Tender For Ngn Letekujan Terminal Up To Nrl Iggl Rt Pipeline Project
Tender Value
Ref. Documents
Estimated cost
Bid Submission
15 Sep 2023
0 days left
EMD
10.40 Lakhs
Bank guarantee accepted
Document Fee
10000
Non-refundable
Tender Type
Online
Tender Overview
Organization
Tender ID
Competition Type
NCB
Bidding Type
Tender
Location / State
golaghat → Assam
EMD Exemption
Not Available
Quantity
Not Available
Website
Contact Person
Address
Project Description
Tender For Ngn Letekujan Terminal Up To Nrl Iggl Rt Pipeline Project => Limited
BOQ
| Sl. No. | Item Description |
| 1 | PIPING WORKS (LETEKUJAN & NRL TERMINAL (INSIDE NRL REFINERY)) |
| 2 | FABRICATION, ERECTION, INSTALLATION AND TESTING OF PIPING |
| 3 | Receiving and taking over of all Owner supplied materials from Owner\"s designated place(s) of issue, transportation including loading, unloading, handling from Owner\"s designated place(s) of issue to Contractor\"s own stock yard(s) / work site(s) / work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials (except those specified subsequently in SOR), equipment, consumables as defined in Contractor\"s scope of supply and their transportation to the work site(s); performing all above ground/buried piping fabrication works including cutting, edge preparation (inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven / different thickness wherever required), fit up, bending, pre-heating wherever required, welding, threading etc.; erection of pipes of all types and thickness over sleepers, overhead on racks and at all elevations; hook-up with equipment nozzles; all types of inline and online instruments such as pressure / thermal safety valves (other than those covered separately), fittings of all sizes i.e. Flow tees, Insulating Joints, LR bends, pig signallers, elbows, reducers, tees, \"o\" lets, flanges, blind flanges, spectacle blinds, tapping\"s for pressure gauges, thermowells, hoses and hose couplings of all sizes, if applicable, vents and drains required for process and hydrotesting purposes etc. including fixing of all types of gaskets (including gaskets for RTJ flanges), bolts, studs and nuts of all sizes; carrying out non-destructive testing (excluding radiography covered subsequently in SOR) such as magnetic particle/ liquid penetration etc. as required; hook-up with existing piping / pipeline installed as per drawings wherever required; cleaningand flushing by water / compressed air, carrying out hydrostatic test, pneumatic test, valve functional test and any other type of testing as specified, de-pressurising, dewatering, drying by compressed air if applicable; cutting / rebeveling (as required), pre-commissioning and providing commissioning assistance to Commissioning Contractor / Agency for process piping and commissioning of non-process piping if applicable; clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner\"s designated place(s); completing all works in all respects as per the AFC drawings, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge.Note :-a) All butt welded fittings end shall generally match with connecting pipe wall thickness. However, in case of misalignment, contractor shall have to do end preparation accordingly without any extra cost.b) All couplings, nipples, plugs for nipple etc. as required shall be supplied by contractor without any extra cost.c) All Gaskets & Nut-Bolts of adequate quantity shall be supplied and installed without any extra cost (as per PMS).d) Supply and Installation of Pipes, Valves, fittings & flanges of size below 2\" is covered under this item.e) Any branch connection taken from mainline shall be considered under this SOR item only.No extra cost shall be paid for the above items. |
| 4 | Checking, cleaning, aligning, bending, cutting and bevelling (as required) of pipes for welding & field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-Ray (in case of space constrant & small work by Gamma Ray on Owner\"s approval) as per specifications in piping of all types and thickness and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine and interpret radiographs & other tests as required, carrying out repairs of weld-joints found defective by EIC, carrying out re-radiography and other tests as required on repaired joints, etc. as mentioned in SCC and particular job specifications.Note:-The bevel ends of all butt weld fittings shall undergo 100% MP / DP test. |
| 5 | Installation of above ground Carbon Steel Process Piping as per details given below: |
| 6 | Size -16\" x 600#, Sch - XS, Material - ASTM A 672 B65, CL12, E.FS. W |
| 7 | Size -12\" x 600#, Thk./ Sch - S80, Material - ASTM A 106 GR.B (CHARPY), BE, SEAMLESS |
| 8 | Size -8\" x 300#, Sch - XS, Material -ASTM A 106 GR.B (CHARPY), BE, SEAMLESS |
| 9 | Size - 4\" x 300#, Sch - XS, Material - ASTM A 106 GR.B (CHARPY), BE, SEAMLESS |
| 10 | Size - 4\" x 150#, Sch - STD, Material - ASTM A 333 GR.6, BE, SEAMLESS |
| 11 | Size - 2\" x 300#, Sch - XS, Material - ASTM A 106 GR.B (CHARPY), BE, SEAMLESS |
| 12 | Size - 2\" x 150#, Sch - XS, Material - ASTM A 333 GR.6, BE, SEAMLESS |
| 13 | Installation of under ground Carbon Steel Process Piping as per details given below:Note: Coating of all underground piping if any shall be coated with solid epoxy 1000 microns/ Powercrete R95. |
| 14 | Size -8\" x 300#, Sch - XS, Material -ASTM A 106 GR.B (CHARPY), BE, SEAMLESS |
| 15 | INSTALLATION OF VALVES |
| 16 | Receiving and taking over of all Owner supplied materials, equipment\"s from Owner\"s designated place(s) of issue, loading , unloading, handling from Owner\"s designated place(s) of issue to Contractor\"s own stock yard(s)/ work site(s)/work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor\"s scope of supply and its transportation to the work site(s);installation of valves, equipment\"s including fixing of gaskets, bolts, studs, nuts wherever required, levelling, aligning, installation and assembly of accessories, by bolting/ threading or welding of pipes at all elevations, testing, completing all works in all respects as per drawings, specification, other provisions of Contract and directions of the Engineer-in-Charge. |
| 17 | Installation of above ground Flanged Manual Valves (Ball/ Globe) as per details given below: |
| 18 | Size -8 Inch, Rating - 300# |
| 19 | Size -4 Inch, Rating - 300# |
| 20 | Size -2 Inch, Rating - 300# |
| 21 | Installation of above ground Butt Welded Manual Valves (Ball/ Globe) as per details given below: |
| 22 | Size -8 Inch, Rating - 300# |
| 23 | Installation of above ground Butt Welded Actuated Valves / GOV (Gas Operated Ball Valves) as per details given below: |
| 24 | Size -8 Inch, Rating - 300# |
| 25 | Installation of above ground Flanged Actuated/ GOV (Gas Operated Ball Valves) as per details given below: |
| 26 | Size -8 Inch, Rating - 300# |
| 27 | INSTALLATION OF SCRAPER TRAP IN LETEKUJAN & NRL TERMINAL (INSIDE NRL REFINERY) |
| 28 | Receiving and taking over of all Owner supplied materials, equipment\"s from Owner\"s designated place(s) of issue, loading , unloading, handling from Owner\"s designated place(s) of issue to Contractor\"s own stock yard(s)/ work site(s)/work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor\"s scope of supply and its transportation to the work site(s);installation of valves, equipment\"s including fixing of gaskets, bolts, studs, nuts wherever required, levelling, aligning, installation and assembly of accessories, by bolting/ threading or welding of pipes at all elevations, testing, completing all works in all respects as per drawings, specification, other provisions of Contract and directions of the Engineer-in-Charge. |
| 29 | Installation of Scraper Launcher as per details given below:(Barrel Size - 14 Inch, Neck Size - 8 Inch, Rating - 300#) |
| 30 | Installation of Scraper Receiver as per details given below:(Barrel Size - 14 Inch, Neck Size - 8 Inch, Rating - 300#) |
| 31 | INSTALLATION OF FITTINGS |
| 32 | Receiving and taking over of all Owner supplied materials, equipment\"s from Owner\"s designated place(s) of issue, loading , unloading, handling from Owner\"s designated place(s) of issue to Contractor\"s own stock yard(s)/ work site(s)/work shop(s) including arranging all necessary intermediate storage area(s) thereof, as required; supply of all materials, equipment, consumables as defined in Contractor\"s scope of supply and its transportation to the work site(s);installation of Fittings, levelling, aligning by welding of pipes at all elevations, testing, completing all works in all respects as per drawings, specification, other provisions of Contract and directions of the Engineer-in-Charge. |
| 33 | Installation of above ground Butt Welded Insulating Joint as per details given below: |
| 34 | Size -8 Inch, Rating - 300# |
| 35 | Installation of above ground Butt Welded Flow Tee as per details given below: |
| 36 | Size -8\" Inch, Rating - 300# |
| 37 | Supply of above ground Butt Welded Reducer as per details given below: |
| 38 | Size -16\" X8\" Inch , Material A105, 600# |
| 39 | Size -12\" X8\" Inch, Material A105, 600# |
| 40 | RADIOGRAPHY |
| 41 | Performance of radiographic inspection of piping of all types, sizes, thickness including providing or hiring of all necessary equipment, supply of all consumables including radiographic films and whatever else required even though not expressly mentioned but required to perform the work as per specification and instructions of Engineer-in-Charge. Contractor to submit DPR, Inspection Report along with Radiography Report to Engineer-in-Charge.Note :a) All NDT including Radiography, MPT, LPT for 2\" and below are covered under this SOR item. No separate payment shall be made.Radiography of piping joints as per details given below: |
| 42 | Size - 16 Inch |
| 43 | Size - 12 Inch |
| 44 | Size - 8 Inch |
| 45 | Size - 4 Inch |
| 46 | Size - 2 Inch |
| 47 | PIPE SUPPORTS |
| 48 | Supply, fabrication and erection of pipe/ equipment supports (for all sizes/ thickness) including shoes, pipes etc. as required, cradles, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works including supply of bolts, nuts, washers, U-clamps, wooden blocks etc. as required for supporting, supply and application of paints and primers suitable for normal corrosive painting environment as defined in contract document and as per standard specification for painting, Drawings, Specification, Standards, other provisions of Contract and instruction of Engineer-in-Charge. |
| 49 | CS Structural Steel |
| 50 | PAINTING |
| 51 | Supply of paints, solvents and primers, preparation of surfaces and application of primer and finish paints suitable for normal corrosive painting environment as defined in contract document and on pipes as per standard specification for painting, identification, lettering/ numbering, colour coding etc. as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per Specification, Drawings, Standards and instruction of Engineer-in-Charge.Note : a) All painting work for sizes 2\" and below are covered under this SOR item. No separate payment shall be made.b) Painting shall be suitable for normal corrosive environment as per attached specification. |
| 52 | Painting of all above ground piping including all fittings, valves, flanges etc. and including colour bands |
| 53 | Size - 16 Inch, Painting Environment - Corrosive Normal Environment (Above Ground) |
| 54 | Size - 12 Inch, Painting Environment - Corrosive Normal Environment (Above Ground) |
| 55 | Size - 8 Inch, Painting Environment - Corrosive Normal Environment (Above Ground) |
| 56 | Size - 4 Inch, Painting Environment - Corrosive Normal Environment (Above Ground) |
| 57 | Size - 2 Inch, Painting Environment - Corrosive Normal Environment (Above Ground) |
| 58 | Painting of all under ground piping including all fittings, valves, flanges etc. and including colour bands with solid epoxy 1000 microns/ Powercrete R95. |
| 59 | Size - 8 Inch |
| 60 | Repair of Painting of Equipment Suitable for Normal Corrosive environment |
| 61 | Filter & Metering Skid |
| 62 | USM Meter (2 Nos.) |
| 63 | LEAKS/ BURSTS (ATTRIBUTABLE TO OWNER) (FOR TERMINAL PIPING) |
| 64 | All works for leak/ burst (occurring during hydrostatic testing) including necessary repair/ replacement of defective pipe length, including cutting and removing out defective pipes, welding, NDT of welds, repair and re-testing of defective welds, painting of welded joints, clean-up, re-hydro testing of the pipe segment including providing all necessary equipment\"s, labour, materials, consumables and inputs other than Owner supplied materials and performing all works as per drawings, specifications enclosed with the Contract and directions of Engineer-in-Charge.Note : This rate shall be applicable for manufacturing defects in Company supplied materials only. |
| 65 | HOOK UP WITH EXISTING FACILITIES AT LETEKUJAN & NRL TERMINAL (INSIDE NRL REFINERY) |
| 66 | Complete work for hook-up of proposed piping with existing including cutting, bevelling, nitrogen purgingby cylinder to the specified acceptance criteria before cold cutting, welding and providing manpower assistance during the complete duration of the job including supply of all equipment, tools and tackles, consumables etc. as per the relevant specification, other provisions of contract documents and instruction of Engineer-In-charge.Note: Supply of nitrogen Cylinder (atleast 2 Nos. of nitrogen cylinder at each Hook-Up), Regulator, fitting, hoses etc. and all other material required to complete the job in all aspects are in the scope of contractor. |
| 67 | Size - 16 Inch Flange Hook-up |
| 68 | Size - 12 Inch Flange Hook-up |
| 69 | Size - 8 Inch Flange Hook-up |
| 70 | INSTALLATION OF MECHANICAL EQUIPMENTS |
| 71 | Transportation of all the equipment\"s along with all accessories supplied by supplier etc. from owner\"s storage point/ designated location to work site including loading and unloading, erection of allequipment\"s including layout marking at site, fabrication and installation of shims including cutting and grinding, installation and levelling of base plates, assembly of sub-assemblies, bolting, fitting of all interconnected piping items (supplied by equipment supplier), shifting and reconfiguration of spreader beams, installation of rigging apparatus for erection crane, alignment of equipment at all elevations as per drawings, removal, placing and shifting of stools and saddles including loading and unloading, installation of all mountings and accessories, all enabling work as required, and completing the work in all respects as per drawings, specification, codes and instruction of Engineer-in-Charge.Note:a) Actual rate shall be paid to contractor based on actual weight of items.b) The item included repair of painting of equipment and one coat final paint as per normal corrosive environment. |
| 72 | Installation of Filter & Metering Skid (1 No.) |
| 73 | Installation of USM Meter (2 No.) |
| 74 | Supply And installation of Fire Extinguisher |
| 75 | 10 kg DCP (1 nos each at Filtering area, metering area, scapper Barrel) |
| 76 | 4.5 Kg CO2 based fire extinguisher for Control room (RTU/CP/PANEL PORTA CABIN) |
| 77 | NITROGEN SUPPLY & COMMISSIONING OF TERMINAL |
| 78 | Supply of Nitrogen for purging for terminal commissioning and during hook of piping with existing piping |
| 79 | COMMISSIONING OF TERMINAL |
| 80 | Carrying out pre-commissioning checks and commissioning assistanceto Client during commissioning of terminal including supply of all adequate nitrogen forpurgingequipment, manpower, consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge.Note: Work shall include hook up with existing piping. |
| 81 | CUTTING, BEVELING AND EDGE PREPARATION OF PIPING (OPTIONAL ITEM) |
| 82 | Work involves Cutting, grinding of Under Ground/ above ground piping/ Insulating JointJ/ fittings /Flanges including bevelling and edge preparation of existing piping ends and also for new pipes and reusable Insulating Joint/ Flange/ Fittings as per tender specification & instruction of EIC. Providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities & personnel to process, develop, examine & other tests as required as mentioned in SCC and particular job specifications.Note:-(1) The bevel ends of all butt weld fittings shall undergo 100% MP/ DP test.(2) This item shall be operated under specific instructions of EIC. |
| 83 | Cutting and rebevelling (dents/ damage in bevels exceeding 3mm in depth). |
| 84 | Abbreviations: M - Meter, Nos. - Number, MT - Metric Ton, LS - Lump Sum |
AI Tender Summary
Tender Timeline
Sep 07, 2023
11:30 IST
Tender Published
Tender notice published.
CompletedSep 15, 2023
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedSep 15, 2023
Bid Opening Date
Technical bids will be opened and evaluated.
CompletedTender Documents
Download All (ZIP) ↓
Disclaimer
We takes all possible care for accurate & authentic tender information. However users are requested to refer Original source of Tender Notice / Tender Document published by Tender Issuing Agency before taking any call regarding this tender