}
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    • Tender For Supply, Fabrication And Erection Of Structural Steel, Piping Fabrication And Erection, Equipment Erection, Painting And Insulation Works For Gds Unit For Nrep., numaligarh-Assam

    Numaligarh Refinery Limited has published Tender For Supply, Fabrication And Erection Of Structural Steel, Piping Fabrication And Erection, Equipment Erection, Painting And Insulation Works For Gds Unit For Nrep.. Submission Date for this Tender is 17-08-2023. Fabrication Work Tenders in numaligarh Assam. Bidders can get complete Tender details and download the document.




    Tender Notice

    38252761
    Corrigendum : Tender For Supply, Fabrication And Erection Of Structural Steel, Piping Fabrication And Erection, Equipment Erection, Painting And Insulation Works For Gds Unit For Nrep.
    Open Tender
    Indian
    Assam
    numaligarh
    17-08-2023

    Tender Details

    Supply, Fabrication And Erection Of Structural Steel, Piping Fabrication And Erection, Equipment Erection, Painting And Insulation Works For Gds Unit For Nrep.

    Corrigendum Details

    Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
    1 20-Jun-2023 Addendum_01_Comm_Clar_1 Other 20-07-2023
    2 22-Jun-2023 Addendum_02_Technical_Clari Other 20-07-2023
    3 03-Jul-2023 Addendum_03_Pre_Bid_Meeting Date 20-07-2023
    4 12-Jul-2023 Addendum_04_PreBid_MOM Other 20-07-2023
    5 20-Jul-2023 Addendum_05_EMD_Clarification Other 20-07-2023
    6 20-Jul-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 27-07-2023
    7 27-Jul-2023 Addendum_06_Ext_02 Date 03-08-2023
    8 04-Aug-2023 Addendum_07_Ext_03 Date 10-08-2023
    9 04-Aug-2023 Addendum_08_Comm_Clar Other 10-08-2023
    10 11-Aug-2023 Addendum_09_Ext_04 Date 17-08-2023
    11 11-Aug-2023 Addendum_10_Technical_Clar Other 17-08-2023

    Key Value

    Document Fees
    Refer document
    EMD
    INR 14648000.0 /-
    Tender Value
    Refer document

    BOQ Items

    Name of Work:SUPPLY, FABRICATION AND ERECTION OF STRUCTURAL STEEL, PIPING FABRICATION AND ERECTION, EQUIPMENT ERECTION, PAINTING AND INSULATION WORKS FOR GDS UNIT -NREP
    Sl. No. Item Description
    1SECTION 1
    2INSTALLATION OF EQUIPMENT (EQP)
    3Installation of static equipment supplied in single piece .For detailed work Itemdescription refer (sl no 1.1 section 1 ofAnnexure-I)
    4Erection of equipments weights up to 30 Tons
    5Erection of equipments weightsabove 30Tons & upto50 Tons
    6Erection of equipments weightsabove 50Tons & upto100 Tons
    7Installation of static equipment supplied in two/ multiple pieces .For detailed work Itemdescription refer (Item no 1.2 section 1 ofAnnexure-I)
    8Assembly, Installation of Static Equipment (Supplied in multiple pieces)- Fit-up, welding and pressure testing of equipment by equipment vendor and all other assistance by contractor
    91P27-CC-3026 - LCN SPLITTER - Dimension - Dia 2350; 50550 height _2 pieces 1P27-CC-3027- MCN SPLITTER- Dimention- Dia2300; 51550 height _ 2 pieces 1P27-CC-3028-BENZENE REMOVAL COLUMN- Dimention- Dia2500; 47525 height _ 2 pieces
    10Installation of Rotary equipments like pumps,agitators etc. For detailed work Itemdescription refer (Item no 1.6 section 1 ofAnnexure-I)
    11Erection of equipments
    12Installation of Package equipments like Air fin coolers, compressor, lube oil skid, PSA Unit, Refrigeration Unit, Caustic Washing Unit, Acid Gas Flare with supporting Str. and Chiller Package etc. For detailed work Itemdescription refer (Item no 1.7 section 1 ofAnnexure-I)
    13Erection of package majorly mounted on one or more skids with some assembly on the skid and interconnecting skids
    14Erection of equipments weights up to 50 Tons in single piece
    15Erection of equipments weights above 50Tons to 100MT in single piece
    16Assembly and Erection of package equipment supplied in knocked down condition like compressors, refrigeration unit, turbines, aircoolers etc. weight of air cooler includes structural weight. (Item no 1.7 section 1 ofAnnexure-I)
    17Erection and sub assembly of equipment
    18Installation of EOT Cranes/Hoist/Chain Pulley Blocks For detailed work Itemdescription refer (Item no 1.8 section 1 ofAnnexure-I)
    19Chain Pulley blocks (alongwith geared trolley) Capacity up to 10 Tons
    20Chain Pulley blocks (alongwith geared trolley) Capacity above 10 Tons to 20 Tons
    21Chain Pulley blocks (alongwith geared trolley) Capacity above 20 Tons to 30 Tons
    22Installation of safety shower/ sample cooler/ sample bombFor detailed work Itemdescription refer (Item no 1.9 section 1 ofAnnexure-I)
    23Safety shower
    24Sample Cooler/Sample Bomb
    25Installation of Steam supply and condensate manifolds at various locations and elevations.
    26Site hydrotesting of heat exchangersFor detailed work Itemdescription refer (Item no 1.10 section 1 ofAnnexure-I)
    27Hydro testing of heat exchanger (Shell side & Tube side)
    28Installation of all types of equipment internalsas per the Technical Specification andinstruction of Engineer-In-ChargeFor detailed work Itemdescription refer (Item no 1.12 section 1 ofAnnexure-I)
    29Trays,Demisters,down commer pipe,supportsetc
    30Installation of all types of equipment packings as per vendor/ licensors/ Technical Specification and instruction of Engineer-In-Charge For detailed work Itemdescription refer (Item no 1.14 section 1 ofAnnexure-I)
    31Packings
    32Sand filling of burried vessels
    33Filling in excavations, pits, trenches with selected River sand laid in layers of 200 mm compacted thickness by mechanical means including compact to 95% modified proctor density at OMC, watering etc. all as per technical specifications (Quantities for backfilling to be worked out by deducting volume of concrete from authorised excavation quantity.)
    34SECTION 2
    35ABOVE GROUND PIPING WORKS (PIP)
    36Fabrication and Installation of A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.1 section 2 ofAnnexure-I)
    37Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2services,Amine, caustic, HIC etc) For detailed work Itemdescription refer (Item no PIP.2.1.1 section 2 ofAnnexure-I)
    38Shop / Field Welding
    39Socket weld-All Thickness
    40Butt weld (SB)-All Thickness
    41Butt weld-Up to 10 mm
    42Butt weld-above 10 up to 20
    43Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    44All thickness
    45Carbon steel pipe IBR - All grade and specifications For detailed work Itemdescription refer (Item no PIP.2.1.2 section 2 ofAnnexure-I)
    46Shop / Field Welding
    47Socket weld-All Thickness
    48Butt weld (SB)-All Thickness
    49Butt weld-Up to 10 mm
    50Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    51All thickness
    52Carbon steel pipe - GalvanizedFor detailed work Itemdescription refer (Item no PIP.2.1.3 section 2 ofAnnexure-I)
    53Shop / Field Welding
    54Threaded (SB)-All Thickness
    55Butt weld-Up to 10 mm
    56Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    57All thickness
    58LTCS pipe - All grade and specifications including (NACE,H2 services, Caustic+Amine)For detailed work Itemdescription refer (Item no PIP.2.1.4 section 2 ofAnnexure-I)
    59Shop / Field Welding
    60Socket weld-All Thickness
    61Butt weld-Up to 10 mm
    62Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    63All thickness
    64Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services),For detailed work Itemdescription refer (Item no PIP.2.1.5 section 2 ofAnnexure-I)
    65Shop / Field Welding
    66Socket weld-All Thickness
    67Butt weld (SB)-All Thickness
    68Butt weld-Up to 10 mm
    69Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    70All thickness
    71Stainless steel /Inconnel steel pipe Non IBR- All grade ( SS 304, SS304L, SS316, SS321, SS 321L, SS DUAL)and specifications including (NACE,H2 services)For detailed work Itemdescription refer (Item no PIP.2.1.7 section 2 ofAnnexure-I)
    72Shop / Field Welding
    73Socket weld-All Thickness
    74Butt weld (SB)-All Thickness
    75Butt weld-Up to 10 mm
    76Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    77All thickness
    78Installation of CPVC piping
    79Fixing and installation of CPVC pipies having thermal stability for hot and cold water supply including all CPVC plain and brass threaded fittings including fixing the pipe with clamps st every 1 m spacing, this includes jointing of pipes with one step CPVC solvent and testing of joints complete as per derection of engineer incharge for various vatious nominal outer Dia pipes
    80Nominaldia pipe 1/2" and 3/4 "
    81Nominaldia pipe 1"
    82Nominaldia pipe 2"
    83Nominaldia pipe 3"
    84Nominaldia pipe 4"
    85Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    86All thickness
    87Fabrication and Installation of internal and externalcoatedpipes.
    88Welding- Field / shop
    89Butt weld-Up to 10 mm
    90Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    91All thickness
    92Installation of Pre-fabricated A/G piping works.For detailed work Itemdescription refer (Item no PIP.2.2 section 2 ofAnnexure-I)
    93Carbon steel pipe Non IBR - All grade and specifications including (NACE,H2, NACE+H2 services) For detailed work Itemdescription refer (Item no PIP.2.2.1 section 2 ofAnnexure-I)
    94Welding- Field
    95Butt weld-Up to 10 mm
    96Butt weld-above 10 up to 20
    97Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    98All thickness
    99Carbon steel pipe IBR - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.2 section 2 ofAnnexure-I)
    100Welding- Field
    101Butt weld-Up to 10 mm
    102Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    103All thickness
    104Carbon steel Galvanized - All grade and specifications including (NACE,H2services) For detailed work Itemdescription refer (Item no PIP.2.2.3 section 2 ofAnnexure-I)
    105Welding- Field
    106Threaded (SB)-All Thickness
    107Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    108All thickness
    109Alloy steel pipe Non IBR- All Grade P5/P9/P11/P22 including (NACE,H2 services) For detailed work Itemdescription refer (sl no PIP.2.2.5 section 2 ofAnnexure-I)
    110Welding- Field
    111Butt weld-Up to 10 mm
    112Butt weld-above 10 up to 20
    113Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    114All thickness
    115Stainless steel /Inconnel steel pipe Non IBR- All grade and specifications including (NACE,H2 services) For detailed work Itemdescription refer (Item no PIP.2.2.7 section 2 ofAnnexure-I)
    116Welding- Field
    117Butt weld-Up to 10 mm
    118Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    119All thickness
    120Fabrication and Installation of inside, inside out sidecoatedpipes.
    121Welding- Field
    122Butt weld-Up to 10 mm
    123Erection, Alignment, Supporting, Flushing, Pressure Testing, Drying etc,
    124All thickness
    125ERECTION OF VALVES
    126Erection of Flanged /welded valves/strainers/bellows (Except TSV/PSV & Control Valve). For detailed work Itemdescription refer (Item no PIP.2.3.1 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
    127All all sizes and for all pound ratings.
    128Erection of Flanged /welded/SandwichedPressure Safery valves/ Temperature Safety Valve of all ratings, all sizes. For detailed work Itemdescription refer (Item no PIP.2.3.2 section 2 ofAnnexure-I)
    129All all sizes and for all pound ratings. (For clalculating the inch dia, 2 timesinlet size will be considered)
    130Erection of Flanged /welded/SandwichedControl valves of all ratings with actuators and volume bottles For detailed work Itemdescription refer (Item no PIP.2.3.3 section 2 ofAnnexure-I) (Installation of valves for sizes 1.5"" and below shall be included in the installation of piping and shall not be considered for separate payement.Only valves 2 inch and above 2 inch shall qualify for measurement )
    131All all sizes and for all pound ratings.
    132SECTION 3
    133NON DESTRUCTIVE TEST (NDT)
    134Carry out non destructive testing and Post weld heat tretement work as per specification and instruction of engineer in chargeFor detailed work Itemdescription refer (Item no NDT.3.1 section 3 ofAnnexure-I)
    135Radiography test
    136Carrying out Radiography Test -Thickness (By -X-ray or gamma ray or Selinium 75)for sizes up to 2" by eliptical shot
    137Carrying out Radiography Test -By -Gamma Ray for sizes above 2"
    138Carrying out Radiography Test -By -SELINIUM 75 Source advanced technique (SAFE RAD) for sizes above 2"
    139Ultrasonic test
    140Carrying out ultrasonic Test - All thickness
    141Dye penetrant test
    142Carrying out DP Test - All thickness
    143Post weld heat tretement (PWHT)
    144Carrying out Post Weld Heat Treatment(PWHT) including hardness test
    145Carrying out PMI check (For work Itemdescription refer Annexure-I)
    146PMI check of raw material / welding joint( 3 spots / joint)
    147SECTION 5
    148STEAM TRACING WORK (STW)
    149Fabrication,Erection, alignment, supporting, welding ofSteam Tracing of Pipe Lines installation of supply & return manifolds as per drawings andspecification,For detailed work Itemdescription refer (Item no STW.5.1 section 5 ofAnnexure-I)
    150Carbon steel Size - 0.5" Nominal Dia
    151Carbon steel Size - 0.75" Nominal Dia
    152SECTION 6
    153PIPE SUPPORT WORKS (PSW)
    154Supply, Fabrication, Erection,blast cleaning, Painting of carbon steel/Stainless steel secondary /special Pipe Supports as per Technical Spcs. & as per Engineer Incharge. For detailed work Itemdescription refer (Item no PSW.6.1 section 6 ofAnnexure-I, for painting please refer section 7 of annexure I)
    155Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Carbon Steel secondary supports /special supports
    156Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Stainless Steel secondary supports /special supports
    157Supply, Fabrication,Erection,alignment,welding,site adjustment,bolting, of Alloy Steel secondary supports /special supports
    158Fabrication, surface prepration, painting and fixing, of Trunnion Support/ Dummy Pipe on pipe as per specification. For detailed work item description refer (Item no PSW.6.2 section 6 of Annexure-I)
    159Carbon Steel Trunnion Support on pipe as per specification.
    160Alloy Steel Trunnion Support on pipe as per specification.
    161Stainless Steel/ Inconnel steel Trunnion Support on pipe as per specification.
    162Supply Graphite Sheet of thickness 10 mm & installing as per support specificatiion
    163Supply Teflon sheet of thickness 10 mm & installing as per support specificatiion
    164Supply & installation of Calcium silicate plates for high temperature line used as isolators.- thickness 25 mm as per drawings.
    165Erection, Alignment and Load setting of Spring Supports. For detailed work item description refer (Item no PSW.6.3 section 6 of Annexure-I)(approx.
    166Installation of Davit Arm
    167Erection of davitsof various capacities at variouslocations and elevations on the structural platforms / pipe racks by weldingor bolting forlifting / loweringvalve/safety valves etc by providing tools, tackles, crane,machinary , scaffloding at various locations / elevations, consumeblesetc andnecessory skilled , unskilled manpower, safety , supervision etc. The workshall becarriedout as perthe specifications, drawings & instructions ofEngineer -in- Charge.
    168SECTION 7
    169SURFACE PREPARATION & PAINTING WORKS (SPP)
    170Surface preparation and painting works on external surface of Equipment/Piping/valves/Pipe supports including Arrow marking and colour band etc. For detailed work Itemdescription refer (Item no SPP.7.1 section 7 ofAnnexure-I)
    171Supply and application of painting on external surface of CS, LTCS, AS piping / equipmentincluding primary pipe supports,arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.2 section 7 ofAnnexure-I) painting system CS2 - temp. -14 to 100 dec.
    172All AG Piping
    173Touchup painting of piping spools, Equipment like vessels,exchangers etc
    174Supply and application of painting external surface of CS, LTCS, AS piping / Equipmentincluding primary pipe supports arrow marking and colour band asper paint system. For detailed work Itemdescription refer (Item no SPP.7.1.3 section 7 ofAnnexure-I) painting system CS3 - temp. 101 to 400 de.
    175All AG Piping
    176Touchup painting of piping spools, Equipment like vessels,exchangers etc
    177Supply and application of painting on external surface of CS, LTCS & LAS piping/ Equipment including primary pipe supports ,arrow marking and colour band asper paint system.For detailed work Itemdescription refer (Item no SPP.7.1.5 section 7 ofAnnexure-I) painting system CS5 - temp. -45 to 200 dec.
    178All AG Piping
    179Touchup painting of piping spools, Equipment like vessels,exchangers etc
    180Supply and application of painting on external surface of CS, LTCS & LAS pipingincluding primary pipe supports,arrow marking and colour band asper paint systemFor detailed work Itemdescription refer (Item no SPP.7.1.6 section 7 ofAnnexure-I) painting system CS6 - trmp. 201 to 540 dec
    181All AG Piping
    182Touchup painting of piping spools, Equipment like vessels,exchangers etc
    183Supply and application of painting on external surface of SS piping / Equipment including primary pipe supports,arrow marking and colour band asper paint systemFor detailed work Itemdescription refer (Item no SPP.7.1.7 section 7 ofAnnexure-I) painting system SS1 - temp.-45 to 200 dec
    184All AG Piping
    185Touchup painting of piping spools, Equipment like vessels,exchangers etc
    186Supply and application of painting on external surface of SS piping / Equipmentincluding primary pipe supports,arrow marking and colour band asper paint system For detailed work Itemdescription refer (Item no SPP.7.1.6 section 7 ofAnnexure-I) painting system SS2 - temp. 201 to 600 dec.
    187All UG Piping
    188Touchup painting of piping spools, Equipment like vessels,exchangers etc
    189Surface prepration by blast cleaning, Supply and application of painting on external surface of CS undergroundpiping ncluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating system. For detailed work Itemdescription refer (Item no SPP.7.1.9 section 7 ofAnnexure-I) painting system CB1temp. 25 to 65 dec.
    190All UG Piping
    191Surface prepration by blast cleaning, Supply and application of painting on external surface of CS under ground pipingincluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating systemFor detailed work Itemdescription refer (Item no SPP.7.1.10 section 7 ofAnnexure-I) painting system CB2- temp. 66 to 150 dec.
    192All UG Piping
    193Surface prepration by blast cleaning, Supply and application of painting on external surface of CS Under ground pipingincluding primary supports , arrow marking, banding, lettering and stenciling asper paint coating systemFor detailed work Itemdescription refer (Item no SPP.7.1.10 section 7 ofAnnexure-I) painting system CB3- temp. 151 to 400 dec.
    194All UG Piping
    195Surface prepration by blast cleaning, Supply and application of painting on external surface of carbon steel GIpiping /Equipment /un insulated tanks including primary supports , arrow marking, banding, lettering and stenciling asper paint coating system CG1For detailed work Itemdescription refer (Item no SPP.7.1.12 section 7 ofAnnexure-I) painting system CG1 - Temp upto 60 dec.
    196All AG Piping
    197Touchup painting of piping spools, Equipment like vessels,exchangers etc
    198Surface preparation, supply and application ofpaint on insulated and uninsulated piping /equipment forlettering and stenciling for the identification (Equipment number, equipment name and service description) as per specification provided elsewhere in the contract. (Item no SPP.7.1.9 section 7 ofAnnexure-I)
    199Identification lettering
    200Letter size - 25 mm
    201Letter size - 32 mm
    202Letter size - 50 mm
    203Letter size - 100 mm
    204Letter size - 150 mm
    205SECTION 8
    206STRUCTURAL WORKS (STR)
    207Supply, fabrication including machining of surface if any.For detailed work Itemdescription refer (Item no STR.8.1 section 8 ofAnnexure-I)
    208Supply, fabrication including machining of surface if any .For detailed work Itemdescription refer (Item no STR.8.1B section 8 ofAnnexure-I) for Semi Builtup sections.
    209Surface preparation and painting for steel structure
    210Surface preparation, providingand application of two coats (primer and finish coat)of FP-3A (Aromatic amine cured epoxy resin medium suitably pigmented) each coat of 100 micron. For detailed work Itemdescription refer (Item no STR.8.2.1 section 8 ofAnnexure-I)
    211Surface preparation, providing and application of SSPC-SP-10 Inorganic Zinc Silicate (FP-6), 1 coat, 75 µm, Epoxy High build (FP-3A), 1 coat, 170 µm Acrylic Polyurethane (FP-1), 1 coat, 40 µm, Total DFT at shop = 285 µm on all steel surfaces.For detailed work Itemdescription refer (Item no STR.8.2.2 section 8 ofAnnexure-I)
    212Surface preparation, providing and application of painting on ladders. For detailed work Itemdescription refer (Item no STR.8.2.3 section 8 ofAnnexure-I)
    213Surface preparation, Providing and applyingPainting on Handrails. For detailed work Itemdescription refer (Item no STR.8.2.4 section 8 ofAnnexure-I)
    214Blast cleaning as per standard SSPC-SP-10 including all tools and tackles, compressor, etc.all as per technical specifications (Item no STR.8..2 section 8 ofAnnexure-I)
    215Erection of prefabricated structural steel .For detailed work Itemdescription refer (Item no STR.8.4 section 8 ofAnnexure-I)
    216Supply, fabrication , erection of electroforged galvanised grating 25 mm Thk ( Weight approx. 35 kg/m2).For detailed work Itemdescription refer (Item no STR.8.5.0 section 8 ofAnnexure-I)
    217Supplying,storing,fabricating,delivering to site structural steel of Grade E250BR conforming to IS: 2062for MS Electroforged gratings tread with nosing plate with hot dip galvanizing (120 micron)
    218Supply, fabrication and Erection of hand rails on equipment platforms,technological structures etc.as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.6 section 8 ofAnnexure-I)
    219Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail, mid-rail and upright should be 32 NB (M) MS tubes, no toe guard (100mmx5mm) etc. all as per technical specificationsFor detailed work Itemdescription refer (Item no STR.8.6 A section 8 ofAnnexure-I)
    220Supply, fabrication and Erection of for structures, walkways, platforms (except platform around/on circular vessel) staircases: Top rail should be 32 NB (M) MS tubes but mid rail shall be 50X6 MS flat and vertical post shall be of angle section L50X50X6 with toe guard. For detailed work Itemdescription refer (Item no STR.8.6B section 8 ofAnnexure-I)
    221Erection of for MS galvanised grating tread for staircase at all elevations as per specification and drawings For detailed work Itemdescription refer (Item no STR.8.7 section 8 ofAnnexure-I)
    222Supplying,storing,fabricating,delivering, erection of structural steel of Grade E250BR conforming to IS: 2062for6/7 mm Thk Chequered Plates including hot dip galvanising (120 micron) at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
    223Supplying,storing,fabricating,delivering, erection of structural steel of Grade E250BR conforming to IS: 2062for8/9 mm Thk Chequered Plates including hot dip galvanising (120 micron) as per standard drawing no. TK-1ZZZA-CV-STD-0005 at all heights and levels as per drawingincludingtools, tackles,cutting, welding, consumables, etc for all types of structures in buildings, pipe racks, platforms, sheds, towers ,ladders etc , all complete as per technical specifications.
    224SECTION 9
    225UNDER GROUND PIPING WORKS (UGP)
    226Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 serivces) including blasting, primer painting, wrapping and coatingn as per specification . For detailed work Itemdescription refer (Item no UGP.9.1 section 9 ofAnnexure-I)
    227Fabrication of UG Piping for all thickness
    228Laying of UG piping (All thickness)
    229Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. The detailed specification for wrapping and coating is as under. For detailed work Itemdescription refer (Item no UGP.9.2 section 9 ofAnnexure-I)
    2303LPE coated (Only Field Joints)
    231Supply and filling river sand around UG piping for padding. For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
    232Application of lining on internal surface of pipes including field joint as per specification.For detailed work Itemdescription refer (Item no UGP.9.3 section 9 ofAnnexure-I)
    233Epoxy coating (Only Field Joints)
    234SECTION 11
    235MODIFICATION WORKS (MIS)
    236Modification of existing steel structures, platforms, ladders, gratings,etc. as per instruction of engineer in charge. For detailed work Itemdescription refer (Item no MIS.11.1 section 11 ofAnnexure-I)
    237Modification of Piping/additional works :-Fabrication ofmodified pipe spools/in situ modification by cutting grinding,cold bending,edge preparation,fit up welding, supporting, punch listing,dilution of punch list, flushing, testing,drying,final documentation etc. For detailed work Itemdescription refer (Item no MIS.11.2 section 11 ofAnnexure-I)
    238Carbon Steel Piping-All grades(Non IBR)
    239Cutting (Up to Pipe thickness 20 mm)
    240Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
    241Erection/Supporting/punch listing/dilution of punch list (All thickness)
    242Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
    243Carbon Steel Piping-All grades( IBR)
    244Cutting (Up to Pipe thickness 20 mm)
    245Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
    246Erection/Supporting/punch listing/dilution of punch list (All thickness)
    247Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
    248Alloy Steel Piping- All grades (NIBR)
    249Cutting (Up to Pipe thickness 20 mm)
    250Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
    251Erection/Supporting/punch listing/dilution of punch list (All thickness)
    252Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
    253Stainless Steel -All grades (NIBR)
    254Cutting (Up to Pipe thickness 20 mm)
    255Grinding/Edge prpeparation/Bevelling/Fit Up/Welding (Up to Pipe thickness 20 mm)
    256Erection/Supporting/punch listing/dilution of punch list (All thickness)
    257Hydrotesting/Flushing/Reinstatement/documentation (All thickness)
    258Fabrication of Carbon steel mitres,concentric/eccentric reducers etcas per drawing & specification provided in the contract-Total inch dia welding involved in the fabrication will be considered for payment.
    259Mitres Bends- 90 deg, 60 deg. & 45 deg
    260Eccentric reducer
    261Concentric reducer
    262Fabricationand installation of ReinforcementPads for pipe connections where ever required from pipe supplied as FIM. Cutting, erection, fit up, welding, providing tale hole and leak test testing ( including DPT/MPT) if required and per forming PMI of the sameby using alloy analysers as per specification, drawings, instructions from EIC. Note :ReinforcementPads are for branch pipe connections
    263Reimforcement Pad for branch size : Carbon steel piping including - CS, CS IBR, CS H2, CS NACE, CVS INT COATED ,CSNACE+AMINE etc
    2643.0 INCH NB
    2654.0 INCH NB
    2666.0 INCH NB
    2678.0 INCH NB
    26810.0 INCH NB
    26912.0 INCH NB
    27014.0 INCH NB
    27120.0 INCH NB
    27224.0 INCH NB
    27328.0 INCH NB
    274Reimforcement Pad for branch size - Alloy steel Piping -AS, AS IBR, AS H2, AS CATALYST PIPING etc.
    2753.0 INCH NB
    2764.0 INCH NB
    277Reimforcement Pad for branch size - SS piping,All grade ( SS 304, SS304L, SS316, SS321, SS 321L, SS DUAL)and specifications including (NACE,H2 services)
    27814.0 INCH NB
    279Bolt Tensioning:
    280Carrying out tensioning of bolted joints on all types of piping as called for in Specification no TP-1ZZZA-PI-SPE-0005_D1 on already erected systemincluding supply of all materials, recording devices, instruments etc; Providingall normal andspecial equipment and gadgets, skilled / un skilled labour, pecialist,supervisory staffand completing the work in all respects as per specifications andinstructions ofengineer-in-charge. some joints may require bolt tensioning more thanonce, but,payment for one joint shall be made only once. -
    281150# joints
    282NB 14.000 INCHES
    283NB 16.000 INCHES
    284NB 18.000 INCHES
    285NB 20.000 INCHES
    286NB 24.000 INCHES
    287NB 28.000 INCHES
    288NB 30.000 INCHES
    289300# joints
    290NB 12.000 INCHES
    291NB 14.000 INCHES
    292NB 16.000 INCHES
    293NB 24.000 INCHES
    294NB 28.000 INCHES
    295600# JOINTS
    296NB 6.000 INCHES
    297NB 8.000 INCHES
    298NB 10.000 INCHES
    299NB 12.000 INCHES
    300installation of Piping Special parts
    301Supply anderection of SS 316 L wire mesh for bird protectionscreen on pipe as per specification
    302Installation of splash guard on flanges
    303Installation of OWS FUNNEL STRAINER as per specification
    304supply and installation of site fabricated extended valve stem as per drawing
    305BENDING OF PIPES FOR PREPARATION OF RINGS :
    306The job includes bending of pipes in the required curvature and preparation of rings by supplying of all tools, tackles, labour and supervision to complete the job as per instructions and to the full satisfactionof the Engineer-in-Charge. This item will be operated as per instruction ofEngineer-in-Charge.
    3070.5 inch
    3080.75 inch
    3091 Inch
    3101.5 inch
    3112 inch
    312SECTION 12
    313LABOUR RATES (MIS)
    314Providing skilled/unskilled manpower with all the tools & tackles, consumables, brooms, dial indicators, laser alignment instruments, supervision, safety, PPEs etc. for carrying out pre commissioning/ commissioning activities and completing the work as per the instruction and complete satisfaction of the Owner"s/engineer In charge.For detailed work Itemdescription refer (Item no MIS.12.1 section 12 ofAnnexure-I) in two shifts( each shift of 12 hrs)
    315Pipe fitter
    316Mill wright fitter
    317ARC welder
    318TIG welder
    319Helper
    320Rigger
    321Gas cutter
    322Grinder
    323Electrician
    324Painter
    325Structural Fitter
    326Structural Welder
    327Tack Welder
    328Job Supervisor
    329SECTION 13
    330ANCHOR FASTENERS WORKS (HILTI or other equivalent as approved by Engineer in Charge)
    331Supply,drilling and fixing of mechanical /Chemical expansion anchor fastener of required size and length as per the Instruction of Engineer in-Charge For detailed work Itemdescription refer (Item no MIS.13.1 section 13 ofAnnexure-I)
    332Chemical Anchor Fasteners-Supply & Fixing
    333M12 X 150 mm
    334M16 X 150 mm
    335M20 X 150 mm
    336M12 X 180 mm
    337M25 X 200 mm
    338Mechanical Anchor Fasteners-Supply & Fixing
    339M8 X 95 mm
    340M10 X 100 mm
    341M12 X 120 mm
    342M16 X 150 mm
    343M20 X 180 mm
    344M25 X 200 mm
    345SECTION 14
    346SCAFFOLDING WORKS
    347Providing and installating independent steel scaffoldings at various locations and elevations and making working platforms & approach ladder as per the projectsafety specifications and as per IS 2750-1964to use as optional item as per requirement of the plant. For detailed work Itemdescription refer (Item no 14.1 section 14 ofAnnexure-I) This Item is optional item to be operated only upon instructions of EIC at all levels.
    348Grade slab to &up to 8 meters
    349From above 8 meters to & up to 12 meters
    350From above 12 meters to & up to 24 meter
    351From 24 meters & above
    352SECTION 15
    353HIRING OF EQUIPMENT/MACHINERY (MIS)
    354Mobilization of Multiaxiel hydrolic trailer of capacity of 400Mt with Primemover along with operator, helper, mechanic, fuel, consumables, tools & tackles and spare parts etc as per instructions of engineer in charge. Quoted rates includes mobilization, demobilization, certification as oper requirement from approving authorities ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
    355Mobilisation and demobilization of erection equipment on hiringfor site erection activity as per instructions of EIC of EPCM1.For detailed work Itemdescription refer (Item no MIS.15.1 section 15 ofAnnexure-I)
    356Crane of capacity 250 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
    357Crane of capacity 650 MT ( shift hours = 12 hours working) monthly days = calender days. Sunday and holiday working will be on prorata basis.
    358SECTION 16
    359FIRE FIGHTING EQUIPMENTS (MIS)
    360Installation of Fire fighting equipments works.For detailed work Itemdescription refer (Item no 16.1 section 16 ofAnnexure-I)
    361Item with Size/Dimension
    362Fire Hydrant system
    363Single Headed Hydrant Valve, conforming to IS: 5290 Type-A, Stainless Steel conforming to IS: 3444 Gr. I, 80 mm NB Flange, ASME B 16.5 Cl.-150 FF, complete with instantaneous female coupling with blank cap and chain. - 65 NB
    364Hose Box (Outdoor Type)- MOC-FRP, Grade/Pedestal Mounted Type. - 900 MM * 600 * 250
    365Hose Box (Indoor Type) - MOC- FRP, Wall Mounted Type. - 900 MM * 600 * 250
    366Fire Hose with Instantaneous M/F Couplings (SS 304) conforming to IS: 636, Type-B. - 65 NB * 150M
    367Universal Branch Pipe with Nozzle, SS 304, as per IS: 2871. - 65 NB * 20MM
    368Hydrant Wrench, MOC - Mild Steel conforming to IS: 513, as per IS: 903 - 65 NB
    369Hose Reel, Swinging Type, Wall Mounted, Type-A, 25 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 124 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. - 25 NB *40M
    370Horizontal Hose Reel, Grade/Stand Mounted, Type-B, 40 NB Flanged Inlet Connection, Outlet Connection -25mm NB of 40m length; Threads as per IS 2643, Nozzle - Type – II with a triple purpose (jet/spray/off) SS-316 nozzle, Flow not less than 350 lpm @ 7 kg/cm2. and horizontal throw of not less than 6 mtrs (in still wind condition), conforming to IS: 884. -25 NB *40M
    371500 to 1000 GPM variable flow capacity Long Range Water Cum Foam Monitor(HVLRM), UL / FM / VdS approved, Stand Post Mounted, Manually Operated Type, MOC-SS 316, 100 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with JRCP, hoses and nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose from JRCP or Foam Tender. - 100NB
    3721000 to 2000 GPM variable flow capacity Long Range Water Cum Foam Monitor(HVLRM), UL / FM / VdS approved, Stand Post Mounted, Manually Operated Type, MOC-SS 316, 150 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with JRCP and nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose from JRCP or Foam Tender. - 150 NB
    373500 to 1000 GPMvariable flow capacity Long Range Water Cum Foam Monitor(HVLRM), Tower Mounted and Remote Operated Type, UL / FM / VdS approved, MOC-SS 316, 100 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with monitor nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose by Foam Tender, Monitor Control Panel with mounting accessories, Portable Monitor Remote Controller suitable for operating the Tower Monitor from a distance of about 75 m, 6" Size Motor Operated Gate Valve (MOV),all required power and control cabling and accessories etc. All electrical & instrumentation items of this equipment shall be suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Weather protection for control panel enclosure shall be minimum IP67. - 100 NB
    3741000 to 2000 GPMvariable flow capacity Long Range Water Cum Foam Monitor(HVLRM), Tower Mounted and Remote Operated Type, UL / FM / VdS approved, MOC-SS 316, 100 mm NB flanged inlet, ASME B 16.5 CL. - 150, FF, complete with monitor nozzle having 63NB male inletsuitable for forced foam solution induction through 63 mm flexible hose by Foam Tender, Monitor Control Panel with mounting accessories, Portable Monitor Remote Controller suitable for operating the Tower Monitor from a distance of about 75 m, 8" Size Motor Operated Gate Valve (MOV),all required power and control cabling and accessories etc. All electrical & instrumentation items of this equipment shall be suitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Weather protection for control panel enclosure shall be minimum IP67. - 150 NB
    375Pressure Gauge, SS 304, 1/2" MNPT End Conection. - 15 MM * 150 MM DAIL
    376Automatic Air Release Valve, SS 304, Inlet Connection - 1/2" MNPT.- 25 NB
    377Restriction Orifice, Single Stage, with integrated body and handel, SS 304, Class - 150# - 80MM * 40 * 3
    3782-way Breaching Inlet flanged outlet with 2 male instantaneous inlets shall be compatible for Foam Tender/Nurser. MOC - SS 304 or Gunmetal. - 80 MM * 63 MM
    379Portable Foam Monitor, 2000 GPM capacity @ 7 kg/cm2, Trolley/Trailer Mounted Type, MOC - SS 316, UL Listed. - 100 MM
    380Foam Concentrate Barel of 500 L Capacity filled with UL Listed AFFF 3% Foam Concentrate. - 500 L
    381DELUGE WATER SPRAY SYSTEMS (MVWS SYSTEM + HVWS SYSTEM + WATER CURTAIN SYSTEM)
    382CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 150 MM
    383CS Deluge Valve with Dry Pilot Trim, Open Skid Type, Horizontal Inlet & Horizontal Outlet, UL/FM/Vds Approved, complete with with Test, Alarm & Drain Equipment. - 100 MM
    384MVW Spray Nozzle with 1/2" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 15 MM
    385HVW Spray Nozzle with 3/4" MNPT end connection, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 20 MM
    386Quartzoid Bulb Detector with 1/2" MNPT end connection, MOC - Brass with Nickel chrome plated, K-80, Temp. Rating-79 deg. C, UL Listed. - 15 MM
    387Water Curtain Nozzle with 1/2" MNPT end connection, K- 58, MOC - Stainless Steel with corrosion resistant coating, UL Listed. - 15 MM
    3882-way Solenoid Valve, Intrinsically Safe, 1/2" MNPT end connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.- 15 MM
    389Pressure transmitters, Intrinsically safe, M20 X 1.5F End Connection, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. - 15 MM
    390Pressure Gauge, SS 304, 1/4" MNPT End Conection. - 15 MM * 100 mm Dial
    391Air Filter Regulator, SS 304, 1/2" NPT End Conection. - 15 MM
    392Limit Switch for Gate Valve located on up-stream of Deluge Valve, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.
    393Deluge Valve Local Control Panel (DVLCP) for local manaul activation with push button arrangement, uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum. Power supply for DVLCP shall be derrived from inerfaced F&G Panel located at unit Control Room.
    394Junction Boxes (Separate JBs for Solenoid Valve and Pressure Transmitters), uitable for hazardous area classification Zone-1, Gas Group IIA/IIB/IIC, T3 as minimum.
    395Cabling between DVLCP, Solenoid Valve, Pressure Transmitters and JBs, including termination along with supply of all required cables and accessories.
    396Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 150 * 100* 6
    397Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 100 *80*6
    398Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 100 *50 *6
    399Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 80 *50*3
    400Restriction Orifice Plate, Single Stage, with integrated body and handel, SS 304, Class -150# - 50 *25 *3
    401FIRE EXTIGUISHER
    402DCP Portable Fire Extinguisher, Cartridge Operated Conforming to IS: 15683, complete with accessories and FRP cabinet. - 6 Kg.
    403DCP Portable Fire Extinguisher, Cartridge Operated, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 9 Kg.
    404DCP Wheeled Fire Extinguisher, CO2 Cylinder / Cartridge Operated, Conforming to IS: 16018, complete with accessories and FRP cabinet. - 50 Kg.
    405CO2 Portable Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 4.5 Kg.
    406CO2 Trolley Mounted Fire Extinguisher, Conforming to IS: 15683, complete with accessories and FRP cabinet. - 22.5 Kg.
    407Trolley Mounted type Water Mist & Compressed Air Foam (CAF) Fire Fighting Unit, 50L Capacity (High Pressure Design), Conforming to DIN EN3.- 50 L
    408Set of Fire Buckets (9 lit. capacity each), one set shall consist of 4 Nos. Fire Buckets, with suitable MS mounting stand strong enough to hold the weight of 04 nos. sand filled buckets of 9 liter capacity each with Canopy, Conforming to IS: 2546. - 9L
    409SECTION 18
    410Carry out Mechanical Tie in works / B L connectionsfor pipelines at all location and elevation as per drawinginvolving cutting , welding and NDT works .For detailed work Itemdescription refer (Item no MIS.18.1 section 18 ofAnnexure-I)
    411For tapping size up to 2"
    412For tapping sizefrom 3" to 10"
    413For tapping sizefrom 12" to 18"
    414For tapping sizefrom 20" to 28"
    415For tapping sizefrom 30" to 36"
    416SECTION 19
    417INSULATION OF EQUIPMENT GDS
    418Insulation Type - IH - Insulation Thickness in mm-25
    419Insulation Type - IH - Insulation Thickness in mm-40
    420Insulation Type - IH - Insulation Thickness in mm-50
    421Insulation Type - IH - Insulation Thickness in mm-65
    422Insulation Type - IH - Insulation Thickness in mm-75
    423Insulation Type - IH - Insulation Thickness in mm-100
    424Insulation Type - IH - Insulation Thickness in mm-115
    425Insulation Type - IS - Insulation Thickness in mm-25
    426Insulation Type - PP - Insulation Thickness in mm-25
    427SECTION 20
    428INSULATION OF PIPING GDS
    429Insulation type - IH - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
    430Insulation type - IH - Insulation Thickness - 40 - Pipe+fittings+flanges+valves+inline valves+supports
    431Insulation type - IH - Insulation Thickness - 50 - Pipe+fittings+flanges+valves+inline valves+supports
    432Insulation type - IH - Insulation Thickness - 55 - Pipe+fittings+flanges+valves+inline valves+supports
    433Insulation type - IH - Insulation Thickness - 65 - Pipe+fittings+flanges+valves+inline valves+supports
    434Insulation type - IH - Insulation Thickness - 75 - Pipe+fittings+flanges+valves+inline valves+supports
    435Insulation type - IH - Insulation Thickness - 90 - Pipe+fittings+flanges+valves+inline valves+supports
    436Insulation type - IH - Insulation Thickness -100 - Pipe+fittings+flanges+valves+inline valves+supports
    437Insulation type - IH - Insulation Thickness -115 - Pipe+fittings+flanges+valves+inline valves+supports
    438Insulation type - IS - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
    439Insulation type - IS - Insulation Thickness - 40 - Pipe+fittings+flanges+valves+inline valves+supports
    440Insulation type - IS - Insulation Thickness - 50 - Pipe+fittings+flanges+valves+inline valves+supports
    441Insulation type - IT - Insulation Thickness - 25 - Pipe+fittings+flanges+valves+inline valves+supports
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