Tender For Misc Increasing Capacity Of 33/11 Kv Sub-Station Shukartal (Muzaffarnagar) From (2×5) Mva To (5+10) Mva., muzaffarnagar-Uttar Pradesh

Tender For Misc Increasing Capacity Of 33 / 11 Kv Sub-Station Shukartal ( Muzaffarnagar ) From ( 2×5 ) Mva To ( 5+10 ) Mva.- 1 1. Supply of following Items :-(a) Supply of Heat shrinkable Out door jointing kits suitable for 11KV, 3x300q.mm XLPE cable (Raychem / Densionor PVVNL Approved vender). 2 (b) Supply of Heat shrinkable indoor jointing kits suitable for 11KV, 3x300q.mm XLPE cable(Raychem / DensionorPVVNL Approved vender). 3 2. 33 KV Lightening Arrestor 4 3. M.S. Round 32 mm dia 5 4. Supply of G.I. Strip size 50x6mm for earthing of outdoor & indoorequipment 6 5. Supply for cable support Galvanised Structurei) Galvanised Channel (100x50x6)mm 7 ii) Galvanised Angle (65x65x6)mm 8 iii) G.I.Pipe 110mm Dia 2mm thickness 2Mtr long with G.I.Clamp. 9 Supply of copper bus bar of size (2500x50x6)mm 10 PVC Control cable 2×2.5 mm² Mtr. 11 PVC Control cable 4×2.5 mm² Mtr. 12 Supply for Water level earthing i) G.I. pipe size 40 mm inner dia & thickness 2mm 13 ii) Solid copper cone Approx 225 mm long and 750 gm in weight 14 iii) Copper wire 6 SWG 15 iv) Copper flexible earthing strip of size 50x6mm for neutral 16 7. Safe carriage of following stock material from any stores centres under PVVNL, depending upon the availability of material at Stores Centres, with loading & unloading at both ends respectively.i) 33/11 KV, 10MVA Transformer 17 ii) 11KV XLPE cable 3x300mm² 18 8. Hiring of D/G Set including carriage, loading, unloading & operating charges (with fuel) at 33/11 KV Substation under construction in case L.T. supply is not available near S/S within prescribed accessible limit.63 KVA, Three phase, D/G Set for fabrication of different structure at Substation. 19 9. Dismantling of Existing ( 5 MVA-1 Nos) Transformer Keptat suitable place outside switchyard 20 i) Disconnecting HT cable connection from 33KV side &11KV side of 05MVA Power transformer for removing power transformer from plinth after proper shutdown. Dismantling of 11KV cable support structure, copper bus bar structure, M.S.Frame etc. 21 ii) Disconnecting copper flexible/Earthing strip from Power transformer neutral & Dismantling neutral earthing systemto facilitate removal of Power transformer from plinth. 22 iii) Disconnecting Earthing strip from body of 05MVA Power transformer. 23 iv) Draining of transformer oil from conservator, radiators of existing 05 MVA T/F, at 33/11 KV S/S SHUKARTAL (Muzaffarnagar)into the dry & clean drums and stacking at the safe place in Substation outside of switchyard. Empty drums shall be provided by contractor. 24 v) Removal of conservator, radiators and other accessories from existing 05 MVA Power transformer. 25 vi) Safe Shifting of 05 MVA Power transformer main body and other accessories from the substation switchyard to outside the switchyard at suitable place assigned by concern J.E/S.D.O (Distribution). 26 vii) Re-assembling of conservator, radiators and other accessories to existing 05 MVA Power transformer. 27 viii) Re-filling the transformer oil (old & used in existing 5MVAT/F) 28 10. Miscellaneous Electrical works of Increasing Capacity of 33/11 KV Substation SHUKARTAL (Muzaffarnagar) from (2×5) MVA to (5+10) MVA. Installation of 33/11 KV, 10 MVA Transformer :i) Shifting of available 10 MVA 33/11 KV, Transformer to transformer plinth in Switch Yard. 29 ii) Erection of shifted Transformer at plinth by fixing all accessories like radiators, conservator tank, filling the transformer oil to desired level and ensuring that there is no leakage, complete job in all respect. 30 11. Water level earthing by Boring and lowering of G.I. pipe size 40 mm dia & thickness 2mm into the ground at 20 Mtr depth or upto the water level with the lower end of solid copper cone Approx 225 mm long and 750 gm in weight shall be provided and screwed in pipe as well as bringing out a continuous copper wire 6 SWG from the cone up to the ground surface where it will be bolted to the G.I. earth Strip for Transformer neutral connection, the earth strip will be welded to the G.I. pipe and neutral earthing support. 31 12. i) Fabrication and erection of cable support made of two pieces of M.S. Channel (100x50x6)mm, 2.75 meter long, joined to each other by means of 5 Nos. M.S. Angle (50x50x6) mm pieces of size 0.75Mtr long each by welding at equal intervals and grouting in a block of size (300x1000x1000)mm in C.C. 1:3:6 complete with one coat of ready mixed primer and two coats of Al. paint. Work includes providing of three Nos. M.S. clamps made of (50x6)mm M.S. Flat for holding the cable including nuts and bolts with stone Pad of size (300x300x75mm). 32 ii) Fixing 110mm dia 2mm thick 2M long G.I.Pipe over 11KV, 3x300Sq.mm XLPE Cable before mounting the 2No. Cable on cable support structure. Work includes fixing of Clamp, sealing of top and bottom end of the G.I.Pipe. One end of G.I.Pipe is to be buried under earth about 500mm. 33 Fabrication of copper bus bar of size (2500×50×6)mm in L.V. side of 10 MVA 33/11 KV, power transformer. Work includes connection of outside bus bar in L.V. side busing rod of Power Transformer and other side with outdoor 11 KV cable box as well as providing empire tape and H.T. tape etc. for proper insulation work. 34 13.H.T. Power Cable Laying :i) Laying 11 KV, (3x300)/(3×185) mm2 XLPE Cable from power transformer to 11 KV incoming switch gear and11 KV incoming switch gear to Double pole in the cable trench and 0.45 m wide, 0.90m depth. Providing 150 mm local sand for cushion beneath and 150 mm above the cable (quality of local sand required 0.375 cum/m in length). The cable shall be dully protected by brick. On both side of cable by laying brick vertically and bricks would also be laid bricks along the cable (minimum 18 Nos. of bricks are to be laid top and outer side along the single cable. The work includes digging of trenches, laying of cable in under ground trenches, joining of terminals, back filling of earth and testing and commissioning of power cable etc. Spare cable shall be left over and laid in the trenches in shape of 6 m ring at both ends. 35 ii) Laying and dressing of 11 KV (3x300)/(3×185) mm2 power cable in air/Trench. 36 14. Preparation of 11 KV Power Cable ends:i) Making ofcable end termination by Heat shrinkable Out door jointing kits suitable for 11KV, 3x300/3x185q.mm XLPE cable. Providing, fixing and crimping of proper size good quality lugs complete in all respect. 37 ii) Making ofcable end termination by Heat shrinkable indoor jointing kits suitable for 11KV, 3x300/3x185Sq.mm XLPE cable.Providing, fixing and crimping of proper size good quality lugs complete in all respect. 38 15. Outdoor switchyard Earthing with 32 mm.size MS round Earth mat with Delta Earthing on power Transformer Nutral & 33 KV LA as per respo specification 39 16. Testing & commissioning of Power T/F and all 33KV & 11KV switchgears / Panels.providing required No. of technicians with proper testing equipments during commissioning & energisation. 40 17. Installation of 33 KV Lightening Arrestors ::-Assembling and installation/mounting of 3 Nos. lighting arrestors on the L.A.s structure/terminal gantry, complete with earthing and line connections. The work includes fabrication for proper fixing, if required. 41 18. Earthing of outdoor equipment, details as given below:-Cutting of 32mm.dia M.S. Bar-3Mtr.long and making one end in conical shape by forging process and driving it into the earth at each corner of bridge outside control room and proper welding with M.S.Bars. 42 19. Digging of Pits for making delta by laying 32mm. dia M.S.Round in tringle shape. Electric welding on cross joints by providing “U” Clamp in size 25×6mm. of M.S.Flat, with over lap joint by providing M.S.Round-12mm dia, on both sides of over lap joints of M.S.Round, by electric welding. All joints shall be painted with black bituminious paint. 43 20. Earthing of 33KV LA, Neutral link structure, Power T/F body (both side)by providing G.I.Strip in size 50×6mm. with 32mm. dia M.S.Round laid in trench with proper electric welding. 44 Control Cable Laying a) Laying of different size of (2×2.5)mm2 control cables i.e. from Buchholz realy to Marshalling box Marshalling box to switch gear room, 33 KV CTs to CTs CT 33 KV, V.C.B. Control Panel Junction Box to 33 KV VCB control panel and control panel to 33 KV VCB outdoor operating mechanism panel from T/F etc. in the cable trench including making proper connection at Buchholz Relay, Marshalling box as per required for installed equipment. 45 b) Laying of different size of (4×2.5)mm2 control cables i.e. from Buchholz realy to Marshalling box Marshalling box to switch gear room, 33 KV CTs to CTs CT 33 KV, V.C.B. Control Panel Junction Box to 33 KV VCB control panel and control panel to 33 KV VCB outdoor operating mechanism panel from T/F etc. in the cable trench including making proper connection at Buchholz Relay, Marshalling box as per required for installed equipment.

INR 1180 /-

INR 10000.0 /-

Refer document

Name of Work:-Schedule of Work/Technical specification for Misc Increasing capacity of 33/11 KV Sub-Station SHUKARTAL (Muzaffarnagar) from (2×5) MVA to (5+10) MVA.

Sl. No.	Item Description
1	1. Supply of following Items :- (a) Supply of Heat shrinkable Out door jointing kits suitable for 11KV, 3x300q.mm XLPE cable (Raychem / Densionor PVVNL Approved vender).
2	(b) Supply of Heat shrinkable indoor jointing kits suitable for 11KV, 3x300q.mm XLPE cable(Raychem / DensionorPVVNL Approved vender).
3	2. 33 KV Lightening Arrestor
4	3. M.S. Round 32 mm dia
5	4. Supply of G.I. Strip size 50x6mm for earthing of outdoor & indoorequipment
6	5. Supply for cable support Galvanised Structure i) Galvanised Channel (100x50x6)mm
7	ii) Galvanised Angle (65x65x6)mm
8	iii) G.I.Pipe 110mm Dia 2mm thickness 2Mtr long with G.I.Clamp.
9	Supply of copper bus bar of size (2500x50x6)mm
10	PVC Control cable 2×2.5 mm² Mtr.
11	PVC Control cable 4×2.5 mm² Mtr.
12	Supply for Water level earthing i) G.I. pipe size 40 mm inner dia & thickness 2mm
13	ii) Solid copper cone Approx 225 mm long and 750 gm in weight
14	iii) Copper wire 6 SWG
15	iv) Copper flexible earthing strip of size 50x6mm for neutral
16	7. Safe carriage of following stock material from any stores centres under PVVNL, depending upon the availability of material at Stores Centres, with loading & unloading at both ends respectively. i) 33/11 KV, 10MVA Transformer
17	ii) 11KV XLPE cable 3x300mm²
18	8. Hiring of D/G Set including carriage, loading, unloading & operating charges (with fuel) at 33/11 KV Substation under construction in case L.T. supply is not available near S/S within prescribed accessible limit. 63 KVA, Three phase, D/G Set for fabrication of different structure at Substation.
19	9. Dismantling of Existing ( 5 MVA-1 Nos) Transformer Keptat suitable place outside switchyard
20	i) Disconnecting HT cable connection from 33KV side &11KV side of 05MVA Power transformer for removing power transformer from plinth after proper shutdown. Dismantling of 11KV cable support structure, copper bus bar structure, M.S.Frame etc.
21	ii) Disconnecting copper flexible/Earthing strip from Power transformer neutral & Dismantling neutral earthing systemto facilitate removal of Power transformer from plinth.
22	iii) Disconnecting Earthing strip from body of 05MVA Power transformer.
23	iv) Draining of transformer oil from conservator, radiators of existing 05 MVA T/F, at 33/11 KV S/S SHUKARTAL (Muzaffarnagar)into the dry & clean drums and stacking at the safe place in Substation outside of switchyard. Empty drums shall be provided by contractor.
24	v) Removal of conservator, radiators and other accessories from existing 05 MVA Power transformer.
25	vi) Safe Shifting of 05 MVA Power transformer main body and other accessories from the substation switchyard to outside the switchyard at suitable place assigned by concern J.E/S.D.O (Distribution).
26	vii) Re-assembling of conservator, radiators and other accessories to existing 05 MVA Power transformer.
27	viii) Re-filling the transformer oil (old & used in existing 5MVAT/F)
28	10. Miscellaneous Electrical works of Increasing Capacity of 33/11 KV Substation SHUKARTAL (Muzaffarnagar) from (2×5) MVA to (5+10) MVA. Installation of 33/11 KV, 10 MVA Transformer : i) Shifting of available 10 MVA 33/11 KV, Transformer to transformer plinth in Switch Yard.
29	ii) Erection of shifted Transformer at plinth by fixing all accessories like radiators, conservator tank, filling the transformer oil to desired level and ensuring that there is no leakage, complete job in all respect.
30	11. Water level earthing by Boring and lowering of G.I. pipe size 40 mm dia & thickness 2mm into the ground at 20 Mtr depth or upto the water level with the lower end of solid copper cone Approx 225 mm long and 750 gm in weight shall be provided and screwed in pipe as well as bringing out a continuous copper wire 6 SWG from the cone up to the ground surface where it will be bolted to the G.I. earth Strip for Transformer neutral connection, the earth strip will be welded to the G.I. pipe and neutral earthing support.
31	12. i) Fabrication and erection of cable support made of two pieces of M.S. Channel (100x50x6)mm, 2.75 meter long, joined to each other by means of 5 Nos. M.S. Angle (50x50x6) mm pieces of size 0.75Mtr long each by welding at equal intervals and grouting in a block of size (300x1000x1000)mm in C.C. 1:3:6 complete with one coat of ready mixed primer and two coats of Al. paint. Work includes providing of three Nos. M.S. clamps made of (50x6)mm M.S. Flat for holding the cable including nuts and bolts with stone Pad of size (300x300x75mm).
32	ii) Fixing 110mm dia 2mm thick 2M long G.I.Pipe over 11KV, 3x300Sq.mm XLPE Cable before mounting the 2No. Cable on cable support structure. Work includes fixing of Clamp, sealing of top and bottom end of the G.I.Pipe. One end of G.I.Pipe is to be buried under earth about 500mm.
33	Fabrication of copper bus bar of size (2500×50×6)mm in L.V. side of 10 MVA 33/11 KV, power transformer. Work includes connection of outside bus bar in L.V. side busing rod of Power Transformer and other side with outdoor 11 KV cable box as well as providing empire tape and H.T. tape etc. for proper insulation work.
34	13.H.T. Power Cable Laying : i) Laying 11 KV, (3x300)/(3×185) mm2 XLPE Cable from power transformer to 11 KV incoming switch gear and11 KV incoming switch gear to Double pole in the cable trench and 0.45 m wide, 0.90m depth. Providing 150 mm local sand for cushion beneath and 150 mm above the cable (quality of local sand required 0.375 cum/m in length). The cable shall be dully protected by brick. On both side of cable by laying brick vertically and bricks would also be laid bricks along the cable (minimum 18 Nos. of bricks are to be laid top and outer side along the single cable. The work includes digging of trenches, laying of cable in under ground trenches, joining of terminal"s, back filling of earth and testing and commissioning of power cable etc. Spare cable shall be left over and laid in the trenches in shape of 6 m ring at both ends.
35	ii) Laying and dressing of 11 KV (3x300)/(3×185) mm2 power cable in air/Trench.
36	14. Preparation of 11 KV Power Cable ends: i) Making ofcable end termination by Heat shrinkable Out door jointing kits suitable for 11KV, 3x300/3x185q.mm XLPE cable. Providing, fixing and crimping of proper size good quality lugs complete in all respect.
37	ii) Making ofcable end termination by Heat shrinkable indoor jointing kits suitable for 11KV, 3x300/3x185Sq.mm XLPE cable.Providing, fixing and crimping of proper size good quality lugs complete in all respect.
38	15. Outdoor switchyard Earthing with 32 mm.size MS round Earth mat with Delta Earthing on power Transformer Nutral & 33 KV LA as per respo specification
39	16. Testing & commissioning of Power T/F and all 33KV & 11KV switchgears / Panels.providing required No. of technicians with proper testing equipments during commissioning & energisation.
40	17. Installation of 33 KV Lightening Arrestors ::- Assembling and installation/mounting of 3 Nos. lighting arrestors on the L.A."s structure/terminal gantry, complete with earthing and line connections. The work includes fabrication for proper fixing, if required.
41	18. Earthing of outdoor equipment, details as given below:- Cutting of 32mm.dia M.S. Bar-3Mtr.long and making one end in conical shape by forging process and driving it into the earth at each corner of bridge outside control room and proper welding with M.S.Bars.
42	19. Digging of Pits for making delta by laying 32mm. dia M.S.Round in tringle shape. Electric welding on cross joints by providing “U” Clamp in size 25×6mm. of M.S.Flat, with over lap joint by providing M.S.Round-12mm dia, on both sides of over lap joints of M.S.Round, by electric welding. All joints shall be painted with black bituminious paint.
43	20. Earthing of 33KV LA, Neutral link structure, Power T/F body (both side)by providing G.I.Strip in size 50×6mm. with 32mm. dia M.S.Round laid in trench with proper electric welding.
44	Control Cable Laying a) Laying of different size of (2×2.5)mm2 control cables i.e. from Buchholz realy to Marshalling box Marshalling box to switch gear room, 33 KV CT"s to CT"s CT 33 KV, V.C.B. Control Panel Junction Box to 33 KV VCB control panel and control panel to 33 KV VCB outdoor operating mechanism panel from T/F etc. in the cable trench including making proper connection at Buchholz Relay, Marshalling box as per required for installed equipment.
45	b) Laying of different size of (4×2.5)mm2 control cables i.e. from Buchholz realy to Marshalling box Marshalling box to switch gear room, 33 KV CT"s to CT"s CT 33 KV, V.C.B. Control Panel Junction Box to 33 KV VCB control panel and control panel to 33 KV VCB outdoor operating mechanism panel from T/F etc. in the cable trench including making proper connection at Buchholz Relay, Marshalling box as per required for installed equipment.