Heavy Industries and Public Enterprises Boards / Undertakings / PSU Closing in 0 days TDR #39117695

Tender For Selection Of Contractor For Upgradation Of Blood Bag Production Facility As Per Cgmp Norms & Latest Medical Device Rules

Issued by Boards / Undertakings / PSU · akkulam, Kerala
Tender Value
4.65 Crore
Estimated cost
Bid Submission
13 Sep 2023
0 days left
EMD
2 Lakhs
Bank guarantee accepted
Document Fee
2950
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
akkulam → Kerala
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Selection Of Contractor For Upgradation Of Blood Bag Production Facility As Per Cgmp Norms & Latest Medical Device Rules

Corrigendum

Sr No Corrigendum Date Corrigendum Type New Submission Date
1 22-Aug-2023 BOQ for Working Financial Bid 11-Sep-2023
2 22-Aug-2023 CLARIFICATION PRE BID MEETINGS Technical Bid 11-Sep-2023
3 11-Sep-2023 Date Extension (Amended Tender Details) Date 13-Sep-2023

BOQ

Name of Work: SELECTION OF CONTRACTOR FOR UPGRADATION OF BLOOD BAG PRODUCTION FACILITY AS PER cGMP NORMS & LATEST MEDICAL DEVICE RULES
Sl. No. Item Description
1C1. HIGH SIDE & LOW SIDE HVAC WORKS ( PROPOSED)A. VARIABLE REFRIGERANT VOLUME/FLOW SYSTEMSupplyofVRF Outdoor UnitAir cooled Outdoor Condensing Units (ODU) of minimum COP 3.0 to 4.0, Inverter Compressor shall be equipped with inverter controller type to be efficient & quiet. The outdoor unit shall have the multi-step of capacity control to meet load fluctuation and AHU Cooling Coil Unit individual control. Unit shall be equipped with an oil recovery system to ensure stable operation with long refrigerant piping. System suitable for Cooling Mode only and for R-410-A. Outdoor condensing unit comprising of Hermetic SCROLL compressor\"s, Heat Exchanger, propeller / axial fans, refrigerant Circuit, filter driers, sight glass, liquid receivers, accumulators, Safety Devices, Oil Recovery System with complete charge of gas and recommended oil. The outdoor unit shall be fully capable of working in conjunction with multiple Air Handing unit Condesnsor of various capacities as listed in this BOQ. The Scope will cover the additional items if any needed to satisfactorily commission the VRF/VRV system (including additional gas needed for the piping works also). Heat Exchanger shall be constructed with copper tubes mechanically bonded to aluminum fins with anti-corrosive coating to form a cross fin coil. Copper tubes shall be internally grooved as per latest technology for effective heat transfer.Refrigerant Circuit shall include an accumulator, liquid and gas shut off valves, ball valves, distribution / refrigerant joints, control valves, andsolenoid valves. Necessary refrigerant joints within each module also to be included.The Outdoor unit shall include the following safety devices:High pressure switch, Low pressure switch, Fan motor safety thermostat, Inverter overload protector, Over Current relay, Fusible plugs, Fuses etc.,Unit shall be equipped with an oil recovery system to ensure stable operation with long refrigerant piping.Complete electrical 3 Ø , 4 lines power cabling of Al., control wiring, transmission wiring of copper required between AHU Unitsand outdoor units. Earthing of the complete system with 8 G G.I. wire. Refer to drawings for the applicable distances between units.Unit shall be with necessary AHU kit , Electrical switch gear components complete with necessary starters, fuses, switches, timers, over-load relays, contractors, push button, and indicating lamps, single phasing PREVENTOR, PCBs and controllers for fully automatic operation and interfacing with the BMS. All outdoors units shall be mounted on MS platform with suitable VI pads to avoid vibrations. The catwalk to be with railing of MS with service clearance as per manufacturers recommended standards. All the supports and angle base frame structure to be duly black painted with synthetic epoxy paint. Include draining arrangement for the ODU.The Outdoor design ambient is 33.3 / 26 .7° C DB/WB, and the units to deliver capacity to meet inside conditions 20 to 22°C & 55 +/- 5 % Rh Indoor ConditionsFollowing are the ODUs ratings:
213 TR/16 HP ( 8HP+8 HP)- (cater toAHU-BB-09, AHU-BB-12)
339.5 TR/48 HP (18HP+18HP+12HP) - (cater to AHU-BB-13, AHU-BB-14 & AHU-BB-15)
412.5 TR/16 HP (8HP+8HP) - (cater to AHU-BB-10, AHU-BB-11)
5Air Handling units: Floor / Ceiling mounted with VFDSupply , installation, testing and comissioning of Double skin Air handling units with inner skin of 0.8mm plain GI & outer skin of 0.8mm precoated GI sheets with 50mm thick PUF insulated panels density of NLT 40±2 kg/m3 with 18G SS-304 drain tray with 19 MM nitrile rubber insulated. All AHU`s shall be with thermal break profile constructed with internal coving.Insulation shall be spread equal across the panel to avoid any air pocket.All panels shall be sealed against the framework. The Panel shall be mounted flush with the frame members to create smooth surface inside and outside. the AHU shall have all the sections with Differential pressure indicating Magnehelic gauges as shown in Air Flow Diagram. Vendor to consider necessary Serrated rubber pads / Vibration isolators for each AHU.Following are the details of each sections:Mixing Chamber Section: AHU shall have fresh air filter (10 micron - G-4 grade) flanged end, low leakage aluminium volume control damper.Filter selected shall be washable (wet and dry) type having min 50mm thickness. Pre-filter section: Pre-Filter section shall have washable (wet and dry) type pre filters 10 micron filtered down (G-4 grade). Thickness of the filters selected shall have max dust holding capacity (min 50 mm). The filters shall be fitted on rigid frame and shall have fasteners for frequent removing and re-fixing of the filters. The quantity of fasteners shall be selected to ensure proper sealing with frame and gasket of filter.Fan Section: The fan section shall comprise non-spark proof direct driven plug fans mounted on seperate base frame, slide rail, fan driven bymotor (IE-3) & blower protection with perforated GI screen (Full door size). Anti Vibration spring type isolators for Blower shall be considered. Motor selected shall be compatible with VFD operation.The Fan Section to be provided with Marine light fixtures andLimit switch which shall be internally cabled, terminating in a switch on the AHU casing. (Electrical Contractor shall terminate the power supply to this point), Fire proof double canvas connections (Fungal Resistant and Lint free) to be used to connect the fan to the AHU Casing. Service door provided for blower section shall have integrated view panel. Plug fans shall be selected for best efficiency point and duty point shall be in center of fan operating range. The efficeincy of fan shall be morethan 70 %. Noise Level at free discharge at 1m: should not exceed 60 dBa.Coil Section:Copper tubes and Aluminium fins 11-12 fin./inch, Coil size shall be selected for air velocity of 500 ft/minute & velocity across filters at 500 ft/minute. Fine Filter section: Filter section with fine filters 5 micron (F-7 grade). Thickness of the filters selected shall have max dust holding capacity min 150mm. The filters shall be fitted on rigid frame and shall have fasteners for frequent removing and re-fixing of the filters. The quantity of fasteners shall be selected to ensure proper sealing with frame and gasket of filter.Plenum HEPA section: Filter shall be Flange , EU-13 / H-13 and efficiency not less than 99.97% down to 0.3 micron.Shall be pleated high efficiency micro glass fibre media mechanically pleated having aluminium separators.Plenium HEPA will be only for AHU BB 09 MATERIAL RECEIPT AREA . Please Refer : Annexure G2 , Drawing No.TRO/AHU/AFD/104BSupply Air Plenum Section:Magnahelic gauge of appropriate range with SS mounting box and other accessories like pressure ports, nozzles, etc shall be provided across all filters & only provision for fixing Magnahelic gauge across Bleed Module to be considered ( Prefilter 0-25 mm WG & Fine Filter 0-50 mm WG , HEPA filter 0-100 mm WG -having resolutions 1mmWG ) All MG\"s shall be supplied with calibration certificates including details of master instrument certificate.Please Refer Air flow Diagram : Annexure G to G7 / Drawing No. TRO/AHU/AFD/104 - 104G respectively
6AHU BB04 ( N) - 5830 CFM / 150 mmWG SP / 9 TR- PRIMARY PACKING II - ISO 7(Use existing ducting, hepa housing ,riser, chilled water piping etc.)- Chilled water Coil setup - Floor mounted AHU
7AHU BB09 (N) - 1000 CFM / 150 mm WG SP / 3 TR- DISPENSING -ISO 7 & AIRLOCK - DX cooling Coil Setup - Floor mounted AHU
8AHU BB10 (N) - 1150 CFM / 150 mm WG SP / 5 TR- MATERIAL RECEIPT AREA - ISO 8 - DX cooling Coil Setup - Ceiling suspended AHU ( AHU required Plenum HEPA ) , Refer : Air Flow Diagram : Annexure G2 , Drawing No.TRO/AHU/AFD/104B
9AHU BB11 (N) - 3000 CFM / 150 mm WG SP / 7.5 TR- MALE CHANGE ROOM - ISO 8 - DX cooling Coil Setup- Ceiling suspended AHU
10AHU BB12 (N) -4350 CFM / 150 mm WG SP / 9.5 TR- FEMALE CHANGE ROOM - ISO 8 - DX cooling Coil Setup- Ceiling suspended AHU
11AHU BB13 (N) - 4630 CFM / 150 mm WG SP / 19 TR- MALE CHANGE ROOM - ISO 7 - DX cooling Coil Setup- Ceiling suspended AHU
12AHU BB14 (N) - 2350 CFM / 150 mm WG SP / 9.5 TR- FEMALE CHANGE ROOM - ISO 7 - DX cooling Coil Setup- Ceiling suspended AHU
13AHU BB15 (N)-2500 CFM / 150 mmWG SP / 11 TR- MALE & FEMALE AIRLOCK-CNC - DX cooling coil Setup - Ceiling Suspended AHU
14VRF ACCESSORIES FOR AHU
15Electronic Expansion Valve with all accessories
16Control Box with all accessories along with sensor
17Corded Remote with all accessories
18Refrigerant Piping Joints ( Refnut) of various sizes as per OEM recommendation for all system
19Refrigerant Piping consisting of Suction & Liquid line Piping & Fittings, with 19mm Armaflex / Klex/Thermobreak Insulation with finish as required, Refrigerant piping,interconnecting the liquid and suction lines between the VRV aircooled outdoor units and the AHU Cooling Coil Unit . The piping shall be carried out of Hard drawn copper pipes of ACR grade or type \"K\" with soldered / brazed socket fittings. Isolating valves shall be provided to isolate each compressor, strainers, sight glass and any other component requiring proper operation and maintenanceas per specs and following dia.Scope shall include complete Refrigerant pipe rack , clamping and saddling of cabling work and refrigerant piping, covered with PVC conduiting.
2041.27 mm
2134.9 mm [Rate only item (RO)]
2228.58 mm
2322.22 mm
2419.05 mm
2515.88 mm
2612.7 mm
279.52 mm
286.35 mm
29Drain piping - UPVCSupply, installation, testing & commissioning ofUPVCdrain piping complete with fittings, U traps, support class \"O\" elastomeric Nitrile Rubber ARMAFLEX insulation tubes of 9mm thickness of widthas specified for following sizes:
3025 mm dia
3132 mm dia
3240 mm dia [Rate only item (RO)]
33B. VENTILATION UNIT:EXHAUST UNITSupply, delivery, installation, testing & commissioning of Ventilation unit in Single skin construction / Double Skin in 25mm thick panel construction as per specification and as per the flow diagram, enclosed with extruded aluminium section.The AHU\"s should consist of each section as shown in Air Flow Diagram such as Fan section with DIDW fan, Motor with drive package , Filter scetions G4 for exhaust unit etc. with quick fix filter arrangement with filters , Return Air Plenum etc.. The unit should consist of dampers ( Supply Air, Fresh air ), earthing, vibration isolator, access doors, suitable openingsin exhaust unittappings forpressure gauges etc.as shown in the flow diagram & as per specifications. Cost of all accessories to be included in Ventilation Unit price.
34EXH-01 (For change room from AHU-BB-11- 600 CFM / 40 mm WG SP -Exhaust ) - Floor mounted Exhaust unit
35EXH-02 (For change room from AHU-BB-12-800 CFM / 40 mm WG SP -Exhaust )- Floor mounted Exhaust unit
36EXH-03 (For change room from AHU-BB-13- 1500 CFM / 40 mmWG SP -Exhaust )- Floor mounted Exhaust unit
37EXH-04 (For change room from AHU-BB-14- 800 CFM / 40 mmWG SP -Exhaust )- Floor mounted Exhaust unit
38Ventilation Unit ( Fresh Air & Exhaust Air)Supply, delivery, installation, testing & commissioning of Ventilation unit in Single skin construction / Double Skin in 25mm thick panel construction as per specification and as per the flow diagram, enclosed with extruded aluminium section.The AHU\"s should consist of each section as shown in Air Flow Diagram such as Fan section with DIDW fan, Motor with drive package , Filter scetions G4, F-7 for fresh air unit & G-4 filter for exhaust unit etc. with quick fix filter arrangement with filters , Return Air Plenum etc.. The unit should consist of dampers ( Supply Air, Fresh air ), earthing, vibration isolator, access doors, suitable openingsin exhaust unit tappings forpressure gauges etc.as shown in the flow diagram & as per specifications. Cost of all accessories to be included in Ventilation Unit price.
39FDV-02 (N) - 800 CFM / 65 mm WG SP - Supply - Ceiling Suspended Ventilation unit
40FDV-02 (N) - 1000 CFM / 40 mm WG SP-Exhaust - Ceiling Suspended Ventilation unit
41FDV-03 (N) - 500 CFM / 65 mm WG SP -Supply - Ceiling Suspended Ventilation unit
42FDV-03 (N) - 500 CFM / 40 mm WG SP -Exhaust - Ceiling Suspended Ventilation unit
43FDV-04 (N) - 500 CFM / 65 mm WGSP -Supply - Ceiling Suspended Ventilation unit
44FDV-04 (N) - 500 CFM / 40 mm WG SP -Exhaust - Ceiling Suspended Ventilation unit
45C.SHEET METAL & ALLIED WORKSSite fabricated, Non-Soldered Ducting using GSS sheetwith supply & return outlets, ms slip-on Flanges duly painted after redoxide, shall be with neoprene gaskets min 5 mm thickness. The duct shall be Longitudinal sealed with silicon sealantfrom factory. Duct Construction to beAs per SMACNA 4\"\" W.G. Ducts shall be pressure tested at site as per SMACNA standards to ensure duct air tightness as per the standards.The rate quoted shall include all consumbales like nut and bolts, threaded rods, GI channels for support, silicon sealant, etcSuppy: 24G GI DuctRetrun: 22G GI Duct Rectangle Duct
4624 Gauge
4722 Gauge
4820 Gauge
4918 Gauge [Rate only item (RO)]
50INDOOR INSULATIONSupply and installation of closed-cell cross-linked polyolefin foam XLPE (Class O) thermal insulation of ductswith aluminum foil. The Joints shall be sealed usingfactory supplied tape 75mm wide all around joints. Measurement of insulation shall be done as per IS standard.19 mm thick with aluminium foil for SUPPLY air ducts13 mm thick with aluminium foil for RETURN air ductsAluminium Tapes3 mm x75 mm
5119 mm thickness
5213 mm thickness
539 mm thickness
54Fire retardant Canvass connection between the unit and the ducting with all accessories, gaskets and fixing.
55TERMINAL BOXES HOODED TYPE Supply, installation, testing and commissioning of Gel seal Minipleat Hepa filters (H-14) bottom loading,with housing having damper arrangement & Filter Leak Test Port (suitable for operation from bottom), filter mounting arrangement , accessories including SS perforated sheet,bolts & nuts and suitable for False ceiling mounting as per specification and air flow diagram of following filter sizes:Please Refer Air flow Diagram : Annexure G to G7 / Drawing No. TRO/AHU/AFD/104 - 104G respectively
56MPF4 - 610 X 610 X 105 mm ( 1700 CMH/1000 CFM )
57MPF5 - 457 X 457 X 105 mm ( 950 CMH/558 CFM )
58MPF6 - 305 X 305 X 105 mm ( 450 CMH/264 CFM )
59TERMINAL HOUSING WITHOUT HEPA FILTERSupply, delivery, installation, testing and commissioning of R.A Housing with G4 Prefilter , SS perforated sheet ,bolts & Nuts with damper arrangement suitable forFalse ceiling mounting of following sizes .
60MPFR4 - 610 X 610 X 105 mm ( 1700 CMH/1000 CFM )
61MPFR5 - 457 X 457 X 105 mm ( 950 CMH/558 CFM )
62MPFR6 - 305 X 305 X 105 mm ( 450 CMH/264 CFM )
63RISERSSupply, delivery, installation of 18 Gauge Powder Coated Return air Riser for manufacturing area. The riser should be consist of with cut out for grilles,duct,stiffeners at every 1.2 m level and with necessary mounting arrangement and accessories etc. The other specification shall be as per tender. SS304 perforated grill with SS DOME bolt and knurling nut. and Inbuilt Aluminium VCD operated from front face of Riser.
64Riser Size - RP1( 300 X 80)-280 CMH [Rate only item (RO)]
65Riser Size - RP2( 500 X 80)-500 CMH [Rate only item (RO)]
66Riser Size - RP3( 850 X 80)-850 CMH [Rate only item (RO)]
67GRILLES &DIFFUSERS
68DIFFUSERExtruded Aluminium Aero foil construction of 1.6mm thickness rotating in bronze or Teflon sleeve bearings suitable for manual volume control damper.
69GRILLESupply of 18 G aluminium latch type perforated grills having the main housing without face screw fitment and spring loaded lever type perforation to release module
70VOLUME CONTROL DAMPERExtruded Aluminium Volume controlled Dampers with nylon bushes low leakage dampers as Specified
71FIRE DAMPERFusible link type fire dampers with limit switch in SA/RA ducts, with auxiliary switch/contactor, control wiring & interlocking for switching OFF the respective AHU in case of fire. Fire dampers shall be as per UL 555 specifications including temperature/time rating.
72Fusible Link for Fire Dampers with UL 555 approved
73LOUVERSSupply, installation, testing and commissioning of intake louvers in three step extruded aluminium construction with G3 FILTERS but with SS insect screen
74D.ELECTRICALHVAC VFD PANELSDesign, supply, installation, testing and commissioning of Individual Electrical panel for each System (Consider all equipments such as AHU, Exhaust Fans as shown in Air Flow Diagram). The Panel should consist of Incomer MCCB, Contactors,DOL / Star - Delta starters, Relays, Push button ( On/Off/Reset ), Indicating Lamps ( Start / Stop / Trip ) etc.The panel should haveVFDwherever shown in the Air Flow diagram with necessary instrument cooling fan, inlet louvers & Filters for VFD , view panel, necessary relays & contactor for BMS application, interlocks etc. as per specification . Vendor to consider necessary interlock between the various units.Incomer-Vendor to consider 1 no. Multi-function meter, 1 set LED type phase indicating lamps (R/Y/B - 1 no. each) duly protected by 1 no. x 6A TPN MCB , 3 nos. 160/5 A Cl. 1 15 VA CT\"s for Multi-function meter, 1 no. 6A SP MCB for Multi-function meter aux. supplyOutgoing-R,Y,B indication with ON/ Off/ Trip indication along with ON / OFF Push button and Auto/ Manual provisionof each Fan.
75AHU-BB-04with VFD
76AHU BB09 N-with VFD
77AHU BB10 N - with VFD
78AHU BB11 N - with VFD + Exhaust unit with VFD
79AHU BB12 N - with VFD + Exhaust unit with VFD
80AHU BB13 N - with VFD + Exhaust unit with VFD
81AHU BB14 N - with VFD + Exhaust unit with VFD
82AHU BB15 N - with VFD
83FDV-02 (Supply+Exhaust)
84FDV-03 (Supply+Exhaust)
85FDV-04 (Supply+Exhaust)
86POWER & CONTROL CABLINGSupply, Installation, Laying, Testing & Commissioning of 1.1 KV, XLPE insulated copper conductor armoured cables, properly laid on the cable tray with proper tagging made out of aluminium strip and 75x20 mm in size with cable number and size punched on it. Cable tags shall be tied to cables at every 30 meter interval and at both the ends. All termination shall be with proper lugsand double compression gland with hood.
874C X 1.5 YWY (push button)
883C X 6 YWY
893C X 4 YWY
903C X 2.5 YWY
913C X 1.5 YWY(marine light)
92EARTHING
9325 X 3mm GI strip [Rate only item (RO)]
948 G Cu wire
956 sq. mm copper wire [Rate only item (RO)]
962.5 sq. mm flexible copper wire.
97E.INSTRUMENTATIONSensors and InstrumentsSupply, installation, Testing and commissioning of following sensors complete as per specifications.
98Supply and installation of DPT sensor along with neccessory control wiring. DPT sensor to be intergrated with VFDfor modulation based on signal from DPTDP sensor Range 0-500Pa
99Supply, Instalaltion of clean room type AHU on/off indication for respective AHU.
100AHU-BB-04 with VFD
101AHU BB09 N with VFD
102AHU BB10 N - with VFD
103AHU BB11 N - with VFD + Exhaust unit
104AHU BB12 N - with VFD + Exhaust unit
105AHU BB13 N - with VFD + Exhaust unit
106AHU BB14 N - with VFD + Exhaust unit
107AHU BB15 N - with VFD
108FDV-02 (Supply+Exhaust)
109FDV-03 (Supply+Exhaust)
110FDV-04 (Supply+Exhaust)
111Supply, installation, testing and commissioning of following armoured cables.
1122 core, screened, min 1.0 sqmm, copper cable
1134 core, screened, min 1.0 sqmm, copper cable
1142 core, screened, min 1.5 sqmm copper cable[Rate only item (RO)]
1152 core, unscreened, min 1.0 sqmm, copper cable [Rate only item (RO)]
1164 core, unscreened, min 1.0 sqmm, flexible copper cable [Rate only item [Rate only item (RO)]
1172 core shielded cable[Rate only item (RO)]
1183C,2.5sqmm armored cable for UPS power [Rate only item (RO)]
119CABLE TRAYS ( Instrument ) 2.5 mm thick GI
120Upto 100 mm wide perforated type [Rate only item (RO)]
121Between 100 & 150 mm wide perforated type
122Between 151 & 200 mm wide perforated type
123Between 201 & 300 mm wide perforated type [Rate only item (RO)]
124Between 301 & 450 mm wide ladder type [Rate only item (RO)]
125VALIDATION & DOCUMENTATION
126HVAC Validation of all systems as per ISO 14644-3 with HVAC qualification documents DQ / IQ / OQ / PQ as per international norms. document preparation and providing of necessary certificates of all manufactured items. (Temperature, Differential air pressure, Installed HEPA filter leakage test, Filter cleaning , Airborne Particle count, Air Changes, Air Flow visualization with video recording, DOP testing with electronic print out report as per clients requirement, recovery test.Duct Leak test should be done with Rolastar duct leak test machine as per SMACNA standards and leak test printouts to be submitted. - Temp Mappingwtih data logging(For 72 hrs) shall be in HVAC vendor scope.
127C2. HVAC SYSTEM EXISTING ADucting IsolationDiconnection of ducting / Branches from the specified location and providing dummy in the open location.Removal of branch ducts upon the isolation, removal of HEPA filter terminal hoods, insulation, dampers etc. and shifting of the old ducts and accessories from the specified area to scrap yard identified by the client.
128Dispensing area and its Airlock (1 Supply and 1 Return)
129Material Receipt Area (8 Supply and 4 Return)
130Welding Areas Near Passage (1 Supply and 1 Return)
131Sheet Extruder and Tube Extruder Areas near passage Supply and Return Duct(2 Supply and 1 Return)
132Primary Packing Area (BB04) near Passage supply and return duct(2 Supply and 1 Return)
133Filling near Passage(4 Supply)
134Primary Packing (Coiling) Near Passage(2 Supply)
135B Instrumentation for Old AHUsDuct type Temperature & RH sensors
136Duct type Temperature sensors 0 - 10V / 4-20mA output with mounting accessories for measuring common return air Temperature (In Common return air duct of AHU)ofspecified range and accuracy.
137PID Controller for Duct Temperaure sensor and Existing PID Controller. (PID Controller)For Temperature Sensor Wiring Connection from sensor to PID Controller (Cable and Trays)
138Supply and installation of DPT sensor and integrated with VFD in the concept of PID controllersDP sensor Range 0-500PaFor DPTWiring Connection from sensor to PID Controller / VFD (Cable and Trays)
139C VOLUME CONTROL DAMPER FOR RETURN GRILLSExtruded Aluminium Adjustable Volume controlled Dampers (Bolt lock Option) with nylon bushes low leakage dampers provided with preforated grills.MOC of Damper:GI Body / Aluminium BladesExisting Grills shall be removed and in same location the new Damper cum Grill should be installed.
140Return Damper to be provided in the return grill Size: 930*230 ±10mm (Grill and Damper should be same)
141Return Damper to be provided in the return grill Size: 830*1020 ±10mm (Grill and Damper should be same)
142Return Damper to be provided in the return grill Size: 490*1980 ±10mm (Grill and Damper should be same)
143Return Damper to be provided in the return grill Size: 820*250 ±10mm (Grill and Damper should be same)
144Return Damper to be provided in the return grill Size: 420*1020 ±10mm (Grill and Damper should be same)
145Return Damper to be provided in the return grill Size: 830*320 ±10mm (Grill and Damper should be same)
146D.Silicon Sealant Application Silicon Sealant shall be applied in the specified rooms for Installed HEPA Filters, light fittings and any others panel gaps as applicable,
147Needle assembling Room (42 Supply, 13 Returns and Light Fittings approx. 15 Nos,)
148Material Receipt Area (8 Supply, 4 Returns and Light Fittings approx. 6 Nos,)
149Sheet Extruder Areas (5 Supply, 4 Returns and Light Fittings approx. 8 Nos,)
150Tube Extruder Areas (9 Supply, 4 Returns and Light Fittings approx. 8 Nos,)
151BOV Assembly Area (3 Supply, 1 Returns and Light Fittings approx. 4 Nos,)
152HF Welding Areas (8 Supply, 3 Returns and Light Fittings approx. 8 Nos,)
153Colpit Welding areas (6 Supply, 3 Returns and Light Fittings approx. 8 Nos,)
154Primary Packing areas (6 Supply, 8 Returns and Light Fittings approx. 8 Nos,)
155Mixing Areas (12 Supply, 6 Returns and Light Fittings approx. 8 Nos,)
156Filling Areas (16 Supply, 8 Returns and Light Fittings approx. 8 Nos,)
157Visual inspection Areas (40 Supply, 25 Returns and Light Fittings approx. 15 Nos,)
158E. Differential Pressure Gauge for RoomsMagnehelic gauges to measure the differential pressure across the rooms with SS box and SS top cover complete with necessary tubing.Analog DP Gauge, Range 0 to 60 Pa @ resolutionof 1 Pa
159Sheet Extruder Areas
160Tube Extruder Areas
161BOV Assembly Area
162HF Welding Areas
163Colpit Welding areas
164Primary Packing areas
165Mixing Areas
166Filling Areas
167F. Additional Activities Room Wise,Colpit Welding Area
168Supply, installation, testing and commissioning of Gel seal Minipleat Hepa filters ( H-14) bottom loading,with housing having damper arrangement (suitable for operation from bottom), filter mounting arrangement , accessories including SS perforated sheet,bolts & nuts and suitable for False ceiling mounting .MPF4 - 610 X 610 X 105 mm ( 1700 CMH/1000 CFM )
169Removal of Concrete Insulation & making provision for extension of one Branch duct work from Existing Main Duct
170Supply and installation of Ducting and Insulation (22 Gauge GI sheet ducting& 19mm XLPE (class O) thermal Inuslation with aluminium foil) as per the technical specification of the tender
171Primary Packing area -1Exisiting Material Airlock (SS) shall be modified as Dynamic Pass Box as specified for approximate Size ofAir lock (2000W X 1900L X 2000H , mm )a) Supply Terminal HEPA Filter (H14) module (New) / Unit shall be installed with plenum setupb) Return Air system required from topc) 2 Door Interlock system to be providedd) Lighting / UV lamp are to be provided with control (Note: UV Lamp required with Hour meter)e) Class 100 should be achived, Qualification & Verification documents are required)
172Supervisior RoomDymanic Pass Box(600 X600X600 in mm )- Material Transfer to outer passage / supervisor room - SS 304Dynamic type, Interlocking of doors ensures only one door to be opened at a time, ISO 5, MOC SS 304 body, Welding units have smooth welded corners,Two Stage filtration (10, 5 & 0.3µ), Dynamically balanced FLP Motor- non sparking Aluminum impeller blower with PCGI Housing, Air flow of HEPA- FPM @ 6” – 90 FPM +/- 20%, Blower Noise level < 80dB, Double walled flush glass view panels provided with doors, SS Handles and SS hinges, Internal covings for easy cleaning, Electromagnetic interlocking system, Magnets, Visual indication keypad, PCB Board in Enclosure, PAO Test Port, U.V Light with Hour Meter with interlocking arrangement to put-off U.V Light if any of the door opens, Audio / Visual alarm for blower tripping with Fault Acknowledgement & Reset Switch, Fluorescent light with interlocking arrangement to put on light when the doors are in closed position, Support Stand for mounting the pass box, Flange for filling the gap between the pass box and the clean room wall, FAT & SAT with commissioning, DQ with all original TC.
173Primary packing Area 2 ( AHU BB04 )
174WALL PANELSupply and Installation of Double skin modular walls panels made with both side PCGI sheets PUF of density 40+/-2kg/cu.m as infill with necessary framing arrangement for interlocking and insertion of Concealed conduits (minimum 2 conduits per panels) for electrical works of following thickness:80 mm
175CLEAN ROOM ACCESSORIES Extruded aluminium Powder coated clip on type Covings for entire wall to wall & ceiling R70Base runner - 80 mm
176Return Air Risers in 80 mm Panelwith SS Perforated Grill - Specifications Supply, delivery, installation of 18 Gauge Powder Coated Return air Riser for manufacturing area. The riser should be consist of with cut out for grilles,duct,stiffeners at every 1.2 m level and with necessary mounting arrangement and accessories etc. The other specification shall be as per tender. SS304 perforated grill with SS DOME bolt and knurling nut. and Inbuilt Aluminium VCD operated from front face of Riser with G4 Filter of following sizeRP2 ( 500X 80 mm )
177COVING Coving shall be Strap on type and shall be made from Extruded Aluminium and powder coated to match the Colour of panel. This will be fixed at wall - wall and wall-ceiling jointsWall to Wall Panel corner coving
178COVING Coving shall be Strap on type and shall be made from Extruded Aluminium and powder coated to match the Colour of panel. This will be fixed at wall - wall and wall-ceiling jointsWall & Ceiling Panel Corner coving
179COVING Coving shall be Strap on type and shall be made from Extruded Aluminium and powder coated to match the Colour of panel. This will be fixed at wall - wall and wall-ceiling jointsCorner Piece
180CEILING PANELSupply and Installation of Double skin modular ceiling panels made with both side PCGI sheets PUF of density 40+/-2kg/cu.m as infill with necessary framing arrangement for interlocking and supports of following thickness:50 mm
181DOUBLE GLAZED VIEW PANELSSupply and Installation of double glazed view panels with bothside 5 mm thick toughened glass with double sided VHB Tape, silicone sealant, silica gel. In GI powder coated construction as per specifications suitable for following thickness of civil wall.1000X1000X 100 mm
182LIGHT FIXTURES & SENSOR SYSTEMSupply, Installation, testing and commissioning of following all type of Lighting Fixtures with Lamps and control gear along with lamps includingmounting of fixtures along with all its accessories, checking of internal wiring, GI metal Chain & hard wears etc.CLEAN ROOM BOTTOM OPENABLE TYPE (RECESS MOUNTED)60W LED Light Fitting Recess MountedEpoxy White Powder Coated Housing, and High Transmission Non Yellowing PMMA Opal Matt Diffuser is Sealed with C R C A POWDER COATED BOTTOM FRAME. Equivalent to Wipro Cat.No:LC20-721-57-XX
183CUTOUTS Supply & Return Air filter ceiling Panel cutouts
184CUTOUTS Light fixture cutouts in wall panel
185CUTOUTS Switch , Scokets , Push button cutouts in wall panel
186TERMINAL BOXES HOODED TYPE(Additional + Replacement HEPA Filter)Supply, installation, testing and commissioning of Gel seal Minipleat Hepa filters ( H-14) bottom loading,with housing having damper arrangement (suitable for operation from bottom), filter mounting arrangement , accessories including SS perforated sheet,bolts & nuts and suitable for False ceiling mounting as per specification of the following filter sizes: MPF4 - 610 X 610 X 105 mm ( 1700 CMH/1000 CFM )
187Dismantling of Exisiting AHU BB04 ( Capacity 4800 CFM & Size : 4465 L x 1568 W x1150 H , mm ) Dismantling of AHU BB04 Body Panels, Coil, Blowers and all accessories and stacking of the material as per direction of client
188Modification and Connection of Chilled water piping with exisiting manifold with new AHU Coil50mm Pipe size connection and modification of piping terminals with Insulation &Instruments to the new AHUs coolingCoil
189Visual Inspection AreaExisting Ducting shall be modified and air balancing shall be performed for betterment, engineering ducting layout shall be drafted for proposal.Site fabricated, Non-Soldered Ducting using GSS sheetwith supply & return outlets, ms slip-on Flanges duly painted after redoxide, shall be with neoprene gaskets min 5 mm thickness. The duct shall be Longitudinal sealed with silicon sealantfrom factory. Duct Construction to beAs per SMACNA 4\"\" W.G. Ducts shall be pressure tested at site as per SMACNA standards to ensure duct air tightness as per the standards.The rate quoted shall include all consumbales like nut and bolts, threaded rods, GI channels for support, silicon sealant, etcSupply: 24G GI DuctReturn: 22G GI DuctRectangle Duct
19024 Gauge
19122 Gauge
192Visual Inspection AreaINDOOR INSULATIONSupply and installation of closed-cell cross-linked polyolefin foam XLPE (Class O) thermal insulation of ductswith aluminum foil. The Joints shall be sealed usingfactory supplied tape 75mm wide all around joints. Measurement of insulation shall be done as per IS standard.19 mm thick with aluminium foil for SUPPLY air ducts13 mm thick with aluminium foil for RETURN air ductsAluminium Tapes3 mm x75 mm
19319 mm thickness
19413 mm thickness
195VALIDATION & DOCUMENTATIONHVAC Validation of all systems as per ISO 14644-3 with HVAC qualification documents as per international norms.document preparation and providing of necessary certificates of all manufactured items. (Temperature, Humidity, Differential air pressure, Installed HEPA filter leakage test, Filter cleaning , Airborne Particle count, Air Changes, Air Flow visualization with video recording, DOP testing, recovery test.T & RH Mappingwtih data logging (for 3 Days) . Air velocity monitoring should be done with air flow hood. air velocity monitoring for non classified AHU\"s also should be performed
196BB01 - Primary Packing Area 1
197BB02 - Filling Area
198BB03 - Mixing Area
199BB05 -Welding Areas
200BB06 - Extruder areas
201BB07 - Needle Assembly Area
202BB08 - Visual Inspection Areas
203C3. CLEAN ROOM PANEL WORKS WALL PANELSupply and Installation of Double skin modular walls panels made with both side PCGI sheets PUF of density 40+/-2kg/cu.m as infill with necessary framing arrangement for interlocking and insertion of Concealed conduits (minimum 2 conduits per panels) for electrical works of following thickness:The rate of panel shallinclude necessary C channel, L angle and 3d corner.
20480 mm
20550 mm
20630 mm
207CLEAN ROOM ACCESSORIES Extruded aluminium Powder coated clip on type Covings for entire wall to wall & ceiling R70
208Base runner - 80 mm
209Base runner - 50 mm
210Base Runner - 30 mm
211External vertical corner
21280 mm
21350 mm
214Return Air Risers in 80 mm Panelwith Ss Perforated Grill - SpecificationsSupply, delivery, installation of 18 Gauge Powder Coated Return air Riser for manufacturing area. The riser should be consist of with cut out for grilles,duct,stiffeners at every 1.2 m level and with necessary mounting arrangement and accessories etc. The other specification shall be as per tender. SS304 perforated grill with SS DOME bolt and knurling nut. and Inbuilt Aluminium VCD operated from front face of Riser with G4 Filter
215Riser Size - RP1( 300 X 80) mm -280 CMH
216Riser Size - RP2( 500 X 80) mm-500 CMH
217Riser Size - RP3( 850 X 80) mm-850 CMH
218Switch Box
2192M Switch Box in Wall Panel
2203M Switch / Socket Box in Wall Panel
2214M Switch Box in Wall Panel[Rate only item (RO)]
222Magnehelic gauges to measure the differential pressure across the rooms with GI Modile with SS top cover complete with necessary tubing.
223Analog DP Gauge, Range 0 to 60 Pa @ resolutionof 1 Pa
224COVING Coving shall be Strap on type and shall be made from Extruded Aluminium and powder coated to match the Colour of panel. This will be fixed at wall - wall and wall-ceiling joints
225Wall to Wall Panel corner coving
226Wall & Ceiling Panel Corner coving
227Corner Piece
228CEILING PANELSupply and Installation of Double skin modular ceiling panels made with both side PCGI sheets PUF of density 40+/-2kg/cu.m as infill with necessary framing arrangement for interlocking and supports of following thickness:
22950 mm
230DOUBLE GLAZED VIEW PANELSSupply and Installation of double glazed view panels with bothside 5 mm thick toughened glass with double sided VHB Tape, silicone sealant, silica gel. In GI powder coated construction as per specifications suitable for following thickness of civil wall.
2311000X1000X 50 mm( Panel wall - Dispencing Room)
2321000X1000X 100 mm( Civil wall - Colpitt Welding Room)
233CLEAN ROOM DOOR Supply and Installation ofaccessories of Clean Room Doors of following specification with following accessories:a. Sheet thickness : 0.8 mm, Frame- 1.2mmb. Infill - PUFc. S.S.Bearing Hingesd. Toughened Glass View Panel both side flushed type.e. Mortice Dead Lock,One side key other side thumb turn Operated type/both side key operated typef. S.S.\"D\"Handle,22 x 250 mm,bothside/ with Push plate on one sideg. \"Dorma TS-68/ 72\" Make door closer
234D4 - Single Door (Size 600 x 2100 mm)-Panel door
235D2 - Single Door (Size 900 x 2100 mm)-Panel door
236DD2 - Double Door ( Size 1500 x 2100 mm)-Panel door
237DD1 -Double Door (Size 2000 x 2100 mm) SS -Panel door
238DO - Single Door (Size 1100x 2100 mm)- Civil door
239DD1 -Double Door (Size 2000 x 2100 mm)- civil door
240D2 - Single Door (Size 900 x 2100 mm)-civil door
241DD2 - Double Door ( Size 1500 x 2100 mm)-civil door
242CUTOUTS
243Supply & Return Air filter ceiling Panel cutouts
244Light fixture cutouts in wall panel
245Switch , Scokets , Push button cutouts in wall panel
246C4. ELECTRICAL SYSTEM SUPPLY AND INSTALLATION WORKS
247LOW VOLTAGE SWITCHGEAR Supply, Installation, testing and commissioning of following 415 voltswitchboards / control panelsincluding unloading, shiftingto intermediate stores, if site is not ready and/or to installation site,unpacking, physical inspection, assembly under supervisionand instruction of panel manufacturer. Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101 for specification and SLD of HVAC-MPDB PanelSwitch Board Designation/ Electrical panel Name:HVAC - MPDBVoltage :415 VConstructuon :Single FrontApprox. Size L X D X H : 3.5X 0.6 X 2.375 Mtr FFL
248MCB Distribution Boards & Adaptor BoxesSupply, Installation , testing and commissioning of following distribution boards. MCB distribution boards shall be totally with double door, vertical / Horizantal, surface/recessed mountingtype, outer door shall be hinged type with push in type spring / magnetic lock, inner door shall be fixed up with screws with cutouts for MCB operation, copper busbar of at least 1.5 times the rating of incomer MCB / MCCB,with adequate space for termination of incoming and outgoing cables, removable un drilled top & bottom gland plates, suitable for wall, column mounting type. DB shall be concealed / Surface type. DB shall be completely wired up, upto incoming and outgoing terminals by PVC insulated flexible copper wire of adequate rating. All ELCB installed inLDB and PDB shall berated for30 mA leakage current respectively. All MCB in Power DB shall be suitable for Motive power ( Curve C ). For all locally fabricated DB\"s in case of standard DB\"s are not available the thickness shall be 1.6mm thick of CRCA sheet steel. In case Db\"s 3phase I/C & 1phase O/G neutral of each phase shall beisolated. Vendor to include Brick Wall & RCC wall chasing cost to mount following items where ever required.
249Lighting Distribution BordTag No. : LDB # Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101Incomer : -63 A 4P MCB (With Surge Suppressor Device) - 01 No.Outgoing : -63A DP ELMCBin each Phase 30mA - 03 Nos.16 A SP MCB 8 Nos. on each Phase
250Emergency Distribution Board Tag No. MAIN UPSDB #Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101Incomer : -63 A 4P MCB (With Surge Suppressor Device) - 01 No.Outgoing : - 32 A DP MCB 4 Nos.The above complete with interconnections, etc.
251Emergency Distribution Board Tag No. : ELDB/UPSDB # Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101Incomer : -32 A DP ELMCB ( 30mA ) (With Surge Suppressor Device) - 01 No.Outgoing : -10 A SP MCB - 09 Nos. The above complete with interconnections, etc.
252Single Phase Power Distribution Board (For Raw & UPS Power)Tag No. SPDB #Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101Incomer : -63 A 4P MCB (With Surge Suppressor Device) - 01 No.Outgoing : -63A DP ELMCBin each Phase 30mA - 03 Nos. 25 A SP MCB 12 Nos. On each phase
253Three Phase Distribution Board (TPDB)Tag No. TPDB #Refer : Annexure L - Drawing No. TRO / ELE / SLD / 101Incomer : -125A 4P MCCB -01 No.Outgoing : -32 A 3P MCB- 09 Nos. With 100% Neutral LinkThe above complete with interconnections, etc.
254CABLE SYSTEMLT POWER, CONTROL & SIGNAL CABLES:Supply, Installation, Laying, Testing & Commissioning of cables oncable trays, through pendants, on structural supports or clamping on wall / ceiling, include unloading,shifting upto site.The scope includes clamping of cables by ready made G.I. spacers, saddles or clamps fabricated out of M.S / AL. strip 2 mm thick, supply of all clamping materials and hardware etc., providing cable tags made out of aluminium strip and 75x20 mm in size with cable number and size punched on it. Cable tags shall be tied to cables at every 30 meter interval and at both the ends. Empty cable drums shall be returned to stores. In case of laying unlistedcables, rate of cable whose outer dia is closest to the cablesizes quoted shall beapplicable. The same shall hold good for cable termination also.1.1 KV, XLPE insulated copper/aluminium conductor armouredcables of following sizes:
2553.5C x 95 sq.mmAL XLPE FRLS
2564C x 16 sq.mmCU XLPE FRLS
2574C x 10 sq.mmCU XLPE FRLS
2584C x 6 sq.mmCU XLPE FRLS
2594C x 4 sq.mmCU XLPE FRLS
2604C x 2.5 sq.mmCU XLPE FRLS
2613C x 4 Sq. mm CU XLPE FRLS
2623C x 2.5 Sq. mm CU XLPE FRLS
2633C x 1.5 Sq. mm CU XLPE FRLS
2643C x 2.5 Sq. mm CU FRLS Flexible Cable
2653C x 1.5 Sq. mm CU FRLS Flexible Cable
266HT / LT CABLE END TERMINATIONCable end termination of following XLPE insulated copper/alum. conductor armoured cables including supply of all materials, drilling of gland plates and dressing of cables inside panel.Copper wire earthing ring shall be provided for individual gland termination & same shall be connected to Grid earthingLT Cable termination With Double Compression Cable Gland with PVC shroudingCopper wire earthing ring shall be provided for individual gland termination & same shall be connected to Grid earthingVendor to note that termination shall be included with reducer if required at the time of cable glanding.Supply Installation, and Termination with Double compression Brass Nickel Pleated cable gland with all necessary hard wears like lugs & PVC hood. Double / single barrel Al. Lugs for Al. cables and copper lugs for copper cables.
2673.5C x 95 sq.mmAL XLPE FRLS
2684C x 10 sq.mmCU XLPE FRLS
2694C x 6 sq.mmCU XLPE FRLS
2704C x 4 sq.mmCU XLPE FRLS
2714C x 2.5 sq.mmCU XLPE FRLS
2723C x 4 Sq. mm CU XLPE FRLS
2733C x 2.5 Sq. mm CU XLPE FRLS
2743C x 1.5 Sq. mm CU XLPE FRLS
275Cable Gland for Flexible Cable with PVC Double Compression Cable GlandSupply Installation, and Termination with PVC PG Type cable gland with all necessary hard wears like lugs & PVC hood.
2763C x 2.5 Sq. mm CU FRLS Flexible Cable
2773C x 1.5 Sq. mm CU FRLS Flexible Cable
278LIGHT FIXTURES & SENSOR SYSTEMSupply, Installation, testing and commissioning of following all type of Lighting Fixtures with Lamps and control gear along with lamps includingmounting of fixtures along with all its accessories, checking of internal wiring, GI metal Chain & hard wears etc.CLEAN ROOM BOTTOM OPENABLE TYPE (RECESS MOUNTED)
27960W LED Light Fitting Recess MountedEpoxy White Powder Coated Housing, and High Transmission Non Yellowing PMMA Opal Matt Diffuser is Sealed with C R C A POWDER COATED BOTTOM FRAME. Equivalent to Wipro Cat.No:LC20-721-57-XX
28030W LED Light Fitting Recess MountedEpoxy White Powder Coated Housing, and High Transmission Non Yellowing PMMA Opal Matt Diffuser is Sealed with C R C A POWDER COATED BOTTOM FRAME. Equivalent to Wipro Cat.No . :LC20-411-57-XX
281INDUSTRIAL SWITCH BOXES & PLUG SOCKET OUTLETNon Clean Room Type Metal Clad Industrial MCB with Sockets IN MS Powder Coted Enclosure With Front Plate.Supply, Installation, Testing & commissioning of Metal Clad Industrial type MCB / socket( IP 44 ) Should be enclosed in Powder coated MS box. The box shall be concealed / Surface in the wall. The plate cover is properly aligned & flush with the wall surface all materials will be in contractor scope.Vendor to include Brick Wall & RCC wall chasing cost to mount following items where ever required.
282415V 32A TP ELMCB- In weather proof Enclosure
283415V 63A TP ELMCBIn weather proof Enclosure
284230V 25A 2P MCB & 3 Pin Socket With Plug top- In weather proof Enclosure
285POINT WIRINGSupply, Installation, Testing & commissioning of Point Wiring Point wiring shall include all necessary UPVC conuit with GI pull wire, conduit fittings, conduit accessories likeGI saddles, GI spacers, bends, couplings, collars etc., junction / pull / inspection boxes, wires, conduit supports, bushings lamp holders, ceiling rose, flexible conduit/ inspection L bends, fan hooks wherever required & terminations using tinned copper lugs of crimping type. A point wiring shall include in addition the earth continuity conductor/wire from the DBto the earth pin/stud of the outlets/switchbox & to the outlet point.
286Modular type Room switch Boards Supply, Installation, Testing & commissioning of Modular switches, socket outlets, mounting of associated junction box concealed in wall and front plate. Vendor to include Brick Wall & RCC wall chasing cost to mount following items where ever required. 1 No. 6/16 A, 230 V single pole modular type switch with press fit type front plate complete with all accessories with 1 no 6/16A 6 Pin Socket.
287Clean Room Type With SS (304) Front Plate1 No. 6/16 A, 230 V single pole modular type switch with press fit type front plate complete with all accessories.
288Clean Room Type With SS (304) Front Plate2 Nos. 6/16 A, 230 V single pole modular type switch with press fit type front plate complete with all accessories.
289Clean Room Type With SS (304) Front Plate1 No. 6/16 A, 230 V single pole modular type switch with press fit type front plate complete with all accessories with 1 no 6/16A 6 Pin Socket.
290Clean Room Type With SS (304) Front Plate1 No. 25A, 230V DP Modular type MCB with 25A 3Pin Socket & press fit type front plate complete with all accessories.
291MS / PVC Conduit Cross Over BoxSupply, Installation & commissioning of 1.6mm Thick MS CRCA sheet fabricated with Powder Coated Conduit cross over Boxes. The size of boxes shall be as per following. Each box shall be with two earthing terminals & with front cover & its fixing screws.
292Junction Box Made from CRCA Sheet (With 100mm (L) x 100mm (W) x 75mm (D), 4 Ways & 6No 2.5Sqmm Terminals)
293CABLE TRAYSupply, Installation, Testing & commissioning of prefabricated hot deep galvanised ( 460 gms per sq. met.), ladder /Perforated type cable trays thick as per details given below. Prefabricated, bends and couplers with G.I. Nuts and bolts. Gas cutting of cable trays at site is not permitted. If any welding is to be done on cable trays, the welded part shall be touched up with anti-corrosive primer and silver paint. The running rate shall include bends and couplers. Cable tray supports shall be paid extra.All the cable tray work shall be completed using prefabricated bends, couplers, Tee, junctions etc. The cable tray shall be supported using prefabricated unitrus type channels at bottom & threaded GI rods fixed to ceiling / structures by means of welding. all the bends, couplers, mounting brackets, joints etc. shall be included in the cable tray rats on per meter basis & no separate charges will be paid for such mounting accessories.Cable tray billing will be based on running length of cable tray & all accessories bends, couplings, T joints etc. shall be included in the unit rate on average basis.Thickness of Cable tray shall be as per following,- Below & Including 300mm wide - 2mm Thick- Above 300mm wide - 2.5mm Thick
294Ladder Type Cable Tray300 x 75mm wide cable tray ladder type with 2 x 25 x 3 mm GI Earth Strip
295Ladder Type Cable Tray450 x 75mm wide cable tray ladder type with 2 x 25 x 3 mm GI Earth Strip
296Ladder Type Cable Tray600 x 100mm wide cable tray ladder type with 2 x 50 x 6 mm GI Earth Strip (Quote Rate = UR)
297Ladder Type Cable Tray750 x 100mm wide cable tray ladder type 2 x 50 x 6 mm GI Earth Strip
298Perforated Type Cable Tray50 x 25 mmwide cable tray perforated type
299Perforated Type Cable Tray100 x 40mmwide cable tray perforated type 1 x 25 x 3 mm GI Earth Strip
300Perforated Type Cable Tray150 x 40mmwide cable tray perforated type 1 x 25 x 3 mm GI Earth Strip
301GI Structural Supports Supply, Installation & Fabrication of ISI mark GI structural steel in form ofangles, channels, flats, Fabricated \"C\" etc. for supportingvarious items of equipment such \"as various cable trays, push button stations,\"junctionboxes, light fittings, DB etc. includingrequired hardwares.
302GI full threded Rod & Cable tray supporting & fixing clamps.Supply, Installation of GI full treded rod with Nuts at both ends.
30310 mm Thick with All Hardwears
3048 mm Thick with All Hardwears
305STRUCTURAL STEEL
306Supply, Installation & Fabrication of ISI mark structural steel in form of MS angles, channels, flats etc. for supportingvarious items of equipment such \"as various panels, cable trays, push button stations, \"junctionboxes, light fittings, DB etc. including drilling, welding grouting, chipping, bolting with supply of required hardware including anchor fasteners required for mounting. Fabricated and installed structural steel shall be suitably painted with 2 coats of epoxy paint after applying 2 coats of red oxide primer. Color shade of supports shall be same as that of main shade of support structure or will be as per site engineers approval. Anchor Fastener cost shall be extra.
307EARTHINGSupply & Installationof hot dipped galvanised (GI)/copper bare earth conductorbar / flexible wire /strip offollowing sizes. The installation shall include drilling of holes,connection & supply of adequate lugs, clamping, hardware material, Welded joints shall be used for G.I. strips. Welded joints after welding shall be painted with anticorrosive black bitumen paint for burrying the strip wherever applicable is included in the rate. Excavation & refilling of soil shall be paid extra.Earth Strip
30850 x 6mmG.I. strip
30925 x 6mmG.I. strip
31025 x 3mmG.I. strip
3114 sqmm PVC Insulated FRLS Green Wire
312EARTH PIT (PLATE TYPE) ( GI ELECTRODE ) Including all required Civil work.Supply and installation of earthing station as per IS 3043 complete with 600x600x6 mm GI earthing electrode plate,salt, charcoal, 2 nos. 50x6 mm GI. Conductor upto test link, 27 mm dia G.I. watering pipe with funel,test link,earthing chamber, 450x450 mm C.I. Manhole chamber etc.
313SUPPLY & INSTALLATION OF SAFETY ITEMS
314Rubber mat for 415V LT Panels As per IS 15652 - 2006 Class \"A\" 2mm Thick -
315MISCELLANEOUS ITEMAnchor FastenerSupply & Installation of Following Anchor Fastener with all hard wears & all other accessories to complete the work
31610mm Dia x 40 mm long - Push In Type Model - Carbon Steel - HKD Redundant Fastening - Threded Rod Fixing for Cable Tray Support
3178mm Dia x 40 mm long -Push In Type Model - Carbon Steel - HKD Redundant Fastening - Threded Rod Fixing for Cable Tray Support
318Air Curtains/Insect KillersSupply, Installation, testing and commissioning of Air Curtain .Air velocity shall be 20 to 22 met / Sec.Inclusive ofDOL starter & Limit switch for Auto operation of Air curtain. Inclusiveall required hardwares to install & commission the Air Curtain.
319Supply, installation & commissioning of 3phase Air Curtain Stainless steel S304 with 1 Mtrs length with concealed type suitable starter &necessary arrangement with door interlock.
320Supply, installation & commissioning of Insect Killer with four of 24\"/20W tubes, Ceiling/Wall mounting arrangement.
321DOOR INTERLOCK SYSTEM
3222 Door single leaf door interlock system.Includes Microcontrollers with Power supply unit - 1 SetDoor Station - 2 Nos. Electromagnetic Lock - 2 Nos.Emergency Switch - 2 Nos.All required Armoured / Screen Cables - From Doors to Controller Length cable will be aprox. 25 Mtr.
3233 Door single leaf door interlock system.Includes Microcontrollers with Power supply unit - 1 SetDoor Station - 3 Nos. ( Door Station shall be touch free type)Electromagnetic Lock - 3 Nos.Emergency Switch - 3 Nos.All required Armoured / Screen Cables - From Doors to Controller Length cable will be aprox. 25 Mtr.
324C5. SS ITEMS AND ACCESSORIES
3252 WAY CUPBOARD : Size : L 1000 X W 400 X 1800 in mm ,SS 304 Matt Finish 1.2 thk , 1200mm Dress hanging cupboard @ Top both sides double doors with Knob & having8 Individual Locker @ Bottom with Cam lock & knob on 1 side & similar on other side, Locker Size 300x315 mm ( Refer Annexure M , Drawing No : TRO/ SSI /SSL/101)
3262 WAY CUPBOARD : Size : L 750 X W 400 X 1800 in mm , SS 304 Matt Finish 1.2 thk , 1200mm Dress hanging cupboard @ Top both sides double doors with Knob & having8 Individual Locker @ Bottom with Cam lock & knob on 1 side & similar on other side, Locker Size337x315 mm( Refer Annexure M , Drawing No : TRO/ SSI /SSL/101)
327GARMENT CUBICLE : Size : L2000 X W 450X H 1800 in mm, SS 304 Matt Finish 1.2 thk, 3 x 6 = 18 nos piegeon cupboard with individual door, lock,knob , having double door with 4 shelves inside making 5 compartments( Refer Annexure M , Drawing No : TRO/ SSI /SSL/101)
328GARMENT CUBICLE : Size : L 1000 X W 450X H 1800 in mm ,SS 304 Matt Finish 1.2 thk, 3 x 6 = 18piegeon cupboardwith individual door, lock,knob , having double door with 4 shelves inside making 5 compartments ( Refer Annexure M , Drawing No : TRO/ SSI /SSL/101)
329LININ CUPBOARD : Size : L 350X W 450X H 900 in mm single door with cam lock, 2 shelves inside making 3 compartments ( SS 304 Matt Finish 1.2 thk, 2 shelf\"s common storage front side single with lock & handle )
330WASTE BIN : Size : 300 dia , SS 304 , Foot Operated Dust Bin, H 350mm
331USED GARMENT BIN : Size : L 450X W 450X H 900 in mmSS 304 1.2 mm thick with Lid single door with cam lock, 2 shelves inside making 3 compartments
332SHOE RACK : Size : L 2000 X W 300X H 600 in mm , having 3 shelves, 25mm Sq.Pipe structure with 12mm dia pipe for racking (SS 304 Matt Finish 1.2 thk, 3 shelf\"scommon storage App: 21 pairs)

AI Tender Summary

OUR REF NO 39117695
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE 4.65 Crore
LAST DATE 13-09-2023
Authority
Authority Name Hll Lifecare Limited
Work Description Selection Of Contractor For Upgradation Of Blood Bag Production Facility As Per Cgmp Norms & Latest Medical Device Rules
Basic Detail
Tender No HLL/AFT/MTLS - BB/ cGMP/2023-2024
Bidding Type Tender
Location
City akkulam
State Kerala
Key Dates
Publish Date 11 Sep 2023
Submission Date 13 Sep 2023
Open Date 14 Sep 2023
Finance
Tender Value 4.65 Crore
Tender Fee 2950
EMD 2 Lakhs
Exemption Not Available
Document List
6d7d64fc-3d18-447f-a042-da51fcdd2a48.html
BOQ_179614.xls
E-payment.pdf
EMD.pdf
Geninformation.pdf
MinimumEligibilityCriteria.pdf
PRICEBIDDOCUMENTVOLUME3.pdf
PROOFOFTURNOVER.pdf
SignedAcceptanceform.pdf
TECHNICALBIDVOLUME1.pdf
TECHNICALBIDVOLUME2.pdf
TenderDrawing.rar
Tenderfee.pdf
Tendernotice_1.pdf

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Sep 11, 2023
11:30 IST

Tender Published

Tender notice published.

Completed
Sep 11, 2023
18:00 IST

Corrigendum-1 Issued

Clarifications on tender conditions and amendments issued.

Completed
Sep 11, 2023
18:00 IST

Corrigendum-2 Issued

Clarifications on tender conditions and amendments issued.

Completed
Sep 13, 2023
18:00 IST

Corrigendum-3 Issued

Clarifications on tender conditions and amendments issued.

Completed
Sep 13, 2023
17:00 IST

Bid Submission Deadline

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Completed
Sep 14, 2023

Bid Opening Date

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Completed

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