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Tender For Repair/Replacement And Maintenance Of Dg Sets, Amf Panels And Allied Items At 2 Wing Under Ge (Af) Lohegaon At Air Force Station Pune, pune-Maharashtra

Military Engineer Services-MES has published Tender For Repair/Replacement And Maintenance Of Dg Sets, Amf Panels And Allied Items At 2 Wing Under Ge (Af) Lohegaon At Air Force Station Pune. Submission Date for this Tender is 20-07-2023. Diesel Generators Tenders in pune Maharashtra. Bidders can get complete Tender details and download the document.




Tender Notice

38423460
Tender For Repair/Replacement And Maintenance Of Dg Sets, Amf Panels And Allied Items At 2 Wing Under Ge (Af) Lohegaon At Air Force Station Pune
Open Tender
Indian
Maharashtra
pune
20-07-2023

Tender Details

Repair/Replacement And Maintenance Of Dg Sets, Amf Panels And Allied Items At 2 Wing Under Ge (Af) Lohegaon At Air Force Station Pune

Key Value

Document Fees
INR 500 /-
EMD
INR 74000.0 /-
Tender Value
INR 37 Lakhs /-

BOQ Items

Name of Work: REPAIR/REPLACEMENT AND MAINTENANCE OF DG SETS, AMF PANELS AND ALLIED ITEMS AT 2 WING UNDER GE (AF) LOHEGAON AT AIR FORCE STATION PUNE
Sl. No. Item Description
1M&L for servicing of DG set 6.25 KVA to 40 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etcgreasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts, relay, rotory switch, burnt wiring etc cost up to Rs 200 shall be included in the rate quoted above)
2M&L for servicing of DG set 62.5 KVA to 125 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etcgreasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc relay, rotory switch, burnt wiring cost up to Rs 200 shall be included in the rate quoted above)
3M&L for servicing of DG set 160 KVA to 250 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etcgreasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc cost up to Rs 200 shall be included in the rate quoted above)
4M&L for servicing of DG set 320 KVA to 400 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etcgreasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc relay, rotory switch, burnt wiring cost up to Rs 200 shall be included in the rate quoted above)
5M&L for servicing of DG set 500 KVA to 750 KVA by taking out U/S spares, Cleaning by brushing to remove dust including replacing of diesel filters,lub oil filters,checking of all nuts, bolts tightening wherever necessary,draining out old engine oil and coolant and filling new engine oil and coolant as required at site, adjustment and replacement of belt,tuning of engine, adjustment of speed, alternator voltage, frequency etcgreasing oiling and checking for smooth functioning of DG Set ( Note :- 1.Any spares,Engine oil,coolant,unserviceable spares required to be replaced shall be measured separately under respective items .2. Minor spares like nuts,bolts etc relay, rotory switch, burnt wiring cost up to Rs 200 shall be included in the rate quoted above)
6Material only for the following item of DG set6.25 KVA to 40 KVA to be incorporated in repairs for item No 1
7(a) Fuel Filter
8(b)Oil Filter element with "O" ring
9(c) Fan belt
10(d) Alternator belt
11(e) Radiator hose pipe inlet/outlet
12(f) Solenoid switch 12 volts,DC
13(g) Oil Pressure Pipe
14(h) Fuel Pressure Pipe
15Material only for the following item of DG set62.5 KVA to 125 KVA DG set be incorporated in repairs for item No 2
16(a) Fuel Filter
17(b)Oil Filter element with "O" ring
18(c) Fan belt
19(d) Alternator belt
20(e) Radiator hose pipe inlet/outlet
21(f) Solenoid switch 12 volts,DC
22(g) Oil Pressure Pipe
23(h) Fuel Pressure Pipe
24Material only for the following item of DG set 160 KVAto 250 KVA to be incorporated in repairs for item No 3
25(a) Fuel Filter
26(b)Oil Filter element with "O" ring
27(c) Fan belt
28(d) Alternator belt
29(e) Radiator hose pipe inlet/outlet
30(f) Solenoid switch 12/24 volts,DC
31(g) Oil Pressure Pipe
32(h) Fuel Pressure Pipe
33Material only for the following item of DG set 320 KVA to 400 KVA to be incorporated in repairs for item No 4
34(a) Fuel Filter
35(b) Oil Filter element with "O" ring
36(c) Fan belt
37(d) Alternator belt
38(e) Radiator hose pipe inlet/outlet
39(f) Solenoid switch 24 volts,DC
40(g) Oil Pressure Pipe
41(h) Fuel Pressure Pipe
42Material only for the following item of DG set 500 KVA to 750 KVA to be incorporated in repairs for item No 5
43(a) Fuel Filter
44(b)Oil Filter element with "O" ring
45M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 62.5 KVA to 160 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning all as directed by Engr-in-Charge. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.
46M &L for Removing the fuel injection pump (FIP) & injectors from DG set cap 160 KVA to 250 KVA and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning all as directed by Engr-in-Charge. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set.
47Taking down defective self starter 12 Volt of DG set of cap from 20KVA to 160 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect all as directed by Eng-in-Charge. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.
48(a) Rewinding the burnt field coil.
49(b) Rewinding the burnt armature coil with commutator.
50© Replacement of bush/ bearing.
51(d) Replace the worm out carbon brush with brush holder.
52(e) Replacement of clutch.
53(f) Replacement of solenoid switch.
54(g) Replacement of Bentex drive.
55Taking down defective self starter 24Volt of DG set of cap from 200 KVA to 500 KVA DG set installed at various installations and servicing/overhauling including replacing of worn out parts like solenoid, bearing, carbon brush, rewinding the starter motor winding, etc. and refitting the same after making serviceable for smooth functioning in all respect all as directed by Eng-in-Charge. Note:-Spares required and rewinding will be measured and paid separately under relevant item of this Schedule here after.
56(a) Rewinding the burnt field coil.
57(b) Rewinding the burnt armature coil with commutator.
58(c) Replacement of bush/ bearing.
59(d) Replace the worm out carbon brush with brush holder.
60(e) Replacement of clutch.
61(f) Replacement of solenoid switch.
62(g) Replacement of Bentex drive.
63M&L for disconnecting the U/S alternator capacity of 30 KVA to 160 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engineer-in-charge.
64M&L for disconnecting the U/S alternator capacity of 200 KVAto 250 KVA, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engineer-in-charge.
65Taking down old US contactor and S&F new contactor for the following range :
66(i) Contactor 40A, 415 volt, 4 pole
67(ii) Contactor 63A, 415 volt, 4 pole
68(iii) Contactor 80A, 415 volt, 4 pole
69(iv) Contactor 130A, 415 volt, 4 pole
70(v) Contactor 160A, 415 volt, 4 pole 2NO+2NC
71(vi) Contactor 255 A, 415 volt, 4 pole 2NO+2NC
72(vii) Contactor 400 A, 415 volt, 4 pole 2NO+2NC
73Taking down old US CONTACTOR COIL and S&F new contactor coil for the following range :
74(i) Contactor coil of 130A, 415 volt, 4 pole
75(ii) Contactor coil of 160A, 415 volt, 4 pole
76(iii) Contactor coil of 255A, 415 volt, 4 pole
77(iv) Contactor coil of 325A, 415 volt, 4 pole
78(v) Contactor coil of 600A, 415 volt, 4 pole
79Material and labour for replacement of battery charger 12 Volt,10 Amp and making all electrical connection testing complete all as directed
80Material and labour for replacement of battery charger 24 Volt, 10 Amp and making all electrical connection testing complete all as directed
81M & L for replacement ofbrass battery terminal suitablefor lead Acid Battery 12 V 40 AH to 12 V , 180 AH.
82M & L for maintenance servicing and complete checking of automatic main failure (AMF) panel of any capacity including replacement of worn out parts, copper cables, relay of suitable range, toggle switches, indicator & repair of Ammeter, Voltmeter complete and testing all as specified & directed at site by Engr-in-charge. Note :- Spare parts required will be measured and paid separatelyunder relevant item of this Schedule here after.
83(a)CT"s of range 62.5 to 400 KVA
84(b)Relay of range 62.5 KVA to 400 KVA.
85(c) Copper wire single core for internal connection.
86(d) Voltage monitoring relay (digital type)
87(e) DG set digital Controller
88M&L for taking out diesel from the fuel tank of DG set of capacity 20 KVA to 160 KVA and cleaning the fuel tank complete of any size.
89M&L for taking out diesel from the fuel tank of DG set of capacity 200 KVA to 500 KVA and cleaning the fuel tank complete of any size.
90M&L for De-scaling & cleaning , painting (except fins area) & welding / soldering / brazing of radiator of any capacity & any type complete all as directed.
91Supply only coolant for radiators of DG sets of capacity 30 KVA to 750 KVA complete all as directed at site.
92Supply only battery distilled water for batteries of DG sets
93M&L for draining out old engine oil and filling new engine oil of grade as recommended by manufacturer for DG set any make and capacity complete all as directed by Engr-in-Charge.
94S & F in replacement of fuel indication transparent plastic tube of any size as per existing complete all as directed
95Supply and fix in replacement of broken acoustic enclosure door hinges with stainless steel hinges complete with nut bolts etc as per site requirement of any type, cap and make of DG set all as directed at site.
96Materials andlabour for scraping removing and cleaning old rusty paint from enclosure of DG set 62.5 KVA to 160KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint as specified and directed at site by Engr-in Charge.
97Materials andlabour for scraping removing and cleaning old rusty paint from enclosure of DG set 160 KVA to 500KVA capacity any make by cleaning agents & painting the above DG set complete with Polyurethane (PU) paint as specified and directed at site by Engr-in Charge.
98Taking down old rusted unserviceable silencer single/double with exhaust pipe and M&L for new silencer with Exhaust pipe complete bends, coupling etc suitable for 100 to 400 KVA DG set including fixing arrangements and painting with silver colour over a coat of red oxide all as specified and directed
99Supply & Fix in replacement of automatic voltage regulator 62.5 to 400 KVA DG set complete all as directed.
100Material and labour for taking shutdown and disconnecting cables from AMF panel and DG set ofcapacity 62.5 to 125 KVAand dismantle the spare parts of any make and type and disconnect the engine from the alternator and transport it to the workshop and conduct engine overhauling of DG setand replace all the unserviceable spare parts with the new one and reassembling of complete DG set and testing commisioning complete all as specified and directed by OEM and Engr-In-charge. Note:- Cost of spare parts will be measured and paid seperately under relevant item of this Schedule here after.
101Valve Collet
102Wire Snap Ring
103Valve Tappet
104Rocker Arm : Adj Screw
105V.R.Toe
106Nut: Rocker Adj
107Push Rod : Welded
108Bush For Injctor
109Oil Seal (115x140x12mm)
110Oil Seal (65x85x13mm)
111Starter Ring 121T 3.175MOD
112Special Banjo Bolt (Oil Supply To Pump)
113Fuel Level Mech Gauge 160mm
114Union Screw
115Double Cone Ring
116Spinon Lube Oil Filter
117Hose Tail Connection S/F M14
118Valve Stem Seal
119Fuel Pipe 4mtr and Clamps
120Cyl Liner Assembly
121Plate With Rubber Moulding : Oil Seal Housing
122Lube Oil Pressure Sensor
123Fuel Pipe 8.0 14 B 1000 WB
124Thermostat Element 74
125Assly For Internal Gear
126Sensor Unit : Elect Temp Gauge
127V Belt Cogged (BX-48)
128Fuel Filter Kit 1.1 LTR
129LO Supply Hose Fip M10 Banjo x 235
130Valve Guide
131Valve Seat Insert-Inlet
132Valve Seat Insert-Exhaust
133Valve Pair Inlet & Exhaust
134Thermostat Bypass Hose
135Gasket : Exh Manifold
136Joint : Delivery Volute
137Water Pump Assly With Del Vol 282.5 CRS
138Joint : Thermostat Housing
139V Belt : XPA 1250 Cogged
140Hose : Radiator To Water Pump 45x45x130L
141Hose : Pipe To Water Pump 45x45x80L
142Joint : Adaptor Turbo Side
143Joint : Adaptor C" Case Side
144Joint : Lube Oil Drain Pipe
145Joint : Adaptor C" Case Side
146Sub Assly Spl Banjo Bolt (For Oil Spray Nozzle)
147Rubber Hose : Compressor Outlet-K24 Turbo
148Piston Assembly
149Hose : Turbo Drain Pipe 170mm
150Coolant Temp Switch 95 +1/3 DEG
151Stud : M10X1.5X25-8.8
152S.S Nut M10-AISI-304
153Stainless Steel Hose ClipS/F 45 To 61MM Hose O"
154Stainless Steel Hose ClipS/F 35 To 41MM Hose O"
155Connecting Rod Assly
156Piston Cooling Nozzle Assly
157Cyl Head Gasket 1.22 MM Thk
158Joint SS : Turbo Charger
159Lube Oil Pump Assly
160Hose : Water Pipe
161Vent Pipe For Radiator
162Joint : Air Pipe
163Crankshaft Assly With Bal WT
164Monoblock Crancase
165Cam Shaft & Gear Assembly
166Set Of Joints Copper Washer-6R1080 TA
167Set Of Joints - 6R1080TA
168Set Of O" Ring-6R1080 TA
169Fuel Pipe : Fuel Filter To Fip
170Fuel Pipe : Feed Pump To Fuel Filter
171Primary Air Filter Element
172K Sealent (80ml)
173Con Rod Bearing : 6R1080 STD
174C.073.6.00.003 Bearing C/Bush Kir HA 394
175O Ring : Drain Plug
176Joint : Lube Oil Cooler
177Anti Vibration Mounts
178Main Bearing : 6R1080 STD
179BRG Bush S/E :6R1080 ENG SE
180Bearing V/R
181Bearing T/W 6R1080 (U&L)
182Material and labour for taking shutdown and disconnecting cables from AMF panel and DG set of 62.5 KVAand dismantle the spare parts of any make and type and disconnect the engine from the alternator and transport it to the workshop and conduct engine overhauling of DG setand replace all the unserviceable spare parts with the new one and reassembling of complete DG set and testing commisioning complete all as specified and directed by OEM and Engr-In-charge. Note:- Cost of spare parts will be measured and paid seperately under relevant item of this Schedule here after.
183M&L for replacement of nozzle repairing and testing complete all as specified and directed by OEM and Engr-In-charge.
184M&L for replacement of Piston Ring set complete all as specified and directed by OEM and Engr-In-charge.
185M&L for replacement of Piston asy complete all as specified and directed by OEM and Engr-In-charge.
186M&L for replacement of Liner with O-Ring
187M&L for replacement of Head gasket complete all as specified and directed by OEM and Engr-In-charge.
188M&L for replacement of Fuel gasket complete all as specified and directed by OEM and Engr-In-charge.
189M&L for replacement of CR Bearing set complete all as specified and directed by OEM and Engr-In-charge.
190M&L for replacement of Inlet valvecomplete all as specified and directed by OEM and Engr-In-charge.
191M&L for replacement of exhaust valvecomplete all as specified and directed by OEM and Engr-In-charge.
192M&L for replacement of Head repairing complete all as specified and directed by OEM and Engr-In-charge.
193M&L for replacement of engine head assy complete all as specified and directed by OEM and Engr-In-charge.
194M&L for replacement of engine oil seal complete all as specified and directed by OEM and Engr-In-charge.
195M&L for replacement of valvel seal complete all as specified and directed by OEM and Engr-In-charge.
196M&L for replacement of valvel spring complete all as specified and directed by OEM and Engr-In-charge.
197M&L for replacement of valvel guide complete all as specified and directed by OEM and Engr-In-charge.
198S&F in repair of street light timer, astro mini type for lighting control based on sunrise/ sunset timing by lattitude/ longitude settings time switch 110-240 V AC 1 phase , base /DIN as specified and directed.
199Supply and fixing of 180 AH sealed lead acid battery 12 volt into DG set with all necessary connections complete all as specified and directed by Engr-in-Charge
200Supply and fixing of 150 AH sealed lead acid battery 12 volt into DG set with all necessary connections complete all as specified and directed by Engr-in-Charge
201Taking out of old rusted LT panel andSupply, Install, Test and Commissioning of LT feeder pillar box outdoor type fabricated out of 3.0 mm thick CRCA sheet double door(front & back opening),CPRIapproved complete with powder coating with seven tank process mounted on M.Sangle Iron frame of size 40x40x6mm, duly grouted with PCC reqd with the following:- (a)Aluminium bus bar 400 Amp (R Y B & N) with colouredheat shrinkable insulated sleeve 415 Volts as per IS of suitable size mounted on DMC/epoxy insulator (not less than 50mmx50mm conicle type at a maximum interval of 500 mm- 01 Set. (b) MCCB FP 125 Amps25 KA- 02 No for main in coming (c) MCCB 100 Amps 4P, 25 KA- 02 Nos for outgoings (d) On load Change over switch 4 pole 125 amps - 01 Nos (d) LED indicator for RYB of size 22.5 mm- Set of 3 (e) 3 Phase Digital voltmeter -01 nos (f) 3 Phase Digital ammeter-01 Nos
202Labour only for comprehensive maintenance ofand attending day to day break down of DG Set including servicing including first hand repairs, consisting of normal repairs such as tightening of nut bolts, greasing, checking/replacing of battery terminals, levelling of distilled water, cleaning of main ,battery charging alternator where ever exists with vacuum cleaner including replacements of defective/ worn out spares such as diesel filters, oil filters, rubber hose pipe ,V-belt, fuel pipe and change of oils etc. and cleaning of Radiator with new at site complete all as specified & directed by Engineer-in-charge. Note:- (i) The maintenance cost of DG Set shall deemed to comprises of cost of labour employed for the purpose, T&P used and other petty items such as cotton waste, Kerosene oil, Grease, nuts, bolts and labour cost for fixing spares. (ii)All spares and oil replaced will be measured and paid under relevant items of schedule ‘A’. (iii) Servicing shall be carried out authorised dealer of manufacturer i.e. OEM. (iv)Non attending the complaint with in 8 Hrs @ Rs. 2000.00/day shall be recovered by the contractor. (v)Keep the complaint pending after one day @ Rs.4000.00/day shall be recovered by the contractor. (vi) The complaint shall be generated by Telephonically/Verbally by concern JE E/M or Engr-Incharge. (g) Spares shall be measured and paid separately.
203(a) 6.25 KVA to 40 KVA
204(b) 62.5 KVA to 125 KVA
205(c) 160 KVA to 250 KVA
206(d) 320 to 400 KVA
207(d) 500 KVA to 750 KVA
208Supply and fix in repair / replacement of MCCB FP 315 Amps36 KAincluding connections and testing for proper functioning complete all as specified and directed.
209Supply and fix in repair / replacement of MCCB FP 250 Amps25 KAincluding connections and testing for proper functioning complete all as specified and directed.
210Supply and fix in repair / replacement of MCCB FP 200 Amps25 KAincluding connections and testing for proper functioning complete all as specified and directed.
211Supply and fix in repair / replacement of MCCB FP 160 Amps25 KAincluding connections and testing for proper functioning complete all as specified and directed.
212Supply and fix in repair / replacement of MCCB FP 100 Amps16 KAincluding connections and testing for proper functioning complete all as specified and directed.
213Supply and fix in repair / replacement of MCCB FP 63 Amps16 KAincluding connections and testing for proper functioning complete all as specified and directed.
214Supply and fix in repair / replacement of MCCB FP 40 Amps16 KAincluding connections and testing for proper functioning complete all as specified and directed.
215Supply and fix in repair / replacement of on load change over switch FP 200 Ampsincluding connections and testing for proper functioning complete all as specified and directed.
216S&F MCB SPN 10 to 32 Amp 10 kA 240 Volt, electric connections with copper thimbles complete all as specified and directed by Engr-in-Charge.
217S&F MCB SP 10 to 32 Amp 10 kA 240 Volt, electric connections with copper thimbles complete all as specified and directed by Engr-in-Charge.
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