Tender For Pre Fabricated Pipe Spools ( Package B), Golaghat-Assam

Pre Fabricated Pipe Spools ( Package B) Design, Engineering, Manufacturing, Procurement Of Materials And Bought Out Components, Assembly At Shop, Testing At Manufacturers Works, Inspection By Tpia, Packing, Supply Of Pre Fabricated Pipe Spools ( Package B) , Piping Spoolsupply, Fabrication & Delivery At Site: - Supply Ofpiping Materials Like, Pipe, Fittings, Flanges, Valves For Drain/Vent & Instruments, Fabrication, Ndt,Rfid Taging, Packing, Transportation And Delivery Etc Of Fabricated Spools At Site. - Fabrication Of Piping Spools Including Cutting, Edge Preparation, (Inclusive Of Grinding The Edges Of Pipe, Fittings, Flanges Etc. To Match With The Mating Edges Of Uneven/Differentthickness Wherever Required); Fitup, Bending, Preheating/ Post Heating Wherever Required, Welding (Including Stress Relieving), Threading, Tappings For Pressure Gauges, Thermowells, Sample Connections And Fittings, Like Elbows, Reducers, Tees, Piping Specials Such As Mitres And Fabricated Fittings, Vents, Drains, Reinforcement Pads Also Includes Supports Welding Which Needs To Be Welded With Parent Spool, Cleaning & Flushing By Water/Compressed Air - Surface - Preparartion, Application Of Primer, Intermdiate And Final Coat , Marking As Perpainting Specification. Cost Of Painting To Be Included In Unit Rate For Supply Part In Mt. - All Type Of Testing As Specified In The Specification For Non- Destructive Examination Of Piping, Draining Of Water , Drying By Compressed Air, - Performing Positive Material Identification(Pmi) Using Alloy Analysers: - Engaging Approved Third Party Inspection Agency (Tpia) For Stage Wise Inspection For Procurementand Fabrication, Inspection Release Notesall Inclusiveas Per Approved Qap/Itp - Packing And Delivery Of Fabricated Spoolsat Numaligarh Site - Including All Consumables, Labour, Machineries, Supervision, Preparation & Submission Of Necessary Spool Mark Up Plan , Quality Document , Final Documentation Etc. Needed To Complete Work As Per Specifications And Drawings - Quoted Rate Shall Includes Water And Power Arrangement . - Bidder Quoted Rate Shall Includes All Charges Towards Handing Over Of Material To Store /Contractor And Obtaining Documentation For Delivery Of Piping Spools. - Valves Sw/Bw For Drain/Vent/Instrument Connection For Big Bore Lines Are In Vendor Scope. - Supports Welded Directly To Pipe Only From Parent Pipe Is Included In Vendor . Vendor Shall Follow Minimum Basic Criteria For Spool Fabrication. - Manpower Deployment : Providing Skilled Personnel Till The Contract Period At Nrl Site For Spool Management ,Monitoring, Coordination As Per Sow Document (Tp-1P30a-Pi-Sow-0001) Clause 15 (Site Support) Note:- Quantities Mentioned Below May Varies ± 10% For 6 And Above & 15% For Upto 4 Sizes. , Supply Of Piping Materials - Pipe , Fittings , Flanges , Valves Sw/Bw For Drain/Vent/Instrument Connection, Ndt, Testing, Painting,Transportation And Delivery Etc Of Piping Spools At Site. Categoryofmaterialgroup:Alloy Steel : Thk. <= 10Mm , As Ibr , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. <= 10Mm , Cs Galv , Cs H2 , Cs Ibr , Cs Internal Coated , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Categoryofmaterialgroup:Stainless Steel : Thk. <= 10Mm , Ss 304L Nace , Ss 316L , Ss 321 Nace , Categoryofmaterialgroup:Alloy Steel : Thk. > 10Mm And <= 20Mm , As Ibr , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. > 10Mm And <= 20Mm , Cs H2 , Cs Ibr , Cs Internal Coated , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Categoryofmaterialgroup:Stainless Steel : Thk. > 10Mm And <= 20Mm , Ss 304L Nace , Ss 316L , Ss 321 Nace , Categoryofmaterial Group:Carbon Steel : Thk. > 20Mm And <= 30Mm , Cs H2 , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Primary Pipe Support - Weldedable Supports (As Per Scope Defined Elsewhere In The Tender Document) Pad, Trunnion, Corrosion Pad, Pipe Shoe, Vessel Clits Etc. , Categoryofmaterialgroup:Alloy Steel , Categoryofmaterial Group:Carbon Steel , Categoryofmaterialgroup:Stainless Steel , Fabrication Cost, Scope As Per The Material Requisition. Thk. <= 10Mm Carbon Steel Piping (Non Ibr); , Fabrication , Carbon Steel Piping (Nace); , Fabrication , Carbon Steel Piping (Ibr); , Fabrication , Carbon Steel Piping (H2); , Fabrication , Alloy Steel Piping (Sour); , Fabrication , Alloy Steel Piping (Non Ibr); , Fabrication , Alloy Steel Piping (Ibr); , Fabrication , Stainless Steel Piping (Non Ibr); , Fabrication , Stainless Steel Piping (Nace); , Fabrication , Carbon Steel Piping (Internal Epoxy Coated); , Fabrication , Galvanised Carbon Steel Piping (Threaded - Seal Weld ) , Fabrication , Thk. > 10Mm And <= 20Mm Carbon Steel Piping (Non Ibr); , Fabrication Upto 24 Inch , Fabrication Nb 26 Inch - 30 Inch , Carbon Steel Piping (Nace); , Fabrication Upto 24 Inch , Fabrication Nb 32 Inch - 48 Inch , Carbon Steel Piping (Ibr); , Fabrication , Carbon Steel Piping (H2); , Fabrication , Alloy Steel Piping (Sour); , Fabrication , Alloy Steel Piping (Non Ibr); , Fabrication , Alloy Steel Piping (Ibr); , Fabrication , Stainless Steel Piping (Non Ibr); , Fabrication , Stainless Steel Piping (Nace); , Fabrication Upto 24 Inch , Fabricationabove 48 Inch , Carbon Steel Piping (Internal Epoxy Coated); , Fabrication Upto 24 Inch , Fabrication Nb 26 Inch - 30 Inch , Fabrication Nb 32 Inch - 48 Inch , Thk. > 20Mm And <= 30Mm Carbon Steel Piping (Non Ibr); , Fabrication , Carbon Steel Piping (Nace); , Fabrication Upto 24 Inch , Fabricationabove 48 Inch , Carbon Steel Piping (H2); , Fabrication , Addition- Deletion Cost Modification Works As Defiened In Scope Of Work - Including Necessary Consumables, Manpower, Tools, Machineries, Retesting Etc. Complete In All Respect. This Item Will Be Operated As Per Instruction Ofinspection Incharge Only. Ref. Detailed Procedure Attached For Modiication Work In Measurement Of Works In Scope Of Work Annexure--2 Of Material Requisition Cutting Andgrinding Ofwelded Joints For All Material Grades Undermaterial Group : Carbon Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : 26 In To 30 In , Size : 32 In To 48 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Alloy Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , For All Material Grades Undermaterial Group :Stain Less Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : Above 48 In , Edgepreparation, Fit Up Andwelding For All Material Grades Undermaterial Group : Carbon Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : 26 In To 30 In , Size : 32 In To 48 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Alloy Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , For All Material Grades Undermaterial Group :Stainless Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : Above 48 In , Manpower Deployment : Plant Location : Rptu For Nrl Expansion Project At Numaligarh Refinery Providing Skilled Personnel Till The Contract Period At Nrl Site For Spool Management, Monitoring, Coordination. Scope Includes But Not Limited To Below. • Coordination With Warehouse Incharge. • Coordination With Site Team And Coordination With Prefabrication Shop Team For Sequence Of Material Required At Site And Get The Material In Sequence With Respect To Erection Sequence. • Providing Computer 3 Nos Equipped With Necessary Software At Site Along With Deplyment Of Specialist , Updation Of Lhs In System ,In Co-Ordinatinon With Mechanical Contractor, Erection Report, Material Constrain Report (Loop Wise, System Wise, Line Wise Etc.) . Quoted Rates Shall Include All Lodging, Boarding, Transport Arrangement, Mobilisation, Demobilisation ,Insurance ,All Statutory Requirements,Contractors Overhead And Profits Cost Etc. , Manpower Supply For Coordination With Warehouse For Receipt Of Material , Entry Of Material Inside Refinery , Coordination With Site Team And Coordination With Prefabricated Spool Vendor Shop Team For Sequence Of Material Required At Site And Get The Material In Sequence With Respect To Erection Sequence. Minimum 1 Nos Specialist , Manpower Supply For Along Withcomputer 3 Nosequipped With Necesarysoftware At Site Along With Deployment Of Specialist , Updation Of Lhs In System, In Co-Ordinatinon With Mechanical Contractor, Erection Report, Material Constrain Report (Loop Wise, System Wise, Line Wise Etc.). Minimum 1 Nos Specialist

Sr No	CorrigendumDate	Corrignedum	CorrigendumType	NewSubmissionDate
1	19-Jun-2023	Corrigendum 1	Date	17-07-2023
2	28-Jun-2023	Cirrigendum 2	BOQ	17-07-2023
3	17-Jul-2023	Bid Auto Extn Corrigendum	Bid Auto Extn Corrigendum	24-07-2023
4	20-Jul-2023	Corrigendum -3	Technical Bid	24-07-2023
5	25-Jul-2023	Corrigendum 4	Date	07-08-2023
6	07-Aug-2023	Corrigendum 5	Date	21-08-2023
7	17-Aug-2023	Corrigendum 6	Other	21-08-2023
8	22-Aug-2023	Corrigendum 7	Date	24-08-2023
9	25-Aug-2023	Corrigendum 8	Date	28-08-2023
10	25-Aug-2023	Corrigendum 9	Technical Bid	28-08-2023

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Name of Work: Manufacturing, procurement of materials and bought out components, assembly at shop, Inspection including inspection by TPIA, Testing at manufacturer"s works, packing, supply , including transportation of PRE FABRICATED SPOOL WITH MATERIALas per material requisition attached on DAP Site basis for NRL RPTU project at NRL, Numaligarh, Golaghat District, Assam

Sl. No.	Item Description
1	PIPING SPOOLSUPPLY, FABRICATION & DELIVERY AT SITE: - Supply ofpiping materials like, pipe, fittings, flanges, valves for drain/vent & instruments, fabrication, NDT,RFID taging, Packing, transportation and delivery etc of fabricated spools at site. - Fabrication of Piping Spools including cutting, edge preparation, (inclusive of grinding the edges of pipe, fittings, flanges etc. to match with the mating edges of uneven/differentthickness wherever required); fitup, bending, preheating/ post heating wherever required, welding (including stress relieving), threading, tappings for pressure gauges, thermowells, sample connections and fittings, like elbows, reducers, tees, piping specials such as mitres and fabricated fittings, vents, drains, reinforcement pads also includes supports welding which needs to be welded with parent spool, cleaning & flushing by water/compressed air - Surface - preparartion, application of primer, intermdiate and final coat , marking as perpainting specification. Cost of painting to be included in unit rate for supply part in MT. - All type of testing as specified in the specification for Non- Destructive Examination of Piping, draining of water , drying by compressed air, - Performing Positive Material Identification(PMI) using alloy analysers: - Engaging approved Third Party Inspection agency (TPIA) for stage wise inspection for procurementand fabrication, inspection release notesall inclusiveas per approved QAP/ITP - Packing and delivery of fabricated spoolsat Numaligarh site - Including all consumables, labour, machineries, supervision, preparation & submission of necessary spool mark up plan , quality document , final documentation etc. needed to complete work as per specifications and drawings - Quoted rate shall includes water and power arrangement . - Bidder quoted rate shall includes all charges towards handing over of material to store /contractor and obtaining documentation for delivery of piping spools. - Valves SW/BW for drain/vent/instrument connection for big bore lines are in vendor scope. - Supports welded directly to pipe only from parent pipe is included in vendor . vendor shall follow minimum basic criteria for spool fabrication. - Manpower deployment : Providing skilled personnel till the contract period at NRL site for spool management ,Monitoring, Coordination as per SOW document (TP-1P30A-PI-SOW-0001) clause 15 (Site Support) Note:- Quantities mentioned below may varies ± 10% for 6" and above & 15% for upto 4" sizes.
2	Supply of Piping materials - Pipe , fittings , flanges , Valves SW/BW for drain/vent/instrument connection, NDT, Testing, Painting,Transportation and Delivery etc of PIPING SPOOLS at site. CategoryOfMaterialGroup:Alloy steel : THK. <= 10MM
3	AS IBR
4	AS NON IBR
5	CategoryOfMaterial Group:Carbon steel : THK. <= 10MM
6	CS GALV
7	CS H2
8	CS IBR
9	CS INTERNAL COATED
10	CS NACE
11	CS NACE+H2
12	CS NON IBR
13	CategoryOfMaterialGroup:Stainless Steel : THK. <= 10MM
14	SS 304L NACE
15	SS 316L
16	SS 321 NACE
17	CategoryOfMaterialGroup:Alloy steel : THK. > 10MM AND <= 20MM
18	AS IBR
19	AS NON IBR
20	CategoryOfMaterial Group:Carbon steel : THK. > 10MM AND <= 20MM
21	CS H2
22	CS IBR
23	CS INTERNAL COATED
24	CS NACE
25	CS NACE+H2
26	CS NON IBR
27	CategoryOfMaterialGroup:Stainless Steel : THK. > 10MM AND <= 20MM
28	SS 304L NACE
29	SS 316L
30	SS 321 NACE
31	CategoryOfMaterial Group:Carbon steel : THK. > 20MM AND <= 30MM
32	CS H2
33	CS NACE
34	CS NACE+H2
35	CS NON IBR
36	Primary Pipe Support - Weldedable supports (as per Scope defined elsewhere in the tender document) PAD, TRUNNION, CORROSION PAD, Pipe Shoe, Vessel clits etc.
37	CategoryOfMaterialGroup:Alloy steel
38	CategoryOfMaterial Group:Carbon steel
39	CategoryOfMaterialGroup:Stainless Steel
40	Fabrication Cost, scope as per the material requisition. THK. <= 10MM CARBON STEEL PIPING (NON IBR);
41	FABRICATION
42	CARBON STEEL PIPING (NACE);
43	FABRICATION
44	CARBON STEEL PIPING (IBR);
45	FABRICATION
46	CARBON STEEL PIPING (H2);
47	FABRICATION
48	ALLOY STEEL PIPING (SOUR);
49	FABRICATION
50	ALLOY STEEL PIPING (NON IBR);
51	FABRICATION
52	ALLOY STEEL PIPING (IBR);
53	FABRICATION
54	STAINLESS STEEL PIPING (NON IBR);
55	FABRICATION
56	STAINLESS STEEL PIPING (NACE);
57	FABRICATION
58	CARBON STEEL PIPING (Internal Epoxy Coated);
59	FABRICATION
60	GALVANISED CARBON STEEL PIPING (THREADED - Seal weld )
61	FABRICATION
62	THK. > 10MM AND <= 20MM CARBON STEEL PIPING (NON IBR);
63	FABRICATION UPTO 24 INCH
64	FABRICATION NB 26 INCH - 30 INCH
65	CARBON STEEL PIPING (NACE);
66	FABRICATION UPTO 24 INCH
67	FABRICATION NB 32 INCH - 48 INCH
68	CARBON STEEL PIPING (IBR);
69	FABRICATION
70	CARBON STEEL PIPING (H2);
71	FABRICATION
72	ALLOY STEEL PIPING (SOUR);
73	FABRICATION
74	ALLOY STEEL PIPING (NON IBR);
75	FABRICATION
76	ALLOY STEEL PIPING (IBR);
77	FABRICATION
78	STAINLESS STEEL PIPING (NON IBR);
79	FABRICATION
80	STAINLESS STEEL PIPING (NACE);
81	FABRICATION UPTO 24 INCH
82	FABRICATIONABOVE 48 INCH
83	CARBON STEEL PIPING (Internal Epoxy Coated);
84	FABRICATION UPTO 24 INCH
85	FABRICATION NB 26 INCH - 30 INCH
86	FABRICATION NB 32 INCH - 48 INCH
87	THK. > 20MM AND <= 30MM CARBON STEEL PIPING (NON IBR);
88	FABRICATION
89	CARBON STEEL PIPING (NACE);
90	FABRICATION UPTO 24 INCH
91	FABRICATIONABOVE 48 INCH
92	CARBON STEEL PIPING (H2);
93	FABRICATION
94	Addition- Deletion Cost Modification Works as defiened in scope of work - including necessary consumables, manpower, tools, machineries, retesting etc. complete in all respect. This item will be operated as per instruction ofInspection incharge only. Ref. Detailed procedure attached for modiication work In measurement of works in Scope of work Annexure--2 of material requisition Cutting andgrinding ofwelded joints For all material grades UnderMaterial Group : Carbon Steel
95	Size below 2 IN
96	Size : 2 IN to 6 IN
97	Size : 8 IN to 14IN
98	Size : 16 IN to 24 IN
99	Size : 26 IN to 30 IN
100	Size : 32 IN to 48 IN
101	Size : Above 48 IN
102	For all material grades UnderMaterial Group :Alloy Steel
103	Size below 2 IN
104	Size : 2 IN to 6 IN
105	Size : 8 IN to 14IN
106	Size : 16 IN to 24 IN
107	For all material grades UnderMaterial Group :Stain less steel
108	Size below 2 IN
109	Size : 2 IN to 6 IN
110	Size : 8 IN to 14IN
111	Size : 16 IN to 24 IN
112	Size : Above 48 IN
113	Edgepreparation, Fit up andWelding For all material grades UnderMaterial Group : Carbon Steel
114	Size below 2 IN
115	Size : 2 IN to 6 IN
116	Size : 8 IN to 14IN
117	Size : 16 IN to 24 IN
118	Size : 26 IN to 30 IN
119	Size : 32 IN to 48 IN
120	Size : Above 48 IN
121	For all material grades UnderMaterial Group :Alloy Steel
122	Size below 2 IN
123	Size : 2 IN to 6 IN
124	Size : 8 IN to 14IN
125	Size : 16 IN to 24 IN
126	For all material grades UnderMaterial Group :Stainless steel
127	Size below 2 IN
128	Size : 2 IN to 6 IN
129	Size : 8 IN to 14IN
130	Size : 16 IN to 24 IN
131	Size : Above 48 IN
132	Manpower deployment : Plant Location : RPTU for NRL EXPANSION PROJECT AT NUMALIGARH REFINERY Providing skilled personnel till the contract period at NRL site for spool management, Monitoring, Coordination. Scope includes but not limited to below. • Coordination with warehouse incharge. • Coordination with site team and Coordination with Prefabrication shop team for sequence of material required at site and get the material in sequence with respect to erection sequence. • Providing computer 3 nos equipped with necessary software at site along with deplyment of specialist , Updation of LHS in system ,in co-ordinatinon with Mechanical contractor, Erection report, material constrain report (Loop wise, System wise, Line wise etc.) . Quoted rates shall include all lodging, boarding, transport arrangement, mobilisation, demobilisation ,insurance ,all statutory requirements,Contractor"s overhead and profits cost etc.
133	Manpower Supply for Coordination with warehouse for receipt of material , entry of material inside refinery , Coordination with site team and Coordination with Prefabricated Spool Vendor shop team for sequence of material required at site and get the material in sequence with respect to erection sequence. minimum 1 nos specialist
134	Manpower Supply for along withcomputer 3 nosequipped with necesarysoftware at site along with deployment of specialist , Updation of LHS in system, in co-ordinatinon with Mechanical contractor, Erection report, material constrain report (Loop wise, System wise, Line wise etc.). Minimum 1 nos specialist