Tender For S.D.P Sabarimala Envtl M And M Festival In 1199 M.E Overhauling And Operation Of Incinerator Unit I Including Supply Of Spares And Labour Old Inc-Retender, sabarimala-Kerala

Tender For S.D.P Sabarimala Envtl M And M Festival In 1199 M.E Overhauling And Operation Of Incinerator Unit I Including Supply Of Spares And Labour Old Inc-Retender- 1 Appendix Amaintenance To The Droplet Separator Unit Of Each Incinerator By Dismantling The Unit From The Incinerator Assembly , And De-Ashingthe Same Using Suitable Chemical Solution, Re Assembling The Unitusing Newhigh Quality Gasket, Nuts, Boltsand Painting Using Heat Resistant Hammer Tone Painting .The Work Includesrepairing And Cleaningof ‘U’ Bend Connecting The Droplet Separator With Id Fan Consumables. 2 Maintenanceto The Ventury Scrubbingunitof Each Incineratorby Dismantlingall The Water Inlet Connectionsfrom The Unit, Cleaning The Spray Nozzles, Inside Surface, Dampermechanism, Thermo Welland Re Assembling The Unit Using New Gaskets, Nuts Bolts Etc. The Defective Gaskets, Nuts Bots , . The Rate Inclusive All Taxes Cost Of Consumables Etc. 3 Dismantling, Overhauling, Cleaning, And Minor Repair Works To The Fd Fan Assembly .The Work Includes Complete Cleaning Of The Impeller, Motor, Coupling And Re Assembling , Andnecessary Patch Workto The Casing And Painting . The Rate Inclusive Of All Taxes Transportation And Cost Of Consumables. 4 Maintenance, Repairing And Complete Overhauling Of Primary Chamber. ( 2 Set ) Cleaning The Refractory Lined Furnace Walls, Arch, Patch Work To Therefractory Liningand Insulation Layer Using Fire Create Cement , Bricks Etc , Making Good The Refractory Linedcharging Door And Ash Doors Using Castables, And Ceramic Wool. The Rate Also Includes Complete Painting ( 2 Coats ) Of Primary Chamber Out Surface Using Heat Resistant Aluminium Paint.The Rates Inclusive Of All Taxes, Charges For Tools And Tackles, Consumables And Transportation Charges. 5 Maintenance, Repairing And Complete Overhauling Of Secondary Chamber . ( 2 Set ) Cleaning The Refractory Lined Furnace Walls, Arch, Patch Work To Therefractory Liningand Insulation Layer Using Fire Create Cement , Bricks Etc , Making Good The Refractory Linedash Doors Using Castables, And Ceramic Wool. The Rate Also Includes Complete Painting ( 2 Coats ) Of Secondary Chamber Out Surface Using Heat Resistant Aluminium Paint.The Rates Inclusive Of All Taxes, Charges For Tools And Tackles, Consumables And Transportation Charges. 6 Dismantling Of Horizontalrefractory Lined Duct Connecting The Secondary Chamber With Ventury Scrubber , Removing The Defective Refractory Layer Form The Duct, Cleaning And Re Casting The Duct Using Refractory Cement ( Grade Whytete / K ) .The Work Also Includes Providing Necessary ‘Y’ Type Jagers Inside The Surface Forstrengthening The Refractory Lining.The Rate Inclusive Of All Taxes Cost Of Consumables , All Tools , Tackles , Like Tri-Pole Forlifting The Duct. 7 Complete Dismantling Ofmono -Bloc Burner Assembly In Primary And Secondary Chamber For The Incinerators, Cleaning Of Electrodes, Solenoid Valves, Blower Fans, Transformer, Burner Rod, Nozzle, Photocell, Sight Glass, Diffuser Plate, Cone Etc., Reassembling And Tuning Of Burner Assembly For Proper Combustion Of System. The Rate Inclusive Of All Taxes. 8 Labour Charges For Cleaning Of Fuel Day Tank, Fuel Lines, Fuel Filter , Rectification Of Leakages To The Fuel Line, Valves, Fuel Pump, Replacement Of Gland Packing, Gaskets, Oil Seal For Both The Incinerators . The Rate Is Inclusive Ofall Taxes Etc 9 Labour Charges For Checking And Necessary Repairs Of Control Panel Board And Related Parts Of Incinerator Ensuring Perfect And Trouble Free Operation Of All Switches, Contactors, Olr, Mcbs, Fuses, Sequence Controller, Temperature Controller, Rtd, Thermocouple, Motors, Photocell, Visual And Alarm Monitors, Limit Switches, Indication Lamps, Etc. Andcleaning Of All Terminals Using Carbon Tetra Chloride, Painting Of Panel Board. 10 Dismantling Overhauling Cleaning And Minor Repair Works To The Id Fan Assembly.The Work Includes Reassembling The Blower Unit, Motor, Shaft, Impeller, Bearing Block, In Proper Alignment And Carrying Out Necessary Cleaning And Surface Finishing For The Outer Casing, Necesssary Patch Work To The Casing And Repainting Using Heat Resistant Hammer Tone Paint And Labour Charges For Replacing Of Bearings, Greasing Of Bearing, And Dyanamic Balancing Of Impeller .The Rate Inclusive Of All Taxes Transportation And Cost Of Consumables. 11 Repairing And Maintenance To The Damaged Grate Bar And Grates Support Using 25 Mm For Steel And Ismb-150X75.The Work Includes Dismantling And Removing The Entire Grate Bar Assembly, Cleaning The Grate Bars, Re-Assembling The Same Inside The Furnace After Repairing .The Rates Inclusive All Taxes And Transportation Charges. 12 Appendix-B ( Spare Parts ) Thermocouple K Type ( For Primary Chamber ) 13 Thermocouple Ker 710 ( For Secondary Chamber ) 14 Nozzle 15 V Belt B-97 16 Rtd Assembly For Ventury Outlet 17 Hose Metallic Braided3 / 8 X 40 18 Digital Temperature Controller 0-1200Degc 19 Contactor 32 A, 230 V Coil 20 Contactor 12 A.230 V Coil 21 Overload Relay14-23A 22 Overload Relay 4.5-6.5A 23 Overload Relay 1.4-2.3A 24 Coupling With Spider Bush L075 25 Roller Bearing 1312 K 26 Sleeveh312 27 Star / Delta Timer 28 Fuel Filter 0.50 Litre 29 Appendix-C ( Labour Charges ) Engaging Overall Bandhani For 73 Days. ( 1 No. / Shift For 3 Shifts / Day ) ( 3*73=219Nos. ) 30 Engaging Scavenger For Loading Of Garbages Into The Incinerator For 73 Days. ( 1 Nos. Of Machines ) ( 3 Nos. / Shift For 3 Shifts / Day / Machine ) ( 3*3*73*1 ) =657 Nos. ) 31 Engaging Scavenger To Segregate Bio-Degradable Waste And Plastic Materials From The Garbages For 73 Days. ( 5 Nos. / Shift For 3 Shifts / Day ) ( 5*3*73 ) = 1095Nos. ) 32 Appendix-Dconveyance Charges For Departmentally Supplied Diesel 33 Cloth Mask 34 Anticeptic Lotion 35 Rubber Gloves 14 36 Rubber Gloves 18

INR 2950 /-

INR 50000.0 /-

INR 21.45 Lakhs /-

Name of Work:S.D.P- Sabarimala-ENVTL-M&M festival in 1199 M.E-Overhauling and operation of Incinerator Unit Iincluding supply of spares and labour (Old Inc)-retender

Sl. No.	Item Description
1	Appendix A Maintenance to the droplet separator unit of each Incinerator by dismantling the unit from the incinerator assembly , and de-ashingthe same using suitable chemical solution,Re assembling the unitusing newhigh quality gasket, nuts, boltsand painting using heat resistant hammer tone painting .The work includesrepairing and cleaningof ‘U’ bend connecting the droplet separator with ID fan consumables.
2	Maintenanceto the ventury scrubbingunitof each incineratorby dismantlingall the water inlet connectionsfrom the unit, cleaning the spray nozzles, inside surface, dampermechanism,thermo welland re assembling the unit using new gaskets, nuts bolts etc. the defective gaskets, nuts bots , . The rate inclusive all taxes cost of consumables etc.
3	Dismantling, overhauling, cleaning,and minor repair works to the FD fan assembly .The work includes complete cleaning of the impeller, motor, coupling and re assembling , andnecessary patch workto the casing and painting . The rate inclusive of all taxes transportation and cost of consumables.
4	Maintenance, repairing and complete overhauling of primary chamber. (2 set) Cleaning the refractory lined furnace walls, arch, Patch work to therefractory liningand insulation layer using fire create cement ,bricks etc ,making good the refractory linedcharging door and ash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats) of primary chamber out surface using heat resistant aluminium paint.The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
5	Maintenance, repairing and complete overhauling of secondary chamber . (2 set)Cleaning the refractory lined furnace walls, arch, Patch work to therefractory liningand insulation layer using fire create cement ,bricks etc ,making good the refractory linedash doors using castables, and ceramic wool. The rate also includes complete painting (2 coats)of secondary chamber out surface using heat resistant aluminium paint.The rates inclusive of all taxes, charges for tools and tackles, consumables and transportation charges.
6	Dismantling of horizontalrefractory lined duct connecting the secondary chamber with ventury scrubber ,removing the defective refractory layer form the duct, cleaning and re casting the duct using refractory cement (grade whytete/K).the work also includes providing necessary ‘Y’ type jagers inside the surface forstrengthening the refractory lining.The rate inclusive of all taxes cost of consumables , all tools , tackles , like tri-pole forlifting the duct.
7	Complete dismantling ofmono -bloc burner assembly in primary and secondary chamber for the incinerators, cleaning of electrodes, solenoid valves, blower fans, transformer, burner rod, nozzle, photocell, sight glass, diffuser plate, cone etc., Reassembling and tuning of burner assembly for proper combustion of system. The rate inclusive of all taxes.
8	Labour charges for cleaning of fuel day tank, fuel lines, fuel filter , Rectification of leakages to the fuel line, valves, fuel pump, Replacement of gland packing, gaskets, oil seal for both the incinerators . The rate is inclusive ofall taxes etc
9	Labour charges for checking and necessary repairs of control panel board and related parts of Incinerator ensuring perfect and trouble free operation of all switches, contactors, OLR, MCBs, fuses, sequence controller, temperature controller, RTD, thermocouple, motors, photocell, visual and alarm monitors, limit switches, indication lamps, etc. andcleaning of all terminals using Carbon tetra chloride, painting of panel board.
10	Dismantling overhauling cleaning and minor repair works to the ID fan assembly.The work includes reassembling the blower unit, motor, shaft, impeller, bearing block, in proper alignment and carrying out necessary cleaning and surface finishing for the outer casing,necesssary patch work to the casing and repainting using heat resistant hammer tone paint and labour charges for replacing of bearings, greasing of bearing, and dyanamic balancing of impeller .The rate inclusive of all taxes transportation and cost of consumables.
11	Repairing and maintenance to the damaged grate bar and grates support using 25 mm for steel and ISMB-150x75.The work includes dismantling and removing the entire grate bar assembly, Cleaning the grate bars, re-assembling the same inside the furnace after repairing .The rates inclusive all taxes and transportation charges.
12	APPENDIX-B(Spare Parts) Thermocouple K Type (For primary chamber)
13	Thermocouple KER 710 (For secondary chamber)
14	Nozzle
15	V Belt B-97
16	RTD assembly for ventury outlet
17	Hose Metallic Braided3/8 x 40
18	Digital Temperature Controller 0-1200degC
19	Contactor 32 A,230 V coil
20	Contactor 12 A.230 V coil
21	Overload Relay14-23A
22	Overload Relay 4.5-6.5A
23	Overload Relay 1.4-2.3A
24	coupling with spider bush L075
25	Roller bearing 1312 K
26	SleeveH312
27	Star/delta timer
28	Fuel filter 0.50 litre
29	APPENDIX-C (Labour Charges) Engaging overall BANDHANI for 73 days. (1 No. /shift for 3 shifts/day) (3*73=219Nos.)
30	Engaging SCAVENGER for loading of garbages into the incinerator for 73 days.(1 Nos. of machines) (3 Nos./shift for 3 shifts/day /machine) (3*3*73*1)=657 Nos.)
31	Engaging SCAVENGER to segregate bio-degradable waste and plastic materials from the garbages for 73 days. (5 Nos./shift for 3 shifts/day) (5*3*73)= 1095Nos.)
32	APPENDIX-DConveyance charges for departmentally supplied Diesel
33	Cloth Mask
34	Anticeptic lotion
35	Rubber Gloves 14""
36	Rubber Gloves 18""