Dismantling, Fabrication And Erection Jobs Part ( A ) And ( B ), morinda-Punjab

Dismantling, Fabrication And Erection Jobs Part ( A ) And ( B ) - 1 Replacement of worn-out of M.S. Runner of PCC, SCC, ICC, Elevator, RBC and cross carrier chains 2 Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner. 3 Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner the number of tubes below 50 no. 4 Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner all pans during off-season 5 Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner evaporators during off-season 6 Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner in case of entire body of evaporator 7 Welding joints of water, juice, vapour and exhaust pipe lines of all sizes, any tank, pans, evaporator body etc. 8 Pipe line upto 12” dia 9 a)Dismantling 10 b)Erection 11 Pipe line above 12”diafrom MS plate 12 a)Dismantling 13 b)Fabrication 14 c)Erection 15 Replacement of S.S pipeline of any size: 16 b)Dismantling 17 c) Erection 18 Bends from readymade pipe line upto 12 dia 19 a) Dismantling 20 c)Erection 21 Bends above 12” dia from MS plate 22 a)Dismantling 23 b)Fabrication 24 c)Erection 25 Tee, Nipples & Crosses upto 12” dia 26 a)Dismantling 27 b)Fabrication 28 c)Erection 29 Tee, Nipples & Crosses above 12” dia from M.S plate 30 a)Dismantling 31 b)Fabrication 32 c)Erection 33 Reducers of all sizes, 34 a)Dismantling 35 b)Fabrication 36 c)Erection 37 Flanges of all sizes, 38 a)Dismantling 39 b)Fabrication 40 c)Erection 41 Valves of all sizes: 42 a)Dismantling 43 b)Erection 44 c) Fabrication 45 Man Holes ofall sizes 46 a)Dismantling 47 b)Fabrication 48 c)Erection 49 Platform: 50 a) Dismantling 51 b) Fabrication & Erection 52 M.S. Structure workLight 53 a)Dismantling 54 b)Fabrication 55 c)Erection 56 M.S. Structure work Heavy 57 a)Dismantling 58 b)Fabrication 59 c)Erection 60 M.S. Tank completehaving round & conical & rectangular bottoms 61 a)Dismantling 62 b)Fabrication 63 c)Erection 64 M.S Rubber seated valves of any types 65 a)Dismantling 66 b)Fabrication 67 c)Erection 68 NRV of any type: 69 a)Dismantling 70 b)Fabrication 71 c)Erection 72 Platform Pipe Line railing of all sizes 73 a) Dismantling 74 b) Erection 75 Fabrication of S.S rubber seated valves and NRV of all sizes 76 M.S. Patch work 77 Fabrication and Erection M.S. stair; 78 a) Monkey tower type 79 b) Step type 80 Repair of rubber seated valves above 12 dia 81 Repair of NRV valves above 12 dia 82 StraighteningM.S plate 83 Strengthening of any structure with M.S Angle/Channel 84 S.S. to S.S. welding 85 Fabrication and erection of all type of pump + motor bed. 86 Drilling and Tapping of Mills top roller of square end face having size 8-20M at 265 PCD and 50mm deep thread for fitting of Ropeless coupling. 87 Replacement of fibrizor deflector plate along with SS lining. (01 Job) 88 Replacement of worn out casing of fibrizor 89 Replacement of worn out PCC, SCC and ICC Chain Trough. 90 Fabrication and erection of Mill roller crown pinion guard. (04 no.) 91 Replacement of cane cutting knives of chopper 92 Replacement of cane cutting knives of swing type cutter (01 job) 93 Replacement of Fibrizer hammers with tip 94 but only Domite tips 95 Dismantling, fabrication & erection ofmills juice tray (M.S. Plate) 96 Fabrication of SCC and inter carrier chains rake. 97 Repair of Secondary Cane Carrier & inter Carrier Chains rake. 98 Hard facing of TRPF roller 99 To build mills roller crown pinion teeth as per standard template of teeth. 100 but mill roller coupling square section as per standard size 101 Fabrication ofTRPF juice tray 102 Fabrication ofTRPF top roller cover(02 nos.) 103 Dismantling, fabrication and erection of Donnelly chute of mills (02 nos.) 104 To build up the mill roller journal as per standard size. 105 Complete repair of TRPF pressure chute, including replacement of worn out S.S. Plate 106 Fabrication of Mill top roller scrapperassembly as per existingsize & design 107 Fabrication of discharge roller scrapper assembly. 108 Replacement of worn out bottom boot of inter carrier chain. 109 Installation of transmission gear plumber block job includes re-alignment and modification of bed. 110 BOILER HOUSE 111 Replacement of Cast Iron Furnace chute of J.T. and Texmaco Boilers. 112 Fabrication of RBC slats made out from 3 mm thick plate for both RBC Chain 113 Repair of RBC Slat 114 Replacement of worn out complete straight portion and taper portion of Texmaco boilers chimney along with ladder case as per existing size and design. Job includes wet scrubber outlet ducting connection and complete paint work as well. Specification as below: Size : 2450 OD X 10mm thick X 10 mtr long ,Size : 2450 OD X 08mm thick X 10 mtr long (01 job) 115 Replacement of worn out wet scrubbers main chamber and ducting for Texmaco boiler. 116 Replacement of M.S. Bagasse chute of J.T. and Texmaco Boilers. 117 Replacement of worn out furnace door ofJ.T. boilers without frame 118 Replacement of worn out furnace door ofJ.T. boilers with frame 119 Repair & fitting of furnace door of Texmaco/JT boiler 120 a) Fabrication of steam drum partition Plates ofBoilers 121 b) Repair of steam drum partition Plates of Boilers 122 Below mentioned work of Boiler damper for Texmaco and J.T. boilers. 123 a)Dismantling 124 b)Fabrication 125 c)Erection 126 Repair work Boiler dampers for Texmaco and J.T. boilers. 127 Repair of ID fan of J.T & Texmaco boiler 128 Repair of FD fan of J.T & Texmaco boiler 129 Fabrication of Bagacillo blower as per our existing size and design duly balanced 130 BOILING HOUSE 131 Replacement of worn out various types of strainers of juice pump, lime pumps and syrup pumps. 132 Replacement of shell portion of Pan no. 3 except Save-all (01 job) 133 Fabrication and Erection of Molasses conditioner for C-light. (01 job) 134 Dismantling of existing umbrella of Semi-Kestner and Fabrication, Erection of Semi-Kestners umbrella as per size and design(01 job) 135 Complete replacement of worn out save-all of evaporator bodies in all respects. 136 Complete replacement of worn out save-all of pans in all respects. 137 Replacement of worn out vapour pipe of various sizes of pans going to condenser 138 Replacement of worn out steam/general coil of Ordinary design 139 Size- ½ to 3 140 Size-4to 6 141 Replacement of worn out steam/general coil of Pure circular design 142 Size -½ to 3 143 Size - 4 to 6 144 Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Full Bend 145 900 mm 146 1100 mm 147 1250 mm 148 Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Half Bend :- 149 900 mm 150 1100 mm 151 1250 mm 152 Replacement of gutters 153 a) Dismantling 154 b) Fabrication 155 c) Erection 156 a) Replacement of worn out stirrer arms(Straight Type) 157 b) Replacement of worn out stirrer arms(Worm Type) 158 Replacement of worn out umbrella of pans 159 a) Replacement of all pipe line of sulphur burners cooler, complete in all respect. 160 b) Replacement of worn out portion of sulphur burner cooler inside pipeline. 161 Complete replacement of worn-out after burner of Sulphur furnace i.e. including the replacement of internal pipe line also 162 Dismantling, Fabrication and Erection of sulphur burner melter of sulphur furnaces. 163 Replacement of worn-out Bagacilo pipe line made out from G.I/H.R plain sheet of standard size 164 Replacement of Y type steam connection for syrup and molasses tank at pan station 165 Replacement of vacuum filter agitator 166 Fitting & modification of Planetary gear box along with dismantling of existing gear system. 167 80 Ton (01 job) 168 60 Ton (01 job) 169 40 Ton (01 job) 170 Replacement of worn out partition plates of headers of juice heaters. 171 Dismantling of worn out MS strips of Top Portion of juice heater and erection of MS/EN-8 square bar 172 Dismantling of worn out MS strips of Bottom Portion of juice heater and erection of MS/EN-8 square bar for rubber holding. 173 Lowering the height of evaporator body no. 1 (01 job) 174 CENTRIFUGAL STATION 175 a) Replacement of Hopper trough 176 b) Replacement of complete portion of Hopper tray 177 Replacement of molasses chute of 178 a) Continuous Centrifugal machine 179 b) Batch type Centrifugal machine 180 Replacement of any worn out shell portion of pug mills/magma mixers. 181 Modification of cooling coils of overhead crystallizer into air cooled type. 182 Dismantling of Existing, obsolete AAW machines including all accessories i.e. pug mill, structure, elect. Panel etc. along with motors.(03 job) 183 Erection, alignment & commissioning of four Speed 750 Kg/charge Batch type C/F Machine with elect. Motor, panel & Pneumatic plough discharger assembly. Any modification & fabrication of base frame/ existing edifice, pugmill, pipeline and etc. will be in contractors work scope.(01 job) 184 Fabrication and Erection of Molasses outlet box from 750kg/charge B&W machines bottom to existing syrup separator.(01 job) 185 ELECTRICAL WORK 186 Fabrication & Erection of cable tray 187 Replacement ofThimble (Any Size) 188 Checking of cable connections, cleaning of thimbles & reconnection 189 Replacement of switches/MCCB 630 AMP,400 AMP and250 AMP 190 Replacement/Erection of changeover switch box 125 Amp,250 Amp, 400 Amp and 630 Amp 191 Structural repair and modification of existing changeover, MCCB or any other panel switch box.

INR 10 /-

INR 100000.0 /-

Refer document

Name of Work: Dismantling, Fabrication and Erection Jobs

Sl. No.	Item Description
1	Replacement of worn-out of M.S. Runner of PCC, SCC, ICC, Elevator, RBC and cross carrier chains
2	Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner.
3	Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner the number of tubes below 50 no.
4	Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner all pans during off-season
5	Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner evaporators during off-season
6	Replacement of S.S. tubes of all juice heaters, vapour line juice heater and semi-Kestner in case of entire body of evaporator
7	Welding joints of water, juice, vapour and exhaust pipe lines of all sizes, any tank, pans, evaporator body etc.
8	Pipe line upto 12” dia
9	a)Dismantling
10	b)Erection
11	Pipe line above 12”diafrom MS plate
12	a)Dismantling
13	b)Fabrication
14	c)Erection
15	Replacement of S.S pipeline of any size:
16	b)Dismantling
17	c) Erection
18	Bends from readymade pipe line upto 12" dia
19	a) Dismantling
20	c)Erection
21	Bends above 12” dia from MS plate
22	a)Dismantling
23	b)Fabrication
24	c)Erection
25	Tee, Nipples & Crosses upto 12” dia
26	a)Dismantling
27	b)Fabrication
28	c)Erection
29	Tee, Nipples & Crosses above 12” dia from M.S plate
30	a)Dismantling
31	b)Fabrication
32	c)Erection
33	Reducers of all sizes,
34	a)Dismantling
35	b)Fabrication
36	c)Erection
37	Flanges of all sizes,
38	a)Dismantling
39	b)Fabrication
40	c)Erection
41	Valves of all sizes:
42	a)Dismantling
43	b)Erection
44	c) Fabrication
45	Man Holes ofall sizes
46	a)Dismantling
47	b)Fabrication
48	c)Erection
49	Platform:
50	a) Dismantling
51	b) Fabrication & Erection
52	M.S. Structure workLight
53	a)Dismantling
54	b)Fabrication
55	c)Erection
56	M.S. Structure work Heavy
57	a)Dismantling
58	b)Fabrication
59	c)Erection
60	M.S. Tank completehaving round & conical & rectangular bottoms
61	a)Dismantling
62	b)Fabrication
63	c)Erection
64	M.S Rubber seated valves of any types
65	a)Dismantling
66	b)Fabrication
67	c)Erection
68	NRV of any type:
69	a)Dismantling
70	b)Fabrication
71	c)Erection
72	Platform Pipe Line railing of all sizes
73	a) Dismantling
74	b) Erection
75	Fabrication of S.S rubber seated valves and NRV of all sizes
76	M.S. Patch work
77	Fabrication and Erection M.S. stair;
78	a) Monkey tower type
79	b) Step type
80	Repair of rubber seated valves above 12" dia
81	Repair of NRV valves above 12" dia
82	StraighteningM.S plate
83	Strengthening of any structure with M.S Angle/Channel
84	S.S. to S.S. welding
85	Fabrication and erection of all type of pump + motor bed.
86	Drilling and Tapping of Mill"s top roller of square end face having size 8-20M at 265 PCD and 50mm deep thread for fitting of Ropeless coupling.
87	Replacement of fibrizor deflector plate along with SS lining. (01 Job)
88	Replacement of worn out casing of fibrizor
89	Replacement of worn out PCC, SCC and ICC Chain Trough.
90	Fabrication and erection of Mill roller crown pinion guard. (04 no.)
91	Replacement of cane cutting knives of chopper
92	Replacement of cane cutting knives of swing type cutter (01 job)
93	Replacement of Fibrizer hammers with tip
94	but only Domite tips
95	Dismantling, fabrication & erection ofmills juice tray (M.S. Plate)
96	Fabrication of SCC and inter carrier chain"s rake.
97	Repair of Secondary Cane Carrier & inter Carrier Chain"s rake.
98	Hard facing of TRPF roller
99	To build mills roller crown pinion teeth as per standard template of teeth.
100	but mill roller coupling square section as per standard size
101	Fabrication ofTRPF juice tray
102	Fabrication ofTRPF top roller cover(02 nos.)
103	Dismantling, fabrication and erection of Donnelly chute of mills (02 nos.)
104	To build up the mill roller journal as per standard size.
105	Complete repair of TRPF pressure chute, including replacement of worn out S.S. Plate
106	Fabrication of Mill top roller scrapperassembly as per existingsize & design
107	Fabrication of discharge roller scrapper assembly.
108	Replacement of worn out bottom boot of inter carrier chain.
109	Installation of transmission gear plumber block job includes re-alignment and modification of bed.
110	BOILER HOUSE
111	Replacement of Cast Iron Furnace chute of J.T. and Texmaco Boilers.
112	Fabrication of RBC slats made out from 3 mm thick plate for both RBC Chain
113	Repair of RBC Slat
114	Replacement of worn out complete straight portion and taper portion of Texmaco boiler"s chimney along with ladder case as per existing size and design. Job includes wet scrubber outlet ducting connection and complete paint work as well. Specification as below: Size : 2450 OD X 10mm thick X 10 mtr long ,Size : 2450 OD X 08mm thick X 10 mtr long (01 job)
115	Replacement of worn out wet scrubber"s main chamber and ducting for Texmaco boiler.
116	Replacement of M.S. Bagasse chute of J.T. and Texmaco Boilers.
117	Replacement of worn out furnace door ofJ.T. boilers without frame
118	Replacement of worn out furnace door ofJ.T. boilers with frame
119	Repair & fitting of furnace door of Texmaco/JT boiler
120	a) Fabrication of steam drum partition Plates ofBoilers
121	b) Repair of steam drum partition Plates of Boilers
122	Below mentioned work of Boiler damper for Texmaco and J.T. boilers.
123	a)Dismantling
124	b)Fabrication
125	c)Erection
126	Repair work Boiler dampers for Texmaco and J.T. boilers.
127	Repair of ID fan of J.T & Texmaco boiler
128	Repair of FD fan of J.T & Texmaco boiler
129	Fabrication of Bagacillo blower as per our existing size and design duly balanced
130	BOILING HOUSE
131	Replacement of worn out various types of strainers of juice pump, lime pumps and syrup pumps.
132	Replacement of shell portion of Pan no. 3 except Save-all (01 job)
133	Fabrication and Erection of Molasses conditioner for C-light. (01 job)
134	Dismantling of existing umbrella of Semi-Kestner and Fabrication, Erection of Semi-Kestner"s umbrella as per size and design(01 job)
135	Complete replacement of worn out save-all of evaporator bodies in all respects.
136	Complete replacement of worn out save-all of pans in all respects.
137	Replacement of worn out vapour pipe of various sizes of pans going to condenser
138	Replacement of worn out steam/general coil of Ordinary design
139	Size- ½ "" to 3""
140	Size-4""to 6""
141	Replacement of worn out steam/general coil of Pure circular design
142	Size -½"" to 3""
143	Size - 4"" to 6""
144	Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Full Bend
145	900 mm
146	1100 mm
147	1250 mm
148	Dismantling, fabrication & erection of vapour pipe line bends of pans, leading from body shell to condensers. Half Bend :-
149	900 mm
150	1100 mm
151	1250 mm
152	Replacement of gutters
153	a) Dismantling
154	b) Fabrication
155	c) Erection
156	a) Replacement of worn out stirrer arms(Straight Type)
157	b) Replacement of worn out stirrer arms(Worm Type)
158	Replacement of worn out umbrella of pans
159	a) Replacement of all pipe line of sulphur burners cooler, complete in all respect.
160	b) Replacement of worn out portion of sulphur burner cooler inside pipeline.
161	Complete replacement of worn-out after burner of Sulphur furnace i.e. including the replacement of internal pipe line also
162	Dismantling, Fabrication and Erection of sulphur burner melter of sulphur furnaces.
163	Replacement of worn-out Bagacilo pipe line made out from G.I/H.R plain sheet of standard size
164	Replacement of Y type steam connection for syrup and molasses tank at pan station
165	Replacement of vacuum filter agitator
166	Fitting & modification of Planetary gear box along with dismantling of existing gear system.
167	80 Ton (01 job)
168	60 Ton (01 job)
169	40 Ton (01 job)
170	Replacement of worn out partition plates of headers of juice heaters.
171	Dismantling of worn out MS strips of Top Portion of juice heater and erection of MS/EN-8 square bar
172	Dismantling of worn out MS strips of Bottom Portion of juice heater and erection of MS/EN-8 square bar for rubber holding.
173	Lowering the height of evaporator body no. 1 (01 job)
174	CENTRIFUGAL STATION
175	a) Replacement of Hopper trough
176	b) Replacement of complete portion of Hopper tray
177	Replacement of molasses chute of
178	a) Continuous Centrifugal machine
179	b) Batch type Centrifugal machine
180	Replacement of any worn out shell portion of pug mills/magma mixers.
181	Modification of cooling coils of overhead crystallizer into air cooled type.
182	Dismantling of Existing, obsolete AAW machines including all accessories i.e. pug mill, structure, elect. Panel etc. along with motors.(03 job)
183	Erection, alignment & commissioning of four Speed 750 Kg/charge Batch type C/F Machine with elect. Motor, panel & Pneumatic plough discharger assembly. Any modification & fabrication of base frame/ existing edifice, pugmill, pipeline and etc. will be in contractor"s work scope.(01 job)
184	Fabrication and Erection of Molasses outlet box from 750kg/charge B&W machine"s bottom to existing syrup separator.(01 job)
185	ELECTRICAL WORK
186	Fabrication & Erection of cable tray
187	Replacement ofThimble (Any Size)
188	Checking of cable connections, cleaning of thimbles & reconnection
189	Replacement of switches/MCCB 630 AMP,400 AMP and250 AMP
190	Replacement/Erection of changeover switch box 125 Amp,250 Amp, 400 Amp and 630 Amp
191	Structural repair and modification of existing changeover, MCCB or any other panel switch box.