps, bolts, nuts,washers etc. as required |
| 158 | Supplying of two lengths of channel iron 75 mm X 40 mm X 6 mm (7.14 kg per metre) double pole cross arm for three wire 11KV over head line conductors complete with through bolts and nuts for clamping to the poles, 50 mm X 6 mm M.S. flats welded on one side to the channel iron and with bolts and nuts on the other side for tying the cross arms together, including drilling holes for insulator pins/ fittings, bolts, nuts and washers etc (as per drawing) and painting with primer and finish paint as required |
| 159 | Outdoor cable jointing kit with cast resin compound with lugsfor 3½ X 400 sq. mm 1.1 KV grade cable |
| 160 | Outdoor cable jointing kit with cast resin compound with lugsfor 3½ X 185 sq. mm 1.1 KV grade cable |
| 161 | Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure withcover plate having locking arrangement and watering pipe of 2.7metre long etc. with charcoal/ coke and salt as required. |
| 162 | Providing and fixing 25 mm X 5 mm G.I. strip in 40 mm dia G.I. pipe from earth electrode including connection with G.I. nut, bolt, spring, washer excavation and re-filling etc. as required. |
| 163 | Providing and fixing 25 mm X 5 mm G.I. strip on surface or in recess for connections etc. as required. |
| 164 | Supply, installation, testing and commissioning outdoor LT panel board CRCA made thickness 3.15 mmfixed on angle iron frame of 50x50x5mm(thick)double door opening with locking arrangment,including necessary incoming & outgoing cable connectons, cable glands, thimbles of required sizes working on 440 Volt 3 phase, 50 HZ, AC supply fully compartmentalised mounted on epoxy insulator, dust proof and vermin proo thick CRCA sheet steel enclosure powder coated suitable and all as specified and having the following items (Main Transformer panel):- Incoming: 630Amp,50KA,FPMCCB -01 630Amp,TPN disconnectorwith HRC fuse - 03 Nos 900 A TPN Busbar, Phase Indication Lamp, Voltmeter, Ammeter with Selector Switch 03 Nos CTs & 03 NosPTsas per suitable rating Outgoing:400 AmpsTPN MCCB 35 KA - 3 no. (for 2Nos LT sub panel & one spare) 160 Amps16 KA TPN MCCB - 1 no. ( For pump house ) 63 amps 16 KA TPN MCB - 1 no. security light 40 amps TPN MCB - 1 no. (Spare) (k)Streer Light Auto ON/OFF system:- (i)Time switch415 volt 3 Phase of 32 Anp rating with contactor fitted inside steel enclosure--01 No. (II)Contactor 3 Pole 415 V, 32 Amp - 01 No (iii)MCCB TP 40 Amp 10 KA - 03 Nos (iv) Toggle switch 16 Amp -01 Nos (v)Heavy duty conector - 03 Nos (vi)Neutral Link copper - 01 No. |
| 165 | M&L for servicingAMF panelof 30/63 KVA DG setincluding replacementof unserviceable parts checkinginternal wiring , sequence controls all as specified anddirected. |
| 166 | M& L replacement ofGenrator controller unit as per existing make/model orequivelent ISI makefor 30/25 KVA DG set (Make- Kirlosker/ Eicher/ Greaves ) |
| 167 | M& L replacement ofGenrator controller unit as per existing make/model orequivelent ISI makefor 30/25 KVA DG set (Make- Kirlosker /Eicher/Greaves ) |
| 168 | M&L auxilaury contactor MCX- 11415 Volt (make- L&T) |
| 169 | M&L replacement of oil transmission pipeof 63 KVA DGall as specified and directed |
| 170 | M&L replacementof fuel suction pipeof 30 KVA DG , repairsupporting componants testing all as specified |
| 171 | Repair of alternator unit of 30 KVA DG set (make- Kirlosker)by checking of main componants viz main stator coil, rotor coil , voltage regulaor and diode etc after repair fixing in position all as directed. |
| 172 | Material and labour for replacementof electronic automatic voltage regulator (AVR) of 30 KVADG Set servicing all relevant partsrequired at site of all as specified . |
| 173 | M&L battery charging unit of 30KVA DG set (Make Kirlosker) |
| 174 | M&L auxilaury contactor MCX- 11415 Volt (make- L&T) |
| 175 | M&L auxilaury contactor MNX- 11415 Volt (make- L&T) |
| 176 | M&L auxilaury contactor MCX- 33415 Volt (make- L&T) |
| 177 | M&L auxilaury electronictimer setModel- D2 EFR 1 415 volt(make- minilec and equivalent) |
| 178 | M&L auxilaury relay assembly model-VSP D1 240 volt(make- minilec and equivalent) |
| 179 | M&L HRC fuseassembly 160 Amp ratingfor main control board of 100 KVA DG set (make- C&S and equvilent) |
| 180 | Comprehensive maintenanceof industrial type RO plant of capacity 500 LPH at Jorhat Garrision.Notes:(a)The term of maintenence includesAMC for one year basisincluding replacementof filter elimentsas per under mentioned qty.cleaning of installations repair andmaintenance of allied pump/motors ,valves and repair/ servicing ofelectrical accessories as per direction of Engr-inCharge. Cleaning of water storage tanks as required.(b) Thefollowing spareswill be replacedunder AMC period included in rate quoted :-(i) Membranes 40/40 -02 Each (ii) Membranes housing still- 1 Each(iii) Jambocandle - 6 Each(iv) Vessel recovery -2 each(v) TDS controler candle- 2 Each |
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