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Tender For Repair / Maintenance Of Eot Cranes Including Pneumatic Pressure Pipe Line And Connected Crane Accessories At Af Stn Tughlakabad Under Ge ( Af ) Tughlakabad, Nagpur-Maharashtra

Military Engineer Services-MES has published Tender For Repair / Maintenance Of Eot Cranes Including Pneumatic Pressure Pipe Line And Connected Crane Accessories At Af Stn Tughlakabad Under Ge ( Af ) Tughlakabad. Submission Date for this Tender is 19-06-2023. Cranes Tenders in Nagpur Maharashtra. Bidders can get complete Tender details and download the document.




Tender Notice

37798686
Corrigendum : Tender For Repair / Maintenance Of Eot Cranes Including Pneumatic Pressure Pipe Line And Connected Crane Accessories At Af Stn Tughlakabad Under Ge ( Af ) Tughlakabad
Open Tender
Indian
Maharashtra
Nagpur
19-06-2023

Tender Details

Repair / Maintenance Of Eot Cranes Including Pneumatic Pressure Pipe Line And Connected Crane Accessories At Af Stn Tughlakabad Under Ge ( Af ) Tughlakabad

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 12-Jun-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 19-06-2023

Key Value

Document Fees
INR 500 /-
EMD
INR 70000.0 /-
Tender Value
INR 35 Lakhs /-

BOQ Items

Name of Work: REPAIR / MAINT OF EOT CRANES INCLUDING PNEUMATIC PRESSURE PIPE LINE AND CONNECTED CRANE ACCESSORIES AT AF STN TUGHLAKABAD UNDER GE (AF) TUGHLAKABAD
Sl. No. Item Description
1M & Labour for locating the fault in E.O.T Crane of any capacity upto 10 Ton including rectification of minor defects such as tightening of nut and bolts, checking and rectifying loose connection of control panel, accessories and current collectors replacing of fuse wire,etc to keep the crane functional and making the free movement of entire unitcomplete all as specified and directed . Note :(a) Contractor will send their tech qualified rep for taking over daily crane complaint from user end and to rectify the same including open the separate register for complaints and signed by concerned user rep , MES rep after rectify the complaint and submit the same before claiming the Payment of item.
2M&L for Crane Load testing of ½ ton EOT crane at 125% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:- (a) Load for load testing shall be arranged by the contractor thrugh OEMand record for the same shall be on kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane complete all as specified and directed . (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will done load testing on as and when required basis.
3M&L for Crane Load testing of 1 ton EOT crane at 125% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:- (a) Load for load testing shall be arranged by the contractor thrugh OEMand record for the same shall be on kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane complete all as specified and directed . (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will done load testing on as and when required basis.
4M&L for Crane Load testing of 3 ton EOT crane at 125% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:- (a) Load for load testing shall be arranged by the contractor thrugh OEMand record for the same shall be on kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane complete all as specified and directed . (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will done load testing on as and when required basis.
5M&L for Crane Load testing of 5 ton EOT crane at 125% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:- (a) Load for load testing shall be arranged by the contractor thrugh OEMand record for the same shall be on kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane complete all as specified and directed . (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will done load testing on as and when required basis.
6M&L for Crane Load testing of 10 ton EOT crane at 125% of the safe working load by providing dead load/load test block for capacity test on all the motions of cranes (dead weight load to be arranged by the Contractor). Note:- (a) Load for load testing shall be arranged by the contractor thrugh OEMand record for the same shall be on kept in record duly signed by user’s rep / MES rep and no extra payment shall be made on this account. A load testing certificate furnished by OEM shall be submitted by the contractor after load tetsing for every individual crane complete all as specified and directed . (b) Contractor will ensure all the cranes are in serviceable condition before starting the load testing. If any crane are in unserviceable condition the same will be made serviceable before starting the load testing. (c) Contractor will done load testing on as and when required basis.
7M&L in replacement of cable resting trolly MS Wheel (with four ball bearing)for 5Ton EOT crane including necessary welding work complete all as specified and as directed
8M&L in replacement of cable resting trolly MS Wheel (with four ball bearing)for 3Ton EOT crane including necessary welding work complete all as specified and as directed
9M&L in replacement of cable resting trolly MS Wheel (with four ball bearing)for 10Ton EOT crane including necessary welding work complete all as specified and as directed
10Material & Labour for Servicing of 10 ton EOT crane comprising of the following:- (a)Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (b)Checking & testing/adjustment of brakes for all the motions (c")Checking & tightening of coupling bolts, motor foundation bolt etc. (d)Checking the wiring connections in control panel and other accessories and toensure that no loose/naked connection exist. (e)Checking of gear oil in gear boxes and topping them if necessary . (f)Checking of transformer oil in electro hydraulic thruster unit & topping if necessary (g) Cleaning of Bridge girder including plate form, cabin, panel, complete
11Material & Labour for Servicing of 5 ton EOT crane comprising of the following:- (a)Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (b)Checking & testing/adjustment of brakes for all the motions (c")Checking & tightening of coupling bolts, motor foundation bolt etc. (d)Checking the wiring connections in control panel and other accessories and toensure that no loose/naked connection exist. (e)Checking of gear oil in gear boxes and topping them if necessary . (f)Checking of transformer oil in electro hydraulic thruster unit & topping if necessary (g) Cleaning of Bridge girder including plate form, cabin, panel, complete
12Material & Labour for Servicing of 3 ton EOT crane comprising of the following:- (a)Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (b)Checking & testing/adjustment of brakes for all the motions (c")Checking & tightening of coupling bolts, motor foundation bolt etc. (d)Checking the wiring connections in control panel and other accessories and toensure that no loose/naked connection exist. (e)Checking of gear oil in gear boxes and topping them if necessary . (f)Checking of transformer oil in electro hydraulic thruster unit & topping if necessary (g) Cleaning of Bridge girder including plate form, cabin, panel, complete
13Material & Labour for Servicing of 1.5 and 1ton EOT crane comprising of the following:- (a)Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (b)Checking & testing/adjustment of brakes for all the motions (c")Checking & tightening of coupling bolts, motor foundation bolt etc. (d)Checking the wiring connections in control panel and other accessories and toensure that no loose/naked connection exist. (e)Checking of gear oil in gear boxes and topping them if necessary . (f)Checking of transformer oil in electro hydraulic thruster unit & topping if necessary (g) Cleaning of Bridge girder including plate form, cabin, panel, complete
14Material & Labour for Servicing of 1/2 ton EOT crane comprising of the following:- (a)Greasing/oiling of required part ie shaft, coupling, rope drum shaft bearing etc. (b)Checking & testing/adjustment of brakes for all the motions (c")Checking & tightening of coupling bolts, motor foundation bolt etc. (d)Checking the wiring connections in control panel and other accessories and toensure that no loose/naked connection exist. (e)Checking of gear oil in gear boxes and topping them if necessary . (f)Checking of transformer oil in electro hydraulic thruster unit & topping if necessary (g) Cleaning of Bridge girder including plate form, cabin, panel, complete
15M&L for Replacement of heavy duty thruster brakeelectro megnetic type suitable forup to 3 Ton EOT Crane complete all as per site requirement and specified.
16M&L for Replacement of heavy duty thruster brake suitable for 3 to 5 Ton EOT Crane complete all as per site requirement and specified . Make: Megtech/Speedage/Bharat Heavy Transmission/Cranex.
17M&L for Replacement of heavy duty thruster brake suitable for5 to 10 Ton EOT Crane complete all as per site requirement and specified . Make: Megtech/Speedage/Bharat Heavy Transmission/Cranex.
18M&L in replacement of step down transformer 300 VA/415/110/24 volt suitable for 3 to 5 ton EOT crane complete all as specified and directed.
19M&L in replacement of step down transformer 300 VA/415/110/24 volt suitable for 10 ton EOT crane complete all as specified and directed.
20S&F in replacement of galvanized steel wire rope of nominal dia 12mm having maximum Tensile strength of 1960 N/mm2 as per IS:2266 (2002) for EOT crane 10 tonas per existing make and type heavy duty complete all as specified and directed.
21S&F in replacement of galvanized steel wire rope of nominal dia 10mm having maximum Tensile strength of 1960 N/mm2 as per IS:2266 (2002) for EOT crane 5 & 3 tonas per existing make and type heavy duty complete all as specified and directed. .
22S&F in replacement of galvanized steel wire rope of nominal dia 08mm having maximum Tensile strength of 1960 N/mm2 as per IS:2266 (2002) for EOT crane 1.25, 1.00 & 0.5tonas per existing make and type heavy duty complete all as specified and directed.
23M&L for rewinding the carane motor of capacity 1.5 HP to 3 HP andtransporting to & from workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed by Engineer-in-charge.
24M&L for rewinding of burnt motor of capacity 5 HP LT motion of EOT cranetransporting to & from workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed.
25M&L for rewinding of burnt motor of capacity 5 HP CT motion of EOT cranetransporting to & fro workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed..
26M&L for rewinding of burnt motor of capacity 3 HP LT motion of EOT cranetransporting to & fro workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed.
27M&L for rewinding of burnt motor of capacity 3 HP CT motion of EOT cranetransporting to & fro workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed.
28M&L for rewinding of burnt motor of capacity 1.5 HP CT motion of EOT cranetransporting to & fro workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed.
29M&L for rewinding of burnt motor of capacity 1.5 HP LT motion of EOT cranetransporting to & fro workshop cutting & taking out burnt copper winding wires cleaning complete with proper cleaning solution & rewinding with same gauge best quality copper enamelled winding wire and putting properly with packing materials, varnishings etc & drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning all as directed..
30Taking down EOT Crane of capacity upto 10 ton crane cross member (whole structure) from the gantary with safe arrangement along with hoist, gear box,brakes, LT motor,CT motor, main hoist motor, LT panel and all other connected items.M & L replacement installation, testing and commssioning of the following:
31Replacement of LT motion gear box -02 No"s Replacement of LT motion motors -02 No"s Replacement of panel control wiringwith 2.5 sq mm copper conductor-01 job Replacement/modification of VVF drive for LT motion -01 job Replacement of push button station and rewiring -01 job Reassembling , testing ,commissioningand complete installation of crane -01 job Seviceing of complete crane -01 job Load testing of crane -01 job Replacement of AC drive -01 job Replacement of AC drive -01 job Replacement of panel wiring and contactor- 01 job Replacement of current colletor for three phase supply-04 no"s
32Replacement of current carring copper conductor 10 sqmm x 3.5 core PVC flat sheathed flexible type -20 RM Replacement of Limit switches for LT ,CT and hoist along with Master conroller Replacement of power wiring of main panel with 6 sqmm flexible copper conductor for LT motion -01 job Replacement of overload relay-01 job Crane shall be painted with two coats of zinc cromate primer followed by two coats of golden yellow synthetic enamel paint.
33Supply and fixing in replacement of shrounded type TPN PVC insulated GI conductor DSL system having 63 Amps rating (Run of 03 Phase & 01 Neutral will be count as 01 RM)completeincluding welding works as per site requirement all as specified and as directed by Engr-in-charge.Note : (i) Cost of necessary T&P required for fixing of DSL system in Hangar upto 20 mtr heightare deemed to be included in the quoted rate.
34Supply and fixing in replacement of shrounded type TPN PVC insulated DSL Bus bar current collector forDSL system having capacity up to 250 Amps rating (03 Phase & 01 Neutral)completeincluding welding works as per site requirement all as specified and as directed.Make : safeline,safe track
35S&F in replacement of VVVFD -2 HP ATV310, 1.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed .
36S&F in replacement of VVVFD -3 HP ATV310, 2.2 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
37S&F in replacement of VVVFD -5 HP ATV310, 3.7 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
38S&F in replacement of VVVFD -7 HP ATV310, 12.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
39Supply and fixing in replacement ofRemote Control/ Pandent 110 V AC with Remote Capacity 0.5 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed.
40Supply and fixing in replacement ofRemote Control/ Pandent 110 V AC with Remote Capacity 1 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed.
41Supply and fixing in replacement ofRemote Control/ Pandent 110 V AC with Remote Capacity 3 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed.
42Supply and fixing in replacement ofRemote Control/ Pandent 110 V AC with Remote Capacity 10 Ton EOT crane for controlling LT, CT and crane hook motion including taking down old unsv remote complete all as specified and directed.
43S&F in replacement ofPower contactor 3 pole, 9 Amps, type MNX, 415 volts complete all as specified and directed.
44Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 25 Amp. ML-1.5 with 2 N.O. + 2 N.C.Aux Contect Coil Voltage 110V AC complete all as specified & directed.
45Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 32 Amp. ML-2 with 2 N.O. + 2 N.C.Aux Contect Coil Voltage 110V AC complete all as specified & directed.
46Supply & fixing in replacement of Three Pole Power Contactor 3 phase 415V AC3 70 Amp. ML-4 with 2 N.O. + 2 N.C.Aux Contect Coil Voltage 110V AC complete all as specified & directed.
47Supply & fixing in replacementof of Push Button Station 8 Way Made Out Poly Carbonate / Alumunium Dia Cast with 8 No. Push Button with Element complete all as specified & directed.
48Supply & fixing in replacement of AC Drive(VVVF) 7.5KW G7 HD 3 Phase415V AC Cat No.:- CIMR-G7A47P51/ LTVF-S20040BAA complete all as specified & directed. Make:- Yaskawa/ L&T/ Siemens
49Supply and fixing in replacement of Limit switch suitable for EOT crane of capacity upto 10 Ton crane including taking down old unserviceable limit switch complete all as specified and directed.
50S&F in replacement of VVFD -2 HP ATV310, 1.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
51Taking out heavy duty MS duct cover 1200 mm x 700 mm x8 mm or weighing upto 80 kg for taking out Rusted old MS pipe and refixing the duct cover after taking out pipe line and refixing the same of any size and capacity in the duct complete all as specified and as directed.
52M&L for Supply, laying , jointing, welding & testing 80 mm bore MS pipe ( Heavy duty Class "c") including allfittings as required of following sizes laid in treches or laying on floor/duct for connecting to various pressure tooll/equipment at various IF and PW"s including taking out old pipe with fittings complete all as specified and directed. Note:- MS flange and flange joint complete with jointing material shall deemed to be included in the unit rate of this item
53M&L for Supply, laying , jointing, welding & testing 25 mm bore MS pipe ( Heavy duty Class "c") including allfittings as required of following sizes laid in treches or laying on floor/duct for connecting to various pressure tooll/equipment at various IF and PW"s including taking out old pipe with fittings complete all as specified and directed. Note:- MS flange and flange joint complete with jointing material shall deemed to be included in the unit rate of this item
54M&L for Supply, laying , jointing, welding & testing 20 mm bore MS pipe ( Heavy duty Class "c") including allfittings as required of following sizes laid in treches or laying on floor/duct for connecting to various pressure tooll/equipment at various IF and PW"s including taking out old pipe with fittings complete all as specified and directed. Note:- MS flange and flange joint complete with jointing material shall deemed to be included in the unit rate of this item
55Material & Labour for painting to exposed CI/GI/MS pipe lines of air pressure lines any type/make/size including sluice valves, fittings and non return valves complete all as per specified colour code after cleaning and scraping out old paint including writing/marking complete all as specified and directed by Engineer-in-charge
56S&F in replacement Ball valvebrass ISI marked20mm dia with iron handle screwed both ends for iron pipe and fixedincluding taking down old unsv valve complete all as specified and directed.
57Material and labour for CI butterfly valveISI marked25mm dai stainless steel disc, gear mountable as per IS 13095 class PN-1.0 complete with nuts, bolts, washer and rubber gasket including taking out old unserviceable butterfly valve complete all as specified and directed.
58Supply and fixing in replacement of sluice valve flanged end drilled type with steel spindle including nuts, bolts and jointing material of class PN-1.6 ISI marked of size 80 mm bore complete all as specified and directed.
59M&L for cutting of Hardstanding/road by mannual method upto 1000mm deep and suitable width for pipe line complete including filling with ready mix/ PCC (1:3:6) type C2 and making good distrubed surfaceall as specified and as directed.
60S&F in replacement of VVFD -3 HP ATV310, 2.2 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
61S&F in replacement of VVFD -5 HP ATV310, 3.7 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
62S&F in replacement of VVFD -7 HP ATV310, 12.5 KW 380-460 V 50/60 HZ drive complete all as specified and directed.
63Schedule of Credit
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