Ion Extractor Grids Fabrication, Inspection, Testing And Supply Of Ion Extractor Grids At Institute For Plasma Research, Gandhinagar As Per The Detailed Technical Specifications Mentioned In The Tender Document , Material (A) Non-Ferrous E.G. 6061T6 (For Fabrication Of Fixtures For Cnc Machining Of All The Grids) Total Quantity: 17 Nos. As Mentioned Below (I) Pgf1, Pgf2, Pgf4, Pgf5, Pgf6, Pgf7= 6 Nos. Size As Per Drawings Mentioned In Annexure-Iii (Ii) Agf1, Agf2, Agf4, Agf5, Agf6, Agf7= 6 Nos. Size As Per Drawings Mentioned In Annexure-Iii (Iii)Dgf1, Dgf3, Dgf4 = 3 Nos. Size As Per Drawings Mentioned In Annexure-Iii (Iv) Egf1, Egf3 = 2 Nos. Size As Per Drawings Mentioned In Annexure-Iii (B) G10/Epoxy (For Non-Metal Fixtures Fabrication For Electro-Deposition Of All Grids. This Material Must Be Compatible With Electro-Deposition Chemicals) Total Quantity: 4 Nos. As Mentioned Below (I)Pgf3 = 1 No. Size As Per Drawings Mentioned In Annexure-Iii (Ii) Agf3 = 1 No. Size As Per Drawings Mentioned In Annexure-Iii (Iii) Dgf2 = 1 No. Size As Per Drawings Mentioned In Annexure-Iii (Iv) Egf2 = 1 No. Size As Per Drawings Mentioned In Annexure-Iii (C) Ofe Copper Plates As Per Table-3 (Mentioned In The Tender Document) (I) Size: 500+5/-0 Mm (L) × 400+5/-0 Mm (W) × 12.5+0.2/-0.2 Mm (T) Quantity: 10 Nos. (Ii) 500+5/-0 Mm (L) × 400+5/-0 Mm (W) × 25+0.2/-0.2 Mm (T) Quantity: 2 Nos. , Drawings And Documents (I) 2D Engineering And Fabrication Drawings, 3D Models And Its Fixtures For Both Phase - 1 And Phase - 2 (Ii) Quality Documents Including Quality Assurance Plan, Manufacturing And Inspection Plan, Quality Procedure(S), Ndt Procedure(S) (Iii) Execution Schedule , Prototype Acceleration Grid (Pag) – Phase - 1 Deliverables: Pag (1 No.) As Per Drawings Mentioned In Annexure-Ii & Pag Fixtures (7 Nos.) As Per Drawings Mentioned In Annexure-Iii (A) Fabrication Of Pag (Before & After Electro-Deposition) (B) Fabrication Of Pag Fixtures (C) Dimension Inspection Including Cmm Measurement Of Pag Fixtures As Per Approved Drawings Including Surface Flatness And Surface Roughness (D) Inspection Of Pag: (I) Dimension Inspection Including Cmm Measurement Of Pag As Per Approved Drawings Including Surface Flatness And Surface Roughness (Before And After Electro-Polishing) (Ii) Dimension Inspection For Position, Width & Depth Of Water Manifolds And Cooling Channels (Iii) Dimension Inspection For Position, Diameters Of 214 Apertures (Iv) Dimension Inspection Of Detailed Dimensions Of 10 Numbers Of Randomly Selected Shaped Apertures (V) Ultrasonic Test And Radiographic Inspection (Preferable Of Gammy Ray) After 1St Layer Of Electro-Deposition On Pag (Vi) Ultrasonic Measurement Of 1St And 2Nd Layers Of Electro-Deposited Pag (E) Electro Polishing Of Pag (F) Factory Acceptance (G) Packing, Loading, Transportation And Un-Loading (H) Site Acceptance , Acceleration Grid (Ag) – Phase - 2 Deliverables: Ag Left (1 No.), Ag Right (1 No.) As Per Drawings Mentioned In Annexure-Iv & Ag Fixtures (7 Nos.) As Per Drawings Mentioned In Annexure-Iii (A) Fabrication Of Ag Left And Ag Right (Before & After Electro-Deposition) (B) Fabrication Of Ag Fixtures (C) Dimension Inspection Including Cmm Measurement Of Ag Fixtures As Per Approved Drawings Including Surface Flatness And Surface Roughness (D) Inspection Of Ag Left And Ag Right: (I) Dimension Inspection Including Cmm Measurement Of Ag Left And Ag Right As Per Approved Drawings Including Surface Flatness And Surface Roughness (Before And After Electro-Polishing) (Ii) Dimension Inspection For Position, Width & Depth Of Water Manifolds And Cooling Channels (Iii) Dimension Inspection For Position, Diameters Of 387 Apertures Of Ag Left And Ag Right (Iv) Dimension Inspection Of Detailed Dimensions Of 10 Numbers Of Randomly Selected Shaped Apertures Of Ag Left And Ag Right. (V) Ultrasonic Test And Radiographic Inspection (Preferable Of Gammy Ray) After 1St Layer Of Electro-Deposition Of Ag Left And Ag Right. (Vi) Ultrasonic Measurement Of 1St And 2Nd Layers Of Electro-Deposited Ag Left And Ag Right. (E) Electro Polishing Of Ag Left And Ag Right (F) Factory Acceptance (G) Packing, Loading, Transportation And Un-Loading (H) Site Acceptance , Deceleration Grid (Dg) – Phase - 2 Deliverables: Dg Left (1 No.), Dg Right (1 No.) As Per Drawings Mentioned In Annexure-Iv & Dg Fixtures (4 Nos.) As Per Drawings Mentioned In Annexure-Iii (A) Fabrication Of Dg Left And Dg Right (Before & After Electro-Deposition) (B) Fabrication Of Dg Fixtures (C) Dimension Inspection Including Cmm Measurement Of Dg Fixtures As Per Approved Drawings Including Surface Flatness And Surface Roughness (D) Inspection Of Dg Left And Dg Right: (I) Dimension Inspection Including Cmm Measurement Of Dg Left And Dg Right As Per Approved Drawings Including Surface Flatness And Surface Roughness (Before And After Electro-Polishing) (Ii) Dimension Inspection For Position, Width & Depth Of Water Manifolds And Cooling Channels (Iii) Dimension Inspection For Position, Diameters Of 387 Apertures Of Dg Left And Dg Right (Iv) Ultrasonic Test And Radiographic Inspection (Preferable Of Gammy Ray) After 1St Layer Of Electro-Deposition Of Dg Left And Dg Right. (V) Ultrasonic Measurement Of 1St And 2Nd Layers Of Electro-Deposited Dg Left And Dg Right. (E) Electro Polishing Of Dg Left And Dg Right (F) Factory Acceptance (G) Packing, Loading, Transportation And Un-Loading (H) Site Acceptance , Earth Grid (Eg) – Phase - 2 Deliverables: Eg Left (1 No.), Eg Right (1 No.) As Per Drawings Mentioned In Annexure-Iv & Eg Fixtures (3 Nos.) As Per Drawings Mentioned In Annexure-Iii. (A) Fabrication Of Eg Left And Eg Right (Before & After Electro-Deposition) (B) Fabrication Of Eg Fixtures (C) Dimension Inspection Including Cmm Measurement Of Eg Fixtures As Per Approved Drawings Including Surface Flatness And Surface Roughness (D) Inspection Of Eg Left And Eg Right: (I) Dimension Inspection Including Cmm Measurement Of Eg Left And Eg Right As Per Approved Drawings Including Surface Flatness And Surface Roughness (Before And After Electro-Polishing) (Ii) Dimension Inspection For Position, Width & Depth Of Water Manifolds And Cooling Channels (Iii) Dimension Inspection For Position, Diameters Of 387 Apertures Of Eg Left And Eg Right (Iv) Ultrasonic Test And Radiographic Inspection (Preferable Of Gammy Ray) After 1St Layer Of Electro-Deposition Of Eg Left And Eg Right. (V) Ultrasonic Measurement Of 1St And 2Nd Layers Of Electro-Deposited Eg Left And Eg Right. (E) Electro Polishing Of Eg Left And Eg Right (F) Factory Acceptance (G) Packing, Loading, Transportation And Un-Loading (H) Site Acceptance
