Military Engineer Services-MES has published Tender For Repair, Maint And Overhauling Of Various Capacities Dg Sets, Amf Panel, Lt Servo Voltage Stabilizer, Perimeter Light, Lt Panels, And Allied Works At Afs Mohanbari, Dinjan, Alg Along And Walong Under Ge (Af) Mohanbari. Submission Date for this Tender is 23-06-2023. Voltage Stabiliser Tenders in mohanbari Assam. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 10-Jun-2023 | Amended BOQ | BOQ | 23-06-2023 |
| Sl. No. | Item Description |
| 1 | Excavation in trenches not exceeding 1.50 mtr wide and not exceeding 1.50 mtr deep for taking out/ laying of under ground cable, pole, pipe, stay and getting out in soft soil strata including making good to the disbturbed surfaces such as hardstanding, footpath/ pavments complete all as specified and directed. |
| 2 | Returning filling in including spreading leveling watering and well ramming in layers not exceeding 25cm spread any type of soil complete all as specified and directed by Engr-in-Charge. |
| 3 | Removing excavated materials not exceeding 50 mtr and depositing where directed at a level not exceeding 1.50 mtr above the starting point complete all as specified and directed. |
| 4 | M&L for sand cushioning to under ground cable provided with a layer of sand 8 cm depth before laying of cable and 15 cm depth after laying and stretching the cable all as specified. (Note: Punned thickness of sand shall be measured & paid). |
| 5 | M&L for well burnt sub class "B" bricks of nominal size 230X115X75 mm abutting each other for mechanical protection of cable with width equal to lenght of brick complete all as specified. |
| 6 | M&L for boring/ drilling (horizontally) hole manually under existing road, pavement, hard standing (maximum 10mtr in width) suitable for passing GI tubing upto 80 mm bore complete all as specified and directed. |
| 7 | Supply and fixing in replacement GI protection pipe of 50 mm dia light grade for cable protection including all fittings laid in trenches or fixed on pole/ walls with mild steel clamps, bolts, nuts and washers complete all as specified. Note:- Earth work shall be measured and paid separately. |
| 8 | Supply and fixing in replacement GI protection pipe of 80 mm dia light grade for cable protection including all fittings laid in trenches or fixed on pole/ walls with mild steel clamps, bolts, nuts and washers complete all as specified. Note:- Earth work shall be measured and paid separately. |
| 9 | Taking out old serviceable/ unserviceable cable of size 16/ 25/ 35/ 50 Sqmm, 3.5/4 core of any make/ type and keeping aside for the purpose of rerouting/ relaying in new location/ for requisite replacement/ further disposal complete including taking out bricks complete all as specified. (Note: Earth work shall be measured & paid separately). |
| 10 | Supply, fixing/ laying, connecting and commissioning LT underground cable XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric cable with multistranded aluminium conductor, 16 Sqmm, 4 core, 1100 Volts grade laid in trenches/ on wall/ poles/ ducts/ pipe including cable glands, lugs and suitable size of MS saddle clips (where ever cable laid in ceilings / walls without cable duct) complete all as specified and directed. (Note: Earth work shall be measured & paid separately). |
| 11 | Supply, fixing/ laying, connecting and commissioning LT underground cable XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric cable with multistranded aluminium conductor, 25 Sqmm, 3.5 core, 1100 Volts grade laid in trenches/ on wall/ poles/ ducts/ pipe including cable glands, lugs and suitable size of MS saddle clips (where ever cable laid in ceilings / walls without cable duct) complete all as specified and directed. (Note: Earth work shall be measured & paid separately). |
| 12 | Supply, fixing/ laying, connecting and commissioning LT underground cable XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric cable with multistranded aluminium conductor, 35 Sqmm, 3.5 core, 1100 Volts grade laid in trenches/ on wall/ poles/ ducts/ pipe including cable glands, lugs and suitable size of MS saddle clips (where ever cable laid in ceilings / walls without cable duct) complete all as specified and directed. (Note: Earth work shall be measured & paid separately). |
| 13 | Supply, fixing/ laying, connecting and commissioning LT underground cable XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric cable with multistranded aluminium conductor, 50 Sqmm, 3.5 core, 1100 Volts grade laid in trenches/ on wall/ poles/ ducts/ pipe including cable glands, lugs and suitable size of MS saddle clips (where ever cable laid in ceilings / walls without cable duct) complete all as specified and directed. (Note: Earth work shall be measured & paid separately). |
| 14 | Material and labour for heat shrinkable straight through joints suitable for LT PVC / XLPE insulated armoured aluminium conductor cable of size 16 sqmm to 50 sqmm, 3.5/ 4 core with jointing accessories including cutting of faulty cable complete all as specified& directed. Note: (i) Cutting of faulty cable/ joint is deemed to be included in the above quoted rates. (ii) If old burnt/ damaged LT cable/joint retrived will be issued to contractor as schedule of credit. (iii)Excavation and returning/filling required for straight through joints will be included in the quoted rate. If the excavation required more than 15 RM for joint of cable than it will be measured in respective item. |
| 15 | Material and labour for heat shrinkable straight through joints suitable for LT PVC / XLPE insulated armoured aluminium conductor cable of size 70 sqmm to 120 sqmm, 3.5 core with jointing accessories including cutting of faulty cable complete all as specified& directed. Note: (i) Cutting of faulty cable/ joint is deemed to be included in the above quoted rates. (ii)If old burnt/ damaged LT cable/joint retrived will be issued to contractor as schedule of credit. (iii)Excavation and returning/filling required for straight through joints will be included in the quoted rate. If the excavation required more than 15 RM for joint of cable than it will be measured in respective item. |
| 16 | Supply an fixing in repair of danger notice plate of 1.6mm thick mild steel sheet, vitreous enamelled white, with letters, figures and conventional skull and bones in signal red colour and fixed with M.S. clamps, bolts and nuts of 20x15cm size for LT system complete all as specified and directed. |
| 17 | Supplying and fixing in repairs 6 Sqmm twin core cable flat or circular stranded conductor 1100 volts grade heavy duty cable PVC insulated aluminium conductor, served with inner sheathing of PVC tape and overall PVC sheathed complete all as specified and directed. |
| 18 | Supplying and fixing in repairs 10 Sqmm twin core cable flat or circular stranded conductor 1100 volts grade heavy duty cable PVC insulated aluminium conductor, served with inner sheathing of PVC tape and overall PVC sheathed complete all as specified and directed. |
| 19 | S&F in replacement of MCCB, 4 Pole, 630 Amps, 50kA breaking capacity with overload and thermal tripping feature, 415Volts AC, 50Hz complete with suitable spreader all as specified and directed. Make: L&T Model/ Type: DN (d sine) or equivalent in Legrand/ ABB. Note:- Minor addition/ alteration and requirement of nuts and bolts, cable lugs for fixing of MCCB in existing panel deemed to be included in quoted rate. |
| 20 | All as per item No. 19.00 above but 4 Pole, MCCB of 400 Amps, 36kA breaking capacity. |
| 21 | All as per item No. 19.00 above but 4 Pole, MCCB of 250 Amps, 25kA breaking capacity. |
| 22 | All as per item No. 19.00 above but 4 Pole, MCCB of 200 Amps, 25kA breaking capacity. |
| 23 | All as per item No. 19.00 above but 3 Pole, MCCB of 125 Amps, 25kA breaking capacity. |
| 24 | All as per item No. 19.00 above but 3 Pole, MCCB of 63/100 Amps, 16kA breaking capacity. |
| 25 | S&F in replacement of on load changeover switch four pole of 315 Amps, 415 volts, 50 Hz, open execution type complete all as specified & directed. Note:- Cost of minor addition, alteration, fabrication work (if required) at site to fix properly deemed to be included in the quoted rates. |
| 26 | S&F in replacement of on load changeover switch four pole of 160/200 Amps, 415 volts, 50 Hz in SS enclosure complete all as specified & directed. Note:- Cost of minor addition, alteration, fabrication work (if required) at site to fix properly deemed to be included in the quoted rates. |
| 27 | Supply and fix in replacement of LED street light 45 W, 230 volts, 50 Hz, new generation energy saving and environmental friendly long life LED street light made up of pressure die cast aluminium housing with high power LED as lighting source having driver compartment with IP66 protection suitable for mounting on pole/ bracket etc complete all as specified. Make:Crompton Cat Part No. TRP-409-45-57-SL-GL-NSG/ Philips Cat Part No. BRP062 LED 65 CW SLA S1 PSU or equivalent in GE. |
| 28 | Supply and fix LED street light60 W with minimum lumen of 6000Lm, PF >0.95 new generation energy saving and environmental friendly long life made up of pressure diecast aluminium housing with high power LED as lighting source cover having driver compartment with IP66 protection and impact resistance with built-in surge protection device suitable for mounting for pole complete including taking down of old complete all as specified and diected.Make : Crompton/Philips/ GE |
| 29 | Supply and fix in replacement of cable junction box IP 66 weather proof for outdoor installation (with metric knockouts for cable entry) size 205 x 255 x 112 mm suitable for 16/25 sqmm cable fixed to pole/ wall with suitable FI clamp 20X3 mm nuts , bolts and washers including provision of 01 No MCB, single pole, 240 volts, 10 KA 10 Amps, and suitable aluminium bus bar/ connector complete all as specified and directed. |
| 30 | Supply and fixing in replacement of PVC insulated and PVC round sheathed, copper conductor industrial cable 1.5 sqmm, 1100 volts grade, three core of copper conductorfor connection of street light/ flood light/ post top lantern/ garden lights etc. fittings on pole/ wall/ pillar/ from over head conductor / junction box / DB including termination clip complete in all respect complete all as specified & directed. |
| 31 | Supply and fixing in replacement of flexible copper conductor cable 2.5 Sqmm, 1100 Volt grade, three core connected to street light fitting from looping box complete all as specified and directed. |
| 32 | Supply and fixing in replacement of GI Bracket for mounting of street lights made out of 25 mm GI pipe medium grade, minimum 1.5 meter in length bend in shape as required including necessary MS flat iron clamps, nuts and bolts etc complete all as specified. |
| 33 | Chemical Analysis (Turbidity,PH Total Hardness, Iron, Chloride, Suplhates, Fluorides, Nitrates , Calcium, Arsenic) of Raw water( before filteration) and filtered water (after filteration) for Pump House of ALG Along & Walong from government labortory or NABL accredited labortory as per IS 10500 on quarterly basis including collection of water sample and arrangements for sending the water to labortory,for testing and submission of the test report complete all as specified and directed. Note:- (i) For set of one borewell (both after and before treating) will be measured as one job and testing will be carried out on quarterly basis for each Pump House. |
| 34 | M&L for earthing complete with copper plate 600mm x 600mm x 3mm thick electrode and 20mm x 3mm copper strip as earthing lead burried directly in ground vertically (earth pit not less than 2.25mtr deep below ground level) with top edge of the plate not less than 1.5mtr below normal ground level, the earth plate surrounded by adequate quantity of charcoal dust and common salt to a packed thickness of 15 cm on all sides connected to copper strip 20 x 3mm as earth lead by means of tinned copper/ brass bolts, nuts, check nuts and washers (including brazing) connected to main switch board / panel/ test point at the other including necessary earth work in any type of soil, returning filling in and removal of surplus soil, concrete pit in PCC (1:3:6) type C1, pre cast RCC 1:2:4 type BI cover slab 54cm x 54cm x 5cm reinforce with 8mm dia bar TMT @150mm centre to centre both ways with one handle for lifting made out 8mm dia MS bar with wire mesh funnel, 20mm GI tubing medium grade for watering and 40mm GI tubing light grade for protection, test point, testing on completion all as shown in Electrical Plate No 3 of SSR Part-I complete including dismantling the oldall as specified and directed. |
| 35 | M&L for earthing complete with galvanised steel earth plate 600mm x 600mm x6mm thick elecrode and 32mm x 6mm galvanised iron strip as earthing lead burried directly in ground vertically (earth pit not less than 2.25mtr deep below ground level) with top edge of the plate not less than 1.5mtr below normal ground level, the earth plate surrounded by adequate quantity of charcoal dust and common salt to a packed thickness of 15 cm on all sides connected to GI strip 32mm x 6mm as earth lead by means ofbolts, nuts, check nuts and washers (including welding) of galvanised iron or steel and connected to main switch board / panel/ test point at the other including necessary earth work in any type of soil, returning filling in and removal of surplus soil, concrete pit in PCC (1:3:6) type C1, pre cast RCC 1:2:4 type BI cover slab 54cm x 54cm x 5cm reinforce with 8mm dia bar TMT @150mm centre to centre both ways with one handle for lifting made out 8mm dia MS bar with wire mesh funnel, 20mm GI tubing medium grade for watering and 40mm GI tubing light grade for protection, test point, testing on completion all as shown in Electrical Plate No 3 of SSR Part-I complete including dismantling the old all as specified and directed. |
| 36 | Supply and fixing in replacement of copper strip 20mm x 3mmwith fixing screws for conductors/ earth lead including brazing and nut bolts jointing at all joints for building/ equipment laid through pipe/ trench/ surface complete all as specified and directed. |
| 37 | Supply and fixing in replacement of galvanised iron strip 32mm x 6mm with fixing screws for conductors/ earth lead including welding and nut bolts jointing at all joints for building/ equipment laid through pipe/ trench/ surface complete all as specified and directed. |
| 38 | M&L for repair/ maintenance of LT panel door by replacement of hinges and locking arrangement including necessary welding/ nuts, bolts, washers as per existing size/ type complete all as specified and directed. (Note: One side door will be measured & paid as one job). |
| 39 | S&F in replacement of LED indicator as per colour scheme (Red/Yellow/Blue/Green) suitable for LT panel complete all as specified. |
| 40 | S&F in replacement ofammeter digital type, flush mounting type, 3 phase, class 1 complete with suitable CTs of range as required on site complete all as specified. |
| 41 | Dismantling centrifugal pump set of capacity 5 HP,3 Phase after isolation of electric power supply from the existing system,unscrewing foundation nut and bolts,water pipeline and closing pipeline by dead plug complete all as specified and directed. Note :- (i)Spare parts required for repair shall be measured separately under respective items. (ii)Cost of minor parts such as nut,bolt & washers are deemed to be included in quoted rate (iii)Transportation for pump set 5 HP capacityfrom pump house of ALG Walong to Civ Workshop and taking back to its original location aftercarryingout necessary repair work included in quoted rate |
| 42 | Material & labour for opening the burned motor 5 HP ,3 Phase cutting of all existing burned winding,cleaning of all parts/slots carefully thoroughly with necessary cleaning agent, and rewinding with new super enameled copper winding wire ofsuitable/ existing gauge including all insulating materials such as PVC copper cable lead,glass fiber sleeves,cotton tape,insulation paper and applying insulating varnish and heating in heat chamber at appropriate temperature complete all as directed |
| 43 | Re-assembling carefully centrifugal pump set of capacity 5 HP,3 phase after greasing/repairing including making connection of electric power supply from the existing at its original location,screwing foundation nut and bolts,connecting water pipeline after removal of dead plug complete including testing on completion complete all as specified and directed. |
| 44 | Material and labour for cement concrete in foundation,filling and mass concrete type C@ 1:3:6 for installation of motor pump set of suitable size after dismantling and removing the old foundation including plastering complete all as specified and directed. |
| 45 | Routine maintenance consisting of normal repairs with periodical routine maintenance, attending breakdown as and when required and testing of voltage stabilizeof capacity up to 100KVA complete including all consumbles items like cotton, waste cloth, kerosene oil etc. Maintenance will be carried out as all directed by Engineer-in- charge and comprising of the following:- (a) Greasing of all points. (b) Checking of servo. (c) Chacking of relays, selector switch, control switch, micro switch, carbon bush. (d) Checking of sensing trigger transformer, main transformer and dimmer. (e) Checking of ammeter,Voltmeter,contactor. (f)Checking and repairing of all internal wiring and connection of voltage stabilizer complete (g) Checking of any leaking in oil. (h) Repair/rewiring of broken/ damaged control panel connection including measuring instruments, indicators, devices etc. |
| 46 | M&L for taking down the main transformer from the voltage stabilizer of capacity upto 100KVA after dismanting from load, removing the oil from the tank and removal of servo from tank and transporting the servo to factory/repair shop for winding with suitable size copper wire including varnishing and baking for insulation enhancement and reassembling the all the parts of voltage stabilizer transporting to the site and testing on completion complete all as specified and as directed by Engr-in-charge. |
| 47 | Supply and fixing of torque motor suitable for voltage stabilizer of capacity upto 100 KVA complete all as specifed and directed by Engr-in-charge. |
| 48 | Supply and fixing of Voltmeter (0-500Volt) complete all as specified and directed. |
| 49 | Supply and fixing ofSelector switch complete all as specified and directed. |
| 50 | Supply and fixing of control switch complete all as specified and directed. |
| 51 | Supply and fixing of relays complete all as specified and directed. |
| 52 | Supply and fixing of contactors complete all as specified and directed. |
| 53 | Supply and fixing winding of dimmer of voltage stabilizer of capacity upto 100 KVA complete all as specified and directed. |
| 54 | Supply and fixing of sensing trigger transformer complete all as specified and directed. |
| 55 | Replacement & testing ofelectronic cards including replacement of all worn out parts like IC"s, regulators, condensors, triac, transistors complete all as specified and directed. |
| 56 | Material and labour for dehydration and filteration of transformer oil by dehydration plant (bringing plant at site) including testing of sample before and after dehydration and filteration to achieved 40 KV at 2.5 mm gap complete all as specified and as directed. Note: (a) The filtration of the transformer oil shall be carried out at different locations of Air Force Station Mohanbari. (b) The report before filtration and after filtration to be submitted by contractor. (c) Transformer oil for topping up will be measured and paid separately. |
| 57 | Supply and toping up of new transformer oil(in sealed barrel) confirming to IS 335 Std having dielectric strength 40KV at 2.5mm gap after initial dehydration complete all as specified and as directed. |
| 58 | Labour charges for finding out defects of fully Auto Mains Failure Panel (AMF) of DG set capacity upto 100 kVA and taking out burnt interconnection wiring including U/S and serviceable components for reuse including rewiring of panel using existing size of copper cable, ferrule, lugs, insulating material, nut bolt washers of various sizes refixing serviceable items any make and part No and testing complete all as specified and directed by the engg-in-charge. Note:- (i) Minor parts like control cables, fuse, nuts bolts, washers, screws are inclusive in above rates (i)Spare parts shall be measured and paid for saperately under respective items here in after as "supply only" (ii) Repairs to AMF Panel of DG set will be carried out by authorised agent as approved by GE. |
| 59 | AMF/Synchronizing controller Relay suitable for 15 KVA DG set of Ashok layland make with following protection and features. (a) Display 3 Phase Mains parameter: Voltage& Frequency (b) Display of 3 Phase Generator Parameter : Voltage, Frequency, Speed,Run Hours (c) Multi genset synchronizer & load share unit (d) Fault record with date and time stamp (e) Event record with date and time stamp (f) ATS/ATF/Remote start controller /Engine controller Make : C&S electric Ct Part No Model -EC-RXA_V2 |
| 60 | Generator controller suitable for 50 KVA DG Set Make : Ashok Leyland |
| 61 | Generator Display Panel suitable for 50 KVA DG Set Make: Ashok Leyland |
| 62 | Power contactor Type MCX 23 with add on blocksuitable for existing model capacity of AMF Panel |
| 63 | MCB TPN 63, 415 Volts |
| 64 | VMR 3P (REL) Model No PR-07 |
| 65 | 4 Pole connector suitable for AMF Panel |
| 66 | Routine maintenance consisting of normal repairs with periodical routine maintenance, attending breakdown as and when required and testing of DG set complete (i.e. Engine, Alternator, AMF Panel etc) for efficient functioning including provision of all consumables items like cotton, waste cloth, kerosene oil etc for repair/ maintenance complete all as specified for following capacity DG sets :- (a)Cleaning, dusting of DG set including motor starter and control panel etc. (b Check, clearance of suction and exhaust valves. (c ) Checking of rubber seal, gasket and hosepipe. (d)Tightening of all nut bolts. (e)Greasing of all points. (f) Checking of any leaking in fuel and oil lines. (g)Adjusting valve tappet clearence/ timing. (h)Injector pressure test cleaning and repairing, tightening fasteners and making lubrication leak proof. NOTE:-(a) Spare parts like fuel filter, air filter, fan belt, fuel pipe, nozzlevalve, lube oil pipe and water temp gauge etc. will be measured and paid separately. (b) DHPP (N) required at the time of maintenance / testing will be issued under Sch "B" "Free for filling". |
| 67 | 750 KVA DG Set Make : Cummins |
| 68 | 320 KVA DG Set Make : Kirloskar (Koel Green) |
| 69 | 125 KVA DG Set Make : Kirloskar |
| 70 | 100 KVA DG Set Make : Kirloskar |
| 71 | 82.5 KVA DG Set Make : Kirloskar |
| 72 | 75 KVA DG Set Make : Kirloskar |
| 73 | 62.5 KVA DG Set Make : Kirloskar |
| 74 | 50 KVA DG Set Make : Ashok Leyland |
| 75 | 45 KVA DG Set Make : Kirloskar |
| 76 | 35 KVA DG SetMake : Kirloskar |
| 77 | 30 KVA DG SetMake : Ashok Leyland |
| 78 | 15 KVA DG SetMake : Ashok Leyland |
| 79 | Supply & fixing in replacement the following spare parts of 750 KVA DG set, Make- Cumminscomplete all as specified :- |
| 80 | Air filter |
| 81 | Diesel fuel filter |
| 82 | Lub oil filter |
| 83 | By pass filter |
| 84 | Water Seperator |
| 85 | Supply & fixing in replacement the following spare parts of 320 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 86 | Air filter |
| 87 | Diesel fuel filter |
| 88 | Lub oil filter |
| 89 | Fan belt |
| 90 | Fuel pipe (inlet & outlet pair) |
| 91 | Hose pipe with clamps |
| 92 | Copper washers |
| 93 | Nozzle valve |
| 94 | Supply & fixing in replacement the following spare parts of 125 KVA DG set, Make- Kirloskarcomplete all as specified :- |
| 95 | Air filter |
| 96 | Diesel fuel filter |
| 97 | Lub oil filter |
| 98 | Supply & fixing in replacement the following spare parts of 100 KVA DG set, Make- Kirloskarcomplete all as specified :- |
| 99 | Air cleaner element set. |
| 100 | Fuel filter assembly |
| 101 | Lube filter assembly |
| 102 | Bypass filter assembly |
| 103 | Water separator |
| 104 | Supply & fixing in replacement the following spare parts of 82.5 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 105 | Air filter |
| 106 | Diesel fuel filter |
| 107 | Lub oil filter |
| 108 | Supply & fixing in replacement the following spare parts of 75 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 109 | Air filter |
| 110 | Diesel fuel filter |
| 111 | Lub oil filter |
| 112 | Supply & fixing in replacement the following spare parts of 62.5 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 113 | Air filter |
| 114 | Diesel fuel filter |
| 115 | Lub oil filter |
| 116 | Supply & fixing in replacement the following spare parts of 50 KVA DG set, Make- Ashok Leyland complete all as specified :- |
| 117 | Air cleaner element set. |
| 118 | Fuel filter assembly |
| 119 | Lube filter assembly |
| 120 | Bypass filter assembly |
| 121 | Water separator |
| 122 | Supply & fixing in replacement the following spare parts of 45 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 123 | Air cleaner element set. |
| 124 | Fuel filter assembly |
| 125 | Lube filter assembly |
| 126 | Bypass filter assembly |
| 127 | Water separator |
| 128 | Supply & fixing in replacement the following spare parts of 35 KVA DG setMake- Kirloskar (Koel Green) complete all as specified :- |
| 129 | Air filter |
| 130 | Diesel fuel filter |
| 131 | Lub oil filter |
| 132 | Fan belt |
| 133 | Fuel pipe (inlet & outlet pair) |
| 134 | Lube oil pipe |
| 135 | Head gasket |
| 136 | Service kit |
| 137 | Water temp gauge |
| 138 | Supply & fixing in replacement the following spare parts of 30 KVA DG setMake- Ashok Leyland complete all as specified :- |
| 139 | Air cleaner element set. |
| 140 | Fuel filter assembly |
| 141 | Lube filter assembly |
| 142 | Bypass filter assembly |
| 143 | Water separator |
| 144 | Supply & fixing in replacement the following spare parts of 15 KVA DG set, Make- Ashok Leyland complete all as specified :- |
| 145 | Air filter |
| 146 | Diesel fuel filter |
| 147 | Lub oil filter |
| 148 | Labour charges for dismatling and reassembling of DG set, taking out the unserviceable parts and replacement of unserviceable parts with new one, conforming to their respective part Nos for the DG set of capacity from 75 KVA upto 125 KVA complete all as specified and directed by the engg-in-charge Note:- (i) Machining of various parts like cylinder head andnut bolts and washers, and small washers are inclusive in above rates (ii) Spare parts shall be measured and paid for saperately under respective items here in after as "supply only" (iii) Repairs to DG set will be carried out by authorised agent as approved by GE. |
| 149 | Supply only spares parts for DG set of capacities from 75 kVA upto 125 KVA:- |
| 150 | Cylinder liner assembly |
| 151 | Piston |
| 152 | Piston ring |
| 153 | CR Bearing |
| 154 | Main Bearing |
| 155 | Water Pump |
| 156 | Head Gasket |
| 157 | Set of Joint |
| 158 | By Pass Hose |
| 159 | Turbo Pipe |
| 160 | Hose |
| 161 | Hose clamp |
| 162 | Valve |
| 163 | Valve seat insert |
| 164 | Valve seat exhaust |
| 165 | valve Guide |
| 166 | Valve oil seal |
| 167 | Fuel pipe (inlet & outlet pair) |
| 168 | M & L for dismantling the DG setof 35 KVA (Koel green) from the foundation and transportation to civil workshop, decouplingthe engine and alternator complete to take out the rotor assembly, properly cleaning of alternator /stator windings/bearings etc with blower & dry cloth, varnishing & drying up of the windings in suitable furnace to improve insulation value, greasing of the bearings with high quality grease, tightening of terminal connections incl replacing worn out sleeves/ nuts/bolts/washers etc, re-assembling complete, shifting back & refixing at original position, making perfect alignment with the engine and testingall as specified and as directed. Note:- (i) Spare parts required for repair shall be measured separately under respective items. (ii) Cost of minor parts such as nut,bolt & washers are deemed to be included in quoted rate (iii) Transportation for repairing of DG set 35 KVA (Koel green) Engine from site to Kirlosker Authorised Dealer Workshop and back with including bringing of suitable arrangement for lifting and mounting of engine assembly both at site and workshop included in quoted rate. |
| 169 | Supply & fixing in replacement the following spare parts of 35 KVA DG set, Make- Kirloskar (Koel Green) complete all as specified :- |
| 170 | Piston rings |
| 171 | Cylinder liner assembly |
| 172 | Main bearing |
| 173 | FIP injector |
| 174 | Set of joints (gaskets) |
| 175 | Water pump |
| 176 | Front oil seal |
| 177 | Lube oil pump |
| 178 | Engine mounting front |
| 179 | V belt |
| 180 | Return pipe (leco pipe) |
| 181 | Dipstick |
| 182 | Gang shaft (std) |
| 183 | Piston |
| 184 | Valve oil seal |
| 185 | CR bearing |
| 186 | Labour charges for dismatling and reassembling of DG set, taking out the unserviceable parts and replacement of unserviceable parts with new one, conforming to their respective part Nos for theDG set of capacity upto 30 KVA complete all as specified and directed by the engg-in-charge Note:- (i) Machining of various parts like cylinder head andnut bolts and washers, and small washers are inclusive in above rates (ii) Spare parts shall be measured and paid for saperately under respective items here in after as "supply only" (iii) Repairs to DG set will be carried out by authorised agent as approved by GE. |
| 187 | Supply only spares parts for DG set of capacities upto 30 KVA:- |
| 188 | Cylinder liner assembly |
| 189 | Piston |
| 190 | Piston ring |
| 191 | CR Bearing |
| 192 | Main Bearing |
| 193 | Water Pump |
| 194 | Head Gasket |
| 195 | Set of Joint |
| 196 | By Pass Hose |
| 197 | Turbo Pipe |
| 198 | Hose |
| 199 | Hose clamp |
| 200 | Valve |
| 201 | Valve seat insert |
| 202 | Valve seat exhaust |
| 203 | valve Guide |
| 204 | Valve oil seal |
| 205 | Fuel pipe (inlet & outlet pair) |
| 206 | Material and Labour for disconnecting the oil cooler of any make / any model from the existings locations duly removing of all mechanical connections and taking down from the engine for complete servicing, opening into parts and cleaning throughly by using with chemical cleaning and pressure testing, refixing back to its original positions with "O rings / gasket complete for the DG sets upto 75 to 100 KVA capacity all as specified and directed by Engr-in-charge. |
| 207 | M & L for decoupling the alternator from the engine , taking down from the foundation, transportation to civil workshop, dismantling complete to take out the rotor assembly, properly cleaning of alternator /stator windings/bearings etc with blower & dry cloth, varnishing & drying up of the windings in suitable furnace to improve insulation value, greasing of the bearings with high quality grease, tightening of terminal connections incl replacing worn out sleeves/ nuts/bolts/washers etc, re-assembling complete, shifting back & refixing at original position, making perfect alignment with the engine and testingall as specified and as directed for the DG set of Capacity up to 50 KVA |
| 208 | M&L for reparing the doors of sound proof encloser of DG Set any size /any make/ any capacity for proper closing and locking using new SS hinges/door handles / in built locks complete all as per existing and as directed |
| 209 | Material and labour for Painting to the DG Sets of 15 to 100 KVA capacities by preperation of old painted surfaces, cleaning & removing of existing rust grease oil spot etc, priming with aluminium red-oxide and then applying 1st grade of synthetic enamelled spray paint (two coat) of approved make, brand and colours (includes cost of paint) including fuel tank, foundation base, exhaust pipe and panel board incl writing SM/MES Number in approved style and color complete all as specified and directed. Note: Contractor will apply one layer of grease over specification plate / any written letter before painting and clean same after painting. Rates for same is deemed to be included into item quoted rates. |
| 210 | Supply and fixing in repairs heavy duty copper cable battery leads, single core, 25 Sqmm, 1100 volts grade in length of 1.5 m long (Red and black ) compete all as specified and as directed. |
| 211 | Supply and fixing in repairs heavy duty brass terminals(as per sample) suitable for battery terminals compete all as specified and as directed. |
| 212 | M&L for draining out the engine oil from thesump, opening the sump cover cleaning properly to remove old oil stucked to the surfaces, replacing the worn out gaskets/nuts/bolts/washers & refixing the sump cover complete all as directed for 750 KVA capacity DG set engine complete all as directed. |
| 213 | All as per item No 112 here in before but 320 KVA capacity DG set. |
| 214 | All as per item No 112 here in before but 75 to 100 KVA capacity DG set. |
| 215 | All as per item No 112 here in before but 35 to 62.5 KVA capacity DG set. |
| 216 | All as per item No 112 here in before but 15 to 30 KVA capacity DG set. |
| 217 | Material and Labour for dismantling turbocharger assembly from the DG set, transportation to work shop for repair, cleaning and carrying out inspection of each components/ spares segregation of serviceable spares for reuse including decarbonising machine, cutting, grinding polishing etc. and re-assembling the turbocharger with replacement of spares parts and refixing on existing position complete all as directed for 75 to 100 KVA capacity DG set engine complete all as directed. |
| 218 | All as per item No 117 here in before but 15 to 30 KVA capacity DG set. |
| 219 | Supply and filling engine oil grade 15W40 premium grade complete all as directed . Make :- Castrol/HP/Servo |
| 220 | Supply and filling distilled water in batteries for top up complete all as directed . |
| 221 | M&L for draining out old coolant from the engine radiators of DG Sets of any capacity and make, flushing the radiator tubes with distilled water and filling with new coolant, refixing the drain plug properly and filling the complete radiator with new pre mixed coolant complete all as specified and as directed.Make: Servo/HP/Castrol |
| 222 | Supply and replacing V belt set (for fan & alternator) for 750 KVA DG set engine of make Kirloskar/CG/Cummins etc all as per existing complete all as specified and directed |
| 223 | All as per item No 122 here in before but 75 to100 KVA capacity DG set. |
| 224 | All as per item No122 here in before but 35 to 62.5 KVA capacity DG set. |
| 225 | All as per item No 122 here in before but 15 to 30 KVA capacity DG set. |
| 226 | Disconnecting and taking down the defective self starter of any make from the DG set , transporting to civilworkshop dismantling the same to take out defective parts and repairing by replacement of carbon brushes, armature coil, field coil, bush, bearings and bendix pinion, clutch assembly and other related components, reassembling & shifting to original location, refixing on the DG set , making all connections and testing for smooth functioning complete all as directed forDG set ofcapacity 15 KVA to 30 KVA. Note :- Self starter of same type and capacity shall be arranged by the contractor and fixed at the DG set for the duration the original one is under repairs. Unit rate quoted will be deemed to include the expenditure for the same and no extra payment shall be made on this part. |
| 227 | All as per item No 126above but capacity 35 to 62.5 KVA |
| 228 | All as per item No 126 above but capacity 75 to 100 KVA |
| 229 | All as per item No 126 above but capacity 750 KVA |
| 230 | Supply and replacement of ( AVR ) automatic voltage regulator Diode forward and reverse, rotating rectifier assembly, half wave phase controlled thyristor type,complete all as per existing type & size for DG set of capacity 15 to 30 kVA. |
| 231 | All as per item No 130 above but 35 to 62.5 kVA |
| 232 | All as per item No 130 above but capacity 75 to 125 KVA |
| 233 | Disconnecting and taking down the leaking radiator from DG set engine, transporation to civil workshopfor repairs , cleaning the complete radiator for detecting the leakage and repairing the leaking portion (Tubes/fins/tank etc)by soldering/brazing ,cleaning of all water tube with suitable cleansing agent & water preasure & removing the complete sludge and dust from inside the tank, replacing worn out hose pipes & clamps etc, shifting & refixing at original site and testing for proper working complete all directed for the DG set with capacity 15 to 30 KVA |
| 234 | All as per item No 133 above but 35 to 62.5 KVA |
| 235 | All as per item No 133 above but capacity 75 to 125 KVA |
| 236 | Disconnecting and taking down the defectivedynamo from the DG set engine, shifting to civil workshop for repairs, strip opening to remove unserviceable parts, repairing by replacing of armature coil, carbon brush, field coil, clutch patti bearing, refixing magnetic steel laminates, replacing pole head and pole shoe, bearings of shaft ball/roller/sleeve type, and other related items of the assembly , re-assembling and refxing the same on original positionand testing complete for the DG set of capacity 15 to 30 KVA |
| 237 | All as per item No 136 above but 35 to 62.5 KVA |
| 238 | All as per item No 136above but capacity 75 to 100 KVA |
| 239 | Disconnecting and taking down the fuel pump from the DG engine, transporting to civil workshop and repair & calibration of FIP of DG Set including replacement of plungers, washer manifold, injection nozzles etc all as required and testing after refixing on engine and setting the rated RPM all as specified and directed for DG set of capacity 75 to100KVA |
| 240 | All as per item No139 above but 15 to 30 KVA |
| 241 | S&F in replacement of rechargeable lead acid battery 12 Volt, 180 Ah heavy duty complete all as specified.Make: Exide/ Amaron/ Luminous. |
| 242 | S&F in replacement of rechargeable lead acid battery 12 Volt, 150 Ah heavy duty complete all as specified.Make: Exide/ Amaron/ Luminous. |
| 243 | S&F in replacement of rechargeable lead acid battery 12 Volt, 100 Ah heavy duty complete all as specified.Make: Exide/ Amaron/ Luminous. |
| 244 | M&L for dismantling of injector assembly ofthe DG set of under mentioned capacity from engine and repairing, cleaning and overhauling of the same with necessary calibration including replacement of defective item as required to make same fully fuctional for the DG set of Capacity 75 to 125 KVA :- |
| 245 | All as per item No144 above but 35 to 62.5 KVA |
| 246 | M&L for setting of valve timing chain for DG set of various capacities. During the process of setting of valve timimg chain, open the air filter of the DG set and replaced the air filter and open the head of the DG set and set the the valve timing chain perfectorly and ensure the smooth functioning of the DG set without any unwanted sound complete all as specified and directed by Engr-in-Charge. (Note:- Spare parts like fuel filter will be measured and paid separately.) |
| 247 | Supply and fix switch mode power supply (SMPS) for DG set that make use to switching to regulator to transfer of electrical power supply to battery of the DG set so that the battery of DG set become charge at all the time complete all as specified and directed. |
| 248 | Supply, fixing/ laying, connecting and commissioning LT underground cable XLPE insulated, screened, PVC bedded, galvanised steel strip or wire armoured, electric cable with multistranded aluminium conductor, 95 Sqmm, 1.0 core, 1100 Volts grade laid in trenches/ on wall/ poles/ ducts/ pipe including cable glands, lugs and suitable size of MS saddle clips (where ever cable laid in ceilings / walls without cable duct) complete all as specified and directed. (Note: Earth work shall be measured & paid separately). |
| 249 | Material and labour laying well burnt old sizebricks, straight or curved on plan , laid flat with width equal to length of brick , laid dry over electric cable for protection all as specified. |
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