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Supply, Fabrication, Installation, And Commissioning Of Hydrant Pipeline And Deluge Valve System, Including Material Provision, Field Engineering, Erection, Third-Party Inspection, Testing, Commissioning Of All Mechanical Items, Dismantling Works, And All, barauni-Bihar

Indian Oil Corporation Limited-IOCL has published Supply, Fabrication, Installation, And Commissioning Of Hydrant Pipeline And Deluge Valve System, Including Material Provision, Field Engineering, Erection, Third-Party Inspection, Testing, Commissioning Of All Mechanical Items, Dismantling Works, And All. Submission Date for this Tender is 08-08-2023. Gas Bottling Plant Tenders in barauni Bihar. Bidders can get complete Tender details and download the document.




Tender Notice

38642327
Corrigendum : Supply, Fabrication, Installation, And Commissioning Of Hydrant Pipeline And Deluge Valve System, Including Material Provision, Field Engineering, Erection, Third-Party Inspection, Testing, Commissioning Of All Mechanical Items, Dismantling Works, And All
Open Tender
Indian
Bihar
barauni
08-08-2023

Tender Details

Supply, Fabrication, Installation, And Commissioning Of Hydrant Pipeline And Deluge Valve System, Including Material Provision, Field Engineering, Erection, Third-Party Inspection, Testing, Commissioning Of All Mechanical Items, Dismantling Works, And Allied Mechanical, Civil , Electrical And Other Miscellaneousworks At Barauni Lpg Bottling Plant, Bihar

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 29-Jul-2023 TIME EXTENSION DUE TO CORRECTION IN BOQ FORMAT Date 08-08-2023
2 29-Jul-2023 BOQ F79 CELL TYPE CORRECTION Financial Bid 08-08-2023

Key Value

Document Fees
Refer document
EMD
Refer document
Tender Value
INR 45.10 Lakhs /-

BOQ Items

Name of Work:Supply, Fabrication, Installation, and Commissioning of Hydrant Pipeline and Deluge Valve System, Including Material Provision, Field Engineering, Erection, Third-Party Inspection, Testing, Commissioning of All Mechanical Items, Dismantling Works, and Allied Mechanical, Civil , Electrical and other miscellaneousWorks at Barauni LPG Bottling Plant, Bihar
Sl. No. Item Description
1PART - A SUPPLY & INSTALLATION OF HYDRANT PIPE LINES WITH FITTINGS (SUPPLY & INSTALLATION OF HYDRANT PIPELINE WITH FITTINGS,MVWS SYSTEM, HYDRANT EQUIPMENTS ETC. ) SUPPLYOFFIREFIGHTINGPIPESFORMAINHEADERRING:Completeprocurementandsupplyon door delivery basis at LPG Bottling Plant-Barauni includingall taxes, duties, packing, loading, transportation, unloading at site, transit insurance and TPIA inspection charges but not limited to the following itemsin accordance with relevant specifications indicated in scope of work, in SCC, drawings, specifications,datasheetsandinstructionsofEngineer-in-chargeandasperallprovisionsofthe CONTRACT DOCUMENT PreparationofGADandIsometricofthescopeofthebidderwithconsideringhookingpointsofthe existing syatem and approval from IOCL / Consultant. PartyshouldprocurethematerialsasperextractfromApprovedGAD"sby IOCL/Consultantofthe project.IOCLwillconfirmingtopartyIfanyadditionalquantity requiredbesidepreparedGAD.Party shall be prepare the intrim deviation within 15 days from the site handed over by IOCL. Supply, transportation, handling, unloading atsite, store a safe place at plant as per directed by E.I.C. TPIA satifactory inspection at owener storage points before despatch the materials at site. Approval the specification of the all procured items from IOCL / Consultant before procure. PaymentshallberestrictedtotheactualmeasurementofworksatSiteandnopaymentshallbe entertained towards excess supply or fabrication loss. SERVICE /WORKS ( Works /Services like making field engineering & preparing construction drawings, handling,fabrication,laying,associatedcivil/structuralworks,installation,erection,testing ,commissioning of all equipments ,Obtaining approved welder and preparing & submission of isometric drawings, related Drawings etc complete as per direction of site in charge as built drawings/data sheets etcofnewfirefightingsystem.Supply,transportation,handling,laying,welding,bolting,testing& commissioningofERWM.S.Pipes offollowing sizes,as perIS:3589/IS1239 includingcutting, edge preparation ofpipes, aligning, positioning, welding and laying the pipe above ground on pedestal and underground at the road crossing, connecting with necessary forged fittings complete such as Flanges, Reducers, Tees, Bends, Branching, Padding etc. and making connection from Fire Water Pumps House/ Hydrant networkto hydrant network as per enclosed drawing, painting and commissioning the piping systemcomplete.Rfjob.Weldolets, sockolets, flanges, vent and drain point connection etc., includingprovidingstub-inconnections, fabricated fittings and reinforcement pads etc., as required.Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation and carrying out connected activity cleaningandflushing, carryingout hydrostatictest at15kg/cm2(g) (minimum1.50timesthe design pressure) ,carrying out 10%non-destructivetesting of each size such as radiography by gammaray, and 100%liquid penetration etc., pre-commissioningand commissioning;clean-up andrestoration of site,preparationofdocumentsandprojectrecords;transportationofsurplusfreeissuematerials to Owner"s designated place(s);completing all works in all respects as per the AFC drawings, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge.Min. 10%Radiography to be done by the party of the total joints as perdirected by the E.I.C.No separate paymentsshallbedoneforRadiography/hydrotestings. Theradiographyof10%oftheerection quantity is in the scope of the bidder. No extra cost shall be given to party for radiography as well as hydrotestingoftheany Hydrantpipingandequipments.NOSEPARATECOSTFORRADIOGRAPHY. THE COST OF 10% RADIOGHAPHY IS INf job.Weldolets,sockolets,flanges,ventanddrainp PAINTING: Supply of paints, solvents and primers , preparation of surfaces by blasting using one of the abrasives and application of ZincEthyl Silicate Primer(P1- Onecoat @75 micronsDFT/coat),Two packepoxy–polyamidmioIntermediate/undercoatpaint(U1-Onecoat@100micronsDFT/coat minimum) and Two pack aliphatic acrylic polyurethane finish paint ( F2-Two Coats @ 40 microns DFT /coatminimum)suitablefor normalcorrosivepaintingenvironmentasdefinedincontractdocument and on pipes as per Technical Specification enclosed in Vol.- I of bid document. Identification, lettering/ numbering,colourcodingandcolourbandsasper IndustryQuality Controlmanual etc.as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required of all above ground /under ground piping including all fittings,valves, flanges etc
2supply & Installation of forged fittings, Complete procurement and supply on door delivery basis at LPG Bottling Plant-BARAUNI, BIHAR including all taxes, duties (Excluding GST) , packing, loading, transportation, unloading at site, transit insurance and TPIA inspection charges but not limited to the following itemsin accordance with relevant specifications indicated in scope of work, in SCC, drawings, specifications,datasheetsandinstructionsofEngineer-in-chargeandasperallprovisionsofthe CONTRACT DOCUMENT
3Pipe as per IS 3589- 2001, Fe 410 Grade (mm x Thickness, mm) 350 X 8.00, BE
4Pipe as per IS 3589- 2001, Fe 410 Grade (mm x Thickness, mm) 300 X 7.10,BE
5Pipe as per IS 3589- 2001, Fe 410 Grade (mm x Thickness, mm) 200 X 6.35,BE
6Pipe as per IS 1239- PART-1,-2004, 150 mm mm X HEAVY,BE
7Pipe as per IS 1239- PART-1,-2004, 100 mm mm X HEAVY,BE
8Pipe Size 25mm , As per IS: 1239, Black, Heavy (Air line) including all required fittings
9SUPPLY, ERECTION, FABRICATION, INSTALLATION, PAINTING,HYDROTESTING,COMMISSIOINGOF HYDRANT PIPE LINE
10CS Elbows, Material: ASTM A 234 Grade WPB, Beveled end and dimensions as per ASME B 16.9 & all fitting should be forged fitting 90 Deg. Elbow 1.5D B16.9 BE A 234 Gr. WPB Welded
11200 X 6.35, BE, WELDEDas required
12150 mm mm X SCH. 40 SEAMLESS as required
13100 mm mm X SCH. 40, SEAMLESS as required
14CS Reducer, Material: ASTM A 234 Grade WPB, Beveled end and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
15Reducer Concentric
16150 mm x 100 mm,SCH40 x SCH40, Seamless
17CS Tee, Material: ASTM A 234 Grade WPB, Beveled end and dimensions as per ASME B 16.9 & all fitting should be forged fitting
18350 mmx200 mm, SCH20 x SCH40, Welded
19350 mmx150 mm, SCH20 x SCH40, Welded
20350 mmx100 mm, SCH20 x SCH40, Welded
21SUPPLY AND INSTALLATIONOF CS, Blind Flanges, Material: A-105, END-RF/125AARH As per ASME B16.5 FLANGES 150#
22350 mm
23Supply & Execution of CS Half Coupling, Socket welded, Material: A105, As per ASME B16.11
2425 mm,3000#
2520 mm,3000#
2615 mm,3000#
27Supply & Execution of CS Half Coupling, Socket welded, Material: A105, As per ASME B16.11
2825 mm,3000#
2920 mm,3000#
3015 mm,3000#
31Supply &Execution of CS Cap, Threaded, Material: A105,As per ASME B16.11
3225 mm,3000#
3320 mm,3000#
3415 mm,3000#
35Design, Engineering, complete procurement, Supply,transport, unloading to site, installation, testing, painting and commissioning of CS deluge valve system as per tender specification and instruction of site incharge. The deluge valve assembly system along with trim assembly for deluge application actuated by a) quartzoid Bulbdetection(QBD)systemon(Pneumaticline)throughpilotvalve(inautomaticallyoperationmode)b) manal/remote (provision only) operation through solenoidvalve andc) local manual operationincluding pilot valve,solenoidvalveselfactuatedpressurecontrolvalve,nonreturnvalve,bypassvalve,2NOS.FLP pressure Transmittar (pressure Transmittar with bellows, 1/2" NPT connection, 0-10 kg/cm2 working pressure forwaterencasedinexproofenclosurenecessaycableglandswithssneedlevalvesofapprovedmake. Pressure switches shall be FLP type & ccoe approved. Each Deluge valve system shall consist of following: Hydraulic/PneumaticallyactuatedflangetypeCarbonsteeldelugevalves.Y-typeStrainerwithcompanion flangesfor each DV 15 mm Gunmetal Non-return valve Spring loaded suitable for pneumatic application 10.5 kg/Sq-cmrating.CabonsteelGateValves(HighRiser)forIsolation&Bypass ofDV andTrippleOffset Butterfly Valve Size 150 mm mm Dia.#150 with companion flanges. The size of Valve shall be same as of DV with companion flanges as per specification shall be required for each Deluge Valve. 15 mm MS/GI heavy grade pipe alongwith forged screwed elbows, unions and other fittings.Deluge valve trims, Test & drain trims, pneumatic trims, 15 mm ball valve sets for local operation of Deluge valve.Panel instrument box) glass fronted, made fom 16 gauge MS sheet suitable for mounting pressure gauges and 4 nos. needle valve for mounting pressure switches & solenoid valve as per sketch enclosed with tender one for each DV. Pressure gauge of 100 mm sizewith SS needle valve, 100 mm size as per specification enclosed with gauge box, tubing & necessary fittings & mounting in panel. 0-07 kg/cm2 range (for air) - 1 No. 0-15 kg/cm2 pressure range (for water - 1 No.) ERW Pipe 15mm size as required Provision of 4 Nos. 15 mm needle valve in instrument box for mounting 3 Nos. pressure switches and 1 No. of solenoid valve. Air filter regulator with Alarm Motor and gong with inlet strainer with required pipes and fittings as per requirement. Associated air line and drain line piping with with associated fittings , valves is the scope of the party. Orifice plate (Material : SS304, thickness 3.2 mm of required size)
36150 mm deluge valve inlet hydrant piping with alfitting is the scopeoftheparty.Complete assemble ofthe deluge valve, outlet of deluge valve to the facility which is protected and associated air line and drain line is included in the items.
37200 mm deluge valve inlet hydrant piping with all fitting is the scopeoftheparty.Complete assembleof the deluge valve, outlet of deluge valve to the facility which is protected and associated air line and drain line is included in the items.
3880mmdelugevalveinlethydrantpipingwithallfittingisthe scopeoftheparty.Complete assembleofthe deluge valve, outlet of deluge valve to the facility which is protected and associated air line and drain line is included in the items.
39CARBON STEEL GATE VALVE
40Supply &Execution ofGate Valve for hydrant line : Class 150# : Material CS : Size 150 NB
41Supply &Execution ofGate Valve for hydrant line : Class 150# : Material CS : Size 200 NB
42PART - BElectricalWORKS
43Supply andlaying 32 x 6 mmsizeof hot dip Galvanized flat (Galvanizing900 gm /m2as per IS-4759) laying horizontal conductors on Shed / Roof forLightning Protection as perIS - 2309 includingnecessary Jointing, Welding applying bituminous compound at the Joint providing Spacers etc. completewith all labor & materials.
44Supply andlaying 50 x 6 mmsizeof hot dip Galvanized flat (Galvanizing900 gm /m2as per IS-4759) laying horizontal conductors on Shed / Roof forLightning Protection as perIS - 2309 includingnecessary Jointing, Welding applying bituminous compound at the Joint providing Spacers etc. completewith all labor & materials.
45CABLING AND ALLIED WORKS - ARMOURED CABLES Supply & laying ofXLPE insulated PVC sheathed aluminium/copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/ trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, trenches, fabricated tray supports etc will be covered & paid in Separate Items ) 3 Core x 1.5 sq. mm. (copper)
46PART - C CIVILWORKSDismantling, Demolishing and Relaying Items
47Demolishingcementconcretemanually/bymechanicalmeansincludingdisposalofmaterialoutside premises at unobjectionable and as per direction of Engineer -in - charge.
48DemolishingR.C.C.work manually/bymechanical meansincludingstackingofsteelbars&disposalof unserviceable material outside site at unobjectionable place& as per direction of Engineer-in-charge
49Demolishing brick work manually/mechanical means includingstackingofserviceable material &disposal of unserviceable material outside site at unobjectionable place & as/direction of Engineer-in-charge.
50Demolishing stonemasonry manually/ by mechanicalmeans including stacking serviceable material & isposal of unserviceable material out of site at unobjectionable place and as per direction of Engineer-in-charge:
51Dismantling Steel work in build up sections in angles, tees, flats channels etc. including all gusset plates, bolts nuts, cutting rivets welding etc. including dismembering and stacking within premises
52Demolishingdrybrickpitchinginfloors,drainsetc.includingstackingserviceablematerialanddisposalof unserviceable material within premises
53Dismantlingprecastconcreteorstoneslabsinwalls,partitionwallsetc.includingstackingwithinpremises: Thickness up to 40 mm
54Dismantlingprecastconcreteorstoneslabsinwalls,partitionwallsetc.includingstackingwithinpremises: Thickness above 40 mm up to 75 mm
55PART - D - DISMANTLING OF EXISTING PIPING , FITTINGS, VALVES ETC.
56Dismantlingtheproductpipelineswithfittings,Hydrantpipelinewithassociatedfittings,valves,instruments etc.Metal pipes (external work) including excavation and refilling trenches after taking out the pipes, manually/ by mechanical means including stacking of pipes withinpremises or outside the premises as per direction of Engineer-in-charge . Product pipeline / Air line / Water line / utiility line with all fittings Hydrant Pipeline with fitting
57Pipe IS 3589 BE FE 410 grade Size 350 mm x any thk.TO 200 mm x Any Thk.
58Pipe as per IS 1239- PART-1,-2004, 150 mm NB X HEAVY, BE
59Pipe as per IS 1239- PART-1,-2004, 80 / 100 mm NB X HEAVY, BE
60Pipe Size 25mm , As per IS: 1239, Black, Heavy
61DISMANTLE OF VALVES :Dismantleing, Handlingincluding lifting and store and/or work siteof all types of valves / Y type strainer including its flanges, gasket, stud,bolts etc. at any elevation. The cost ofdismatling, cutting, manpower, lifting, consumble etc. for dismantle any kinds of valves are included in the rate.The rate is applicable for any kind of valves.
62FB, FE, RF SIZE 150 mm mm (150 / 300 CLASS) Flanged end
63FB, FE, RF SIZE 100 mm mm (150 / 300 CLASS) Flanged end
64FB, FE, RF SIZE 80 mm mm (150 / 300 CLASS) Flanged end
65DISMANTLEOF DELUGEVALVES(AnySizes): Dismantleing,Handling includinglifting andstore and/or work siteof all types (Any Sizes)of Deluge valves along with all accessories, Y type strainer, Gate Valves, Butterflyvalves,PGS,JBs,includingitsflanges,gasket,stud,boltsetc.atanyelevation.Thecostof dismatling, cutting, manpower, lifting, consumble etc. for dismantle any kinds of valves are included in the rate.
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