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Tender For Fabrication And Erection Jobs Of Gurdaspur Csm, gurdaspur-Punjab

Department of Cooperation has published Tender For Fabrication And Erection Jobs Of Gurdaspur Csm. Submission Date for this Tender is 25-05-2023. Earth Moving Machinery Tenders in gurdaspur Punjab. Bidders can get complete Tender details and download the document.




Tender Notice

37607900
Tender For Fabrication And Erection Jobs Of Gurdaspur Csm
Open Tender
Indian
Punjab
gurdaspur
25-05-2023

Tender Details

Fabrication And Erection Jobs Of Gurdaspur Csm- 1 Repair of cane unloader grab arms 2 Replacement of sq. bar of cane unloader. 3 Repair, strenghening and alingment of bridge span of unloader no. 1 Scope of work : 1.Dismantling of bridge span from position and taken it on ground level.2.Strengthing and alignment of bridge span including replacement of MS channel, angles and square bar. 3. Erection of bridge span on position in all respect with trial. 4 Dismantling, Fabrication and Erection ofa) Mincer Hood 5 b) Cutter Hood 6 c) Chopper Hood 7 To build mill top rollers square end as per standard size 8 To build mill rollers crown pinion teeth as per standard template of teeth. 9 To build mill rollers coupling square section as per standard size 10 To build mill rollers journal as per standard size 11 To build millunder feeder rollers drive gear teeth as per standard template of teeth 12 Fabrication and erection of mill rollers crown pinion guard 13 Fabrication and erection of Donnelly chute of mills 14 Dismantling, Fabrication and erection of worn-out Juice tray at mill house from 10/12 mm plate 15 Dis. Feb. & erection ofMill house screw conveyor 16 Dis. Feb. & erection of mill house screw conveyor trough along with dismantling and fitting of conveyor and drive system. 17 Dismantling and erection of worn-out runners of cane carrier, RBC, Bagasse Elevator and inter carrier. 18 Dismantling, Fabrication and erection of worn-out side plates of cane carrier, RBC, Bagasse Elevator and inter carrier. 19 Dismantling, Fabrication and erection of worn-out trough of RBC, Bagasse Elevator & Rack carriers froma) MS plate6/8 mm 20 b)SS plate 4/5 mm 21 DismantlingFabrication and erectionstructure of cane carrier drive ,RBC chain drive, Rakecarrier and elevator chain drive 22 Replacement of worn out bottom boot of secondary chain 23 Replacement of angle and channel of cane carrier / RBC / Rack carrier & Elevator . 24 Repair of secondarycane carrier chain and elevator chain rake 25 Fabrication of secondarycane carrier chain and elevator chain rake 26 Fabrication of RBC slates 27 Repair of RBC slates 28 Dis. And erection of bagassecillow blower 29 Fabrication of bagassecillow blower 30 Dismantling and Erection of boiler bagasse feeding CI furnace mouth piece of WIL make Boiler. 31 Dismantling and Erection of boiler bagasse feeding CI furnace chute 32 Replacement of furnace door frame of WIL make Boiler & Texmaco make boiler 33 Replacement of furnace doorof WIL make Boiler & Texmaco make boiler 34 Repair and fitting of furnace door frame of WIL make boiler & Texmaco make boiler 35 Repair and fitting of furnace doorof WIL make boiler & Texmaco make boiler 36 Replacement of furnace chamber door frame of WIL make Boiler & Texmaco make boiler 37 Replacement of furnace chamber door of WIL make Boiler & Texmaco make boiler 38 Repair and fitting of furnace chamber doorof WIL make boiler& Texmaco make boiler 39 Repair and fitting of furnace chamber door frameof WIL make boiler& Texmaco make boiler 40 Dismatling of Boiler Dampers 41 Fabrication of Boiler Dampers 42 Erection of Boiler Dampers 43 Repair of Boiler Dampers 44 Repair ofID fanofWIL and Texmaco make boiler 45 Repair ofFD fanofWIL and Texmaco make boiler 46 Dismantling, Fabrication and Erection of boiler bagasse feeding MS chute between boiler furnance and RBC chain 47 Patch work 48 Dis, feb, & errection of boiler flue gas ducting between FD fan, ID fan& chimney. 49 Dismantling, Fabrication & Erection of bend of boiler flue gas ducting between ID FAN and chimney from 6/8mm thick plate. 50 Dismantling, Fabrication & Erection of Side plate & Top plates(4mm) of boilers. 51 Dismantling, Fabrication & Erection Economiser top & side plates 52 Dismantling, Fabrication & Erection Air heatertop & side plates 53 Dismantling and fitting of GI/ACC sheet. a) Dismantling 54 b)Fitting 55 Dismantling of machinery structure. 56 Fabrication and Erection of machinery structure. 57 Dismantling & erection of FD Fan Casing 58 Fabrication of FD Fan Casing 59 Repair of FD Fan Casing 60 Dismantling & erection of ID Fan Casing 61 Fabrication of ID Fan Casing 62 Repair of ID Fan Casing 63 Dismantling, Fabrication & Erection(a)pump and motor bed 64 b) Motor and radicon 65 c) Cutter motor bed 66 Dismantling fabrication and erection ofwet scrubber cone 67 Dismantling fabrication and erection ofwet scrubber side plates 68 Dismantling fabrication and erection ofclarifier cone of Boiler 69 Dismantling fabrication and erection ofman hole 70 Dismantling fabrication and erection ofman hole blind 71 Dismantling of Sieve plate of boiler no. 3 wet scrubber 72 Fabrication of Sieve plate of boiler no. 3 wet scrubber 73 Drilling of Sieve plate of boiler no. 3 wet scrubber 74 erection of Sieve plate of boiler no. 3 wet scrubber 75 Fabrications mill roller bearing cover 76 Dismantling of Structure 77 Fabrication of Structure 78 Erection of Structure 79 Dismantling of platform plates 80 Fabrication of platform plates 81 Erection of platform plates 82 DismantlingofRailing 83 Fabrication & erection of railing 84 Fabrication and erection of MS stairs with railing 85 Mill pinion guard (bottom ) 86 Open gear guard (bottom) of all chain 87 Fabrication ofmotor protection cover 88 Fabrication of shed (any size) with structure 89 Repair of DSM screen 90 Dismantling and erection of DSM Screen 91 Dismantling of M.S. Round/SquareTanks 92 Fabrication of M.S. Round Square Tanks 93 Erection of M S Round /square Tanks 94 Dismantling of M.S./G.I./ C.I./ SS / RMP pipe from 1” to 12” dia 95 Erection of MS/GI/CI/SS/ RMP pipe 1” to 12” dia 96 Fabrication of M S / SS pipe line above 12” dia from M.S. / SSplate 97 Dismantling of M.S. / SS/C.I. pipe line above12” dia 98 Erection of M.S./ C.Ipipe line above 12” dia 99 a)Dismantling of Nipple 1” to 12” dia up to 24” length 100 b)Fabrication of Nipple 1” to 12” Ø & up to 24” length 101 c)Erection of Nipple 1” to 12”dia & up to24” length 102 a)Dismantling of Nipple above 12” dia up to 1 mtr. length 103 b)Fabrication of Nipple above 12” dia up to 1 mtr. length 104 c)Erection of Nipple above 12” dia up to 1 mtr. length 105 a) Dismantling of bend 1” to 12” dia 106 b) Fabrication of Bend 1” to 12” dia 107 c) Erection of bend 1” to 12” dia 108 Dismantling ,fabrication & erection of Bend above 12” below 36” dia 109 Dismantling of Reducer/Tee1” to 12” dia & up to 24” length 110 a) Dismantling of Blind 1” to 12” dia 111 b) Fabrication of blind 1” to 12” dia 112 c) Erection of blind 1” to 12” dia 113 a) Dismantling of blind above12” dia 114 b) Fabrication of blind above 12”dia 115 c) Erection of blind above 12” dia 116 a) Dismantling of valve 1” to 12” dia 117 b) Erection of valves 1” to 12” dia 118 c) Dismantling of valve above 12” dia 119 d) Erection of valvesabove 12” dia 120 a)Dismantling of flange 1” to 12” dia 121 b) Fabrication of flange 1” to 12” dia 122 c) erection of flange above 12” dia 123 Cutting & washing of old flanged 1 and above 124 Dismantling of structure/platform 125 Fabrication & erection of structure/platform 126 Dismantling of Railing 127 Fabrication & erection of railing 128 Dismantling, Fabrication & fitting of Jet Box in M.S. Material 129 Dismantling, Fabrication, fitting of Jet Box in S SMaterial 130 Dismantling, Fabrication & fitting of Nipples 8” to 10” dia for Jet Box of Condenser 131 a) Fabrication of Vapour pipe bend 36” to 40” dia 132 b) Dismantling & erection of vapour pipe bend 36” to 40” dia 133 Dismantling, Fabrication and erection of suction strainer of spray pump/injection pump. 134 Dismantling, Fabrication & erection of Manhole with neck flange cover 16” to 24” dia 135 Cutting & strengthing of old material 136 Dismantling, Fabrication & erection of worn out feeding Header of pans 137 Hoppers a) Dismantling, fabrication & erection of Deck piece & alignments of Hopper 138 b) Dismantling, fabrication & erection of Hopper piece from Deck piece to end of Hopper 139 c) Dismantling, Fabrication & erection of Hopper piece from Deck piece to start of Hopper including Multi trays. 140 d) Dismantling, Fabrication & erection of Hopper complete with deck piece and multi tray for hot/cold air blower. 141 Replacement of C.I. Cone (venture)of Multijet condenser 142 Dismantling, Fabrication & Erection of central tube with cooling coil (shaft) for water cooled crystallizer - 40 tons 143 a) Dismantling, Fabrication & erection of cooling pipe coil in the crystallizermadefrom 4” dia pipe 144 b) Patch work of crystallizer cooling shaft 145 Dismantling, Fabrication & erection of Mud Scroll/ screw conveyor 146 Dismantling, Fabrication & erection ofBagacillocyclone 147 Coils Fabricationof coil 148 Dismantling & erection of coils 149 Dismantling of existing condenser including their venture, tail pipe, bend etc. and thereafterinstallation ofefficient single entry new condensers including fabrication / erection of venture, tail pipe & bends etc. Fabrication and erection of base frame and other associated fabrication & erection jobs. 150 Dismantling, Fabrication & erection of M.S.Gutters. 151 Fabrication of flange from M.S Plate 152 Dismantling of stone catcher strainers. 153 Fabrication of stone catcher strainers from perforrated sheet 154 Erection of stone catcher strainer 155 Dismantling, Fabrication & erection of molasses conditioner strirrer 156 Dismantling of old transient heater & erection transient heater 157 a) Dismantling of Vapour pipe 900 mm/ 1000 mm dia 158 b) Fabrication of vapour pipe 900/1000 mm dia 159 c) Erection of Vapour pipe 900/1000 mm dia 160 Dismantling, Fabrication & erection of Save all from 10 mm to 12mm platea) Pan 161 b) Quad& Vapour cell 162 Dismantling, fabrication & erection of save all from 8mm to 10mm MS plate excluding outer shell 163 Replacement of J-pipe in vapour cell/ quad body/ pan 164 Dismantling, Fabrication & erection of Umbrellaa) Pan 165 b) Quad& Vapour cell 166 Dismantling, fabrication & erection of bottom and top cone a) Pan 167 b) Quad & Vapour cell 168 c) Juice sulphiter / syrupsulphiterand cone of any other units above 12” dia 169 a) Replacement of cooling jacket for the sulphur burning chamber. 170 b) Replacementof sulphur furnace coolingscrubber complete withinternal8” cooling jacket, 6” gas pipe and 4” cooling pipe 171 c) dismantling, fabrication & erection of cooler made from 8” dia pipe for sulphur furnace 172 Dismantling, Fabrication & erection of Sulphur burning chamber of Sulphur Furnace 173 Dismantling, fabrication & erection of Sulphur melt Tank 174 Dismantling, fabrication & erection of coil for Sulphur melter 175 Dismantling, Fabrication & erection of condenser of vacuum filter 176 Dismantling, Fabrication & erection of Vacuum filtera) Mud Trough 177 b) Abgitator 178 Replacement of vacuum filter drum complete including connected accessories 179 Dismantling, Fabrication & erection ofroof for final molasses tank 180 Dismantling, Fabrication & erection ofshell for final molasses tank 181 Dismantling, Fabrication & erection ofDSM Screen complete. 182 Dismantling, Fabrication & erection ofinter connecting square box for juice heater double beat valve. 183 Dismantling, Fabrication & erection ofdischarge chute of batch type C/F machine. 184 Dismantling, Fabrication & erection of rectangular coil of molasses tank. 185 Dismantling, Fabrication & erection of de-super heater coils. 186 Dismantlingof Angle valvesa)Size 450 mm to 700 mm 187 Size 700 mm to 1000 mm 188 Erectionof Angle valves /Straight valve a)Size 450 mm to 700 mm 189 Size 700 mm to 1000 mm 190 Patch work at Boiling House and C/F House etc. 191 Fabrication & erection of Mud Boots for Dorr. 192 a. Replacement of clarifiercenter tube 193 b. Replacement of MS Scrapper arms of clarifier center tubes. 194 c. Replacement of clarifier juice distribution plates 195 a) Replacement of Clarifier Bottom plate(compartment) 196 b) Dismantling,Fabrication & erection of Clarifier 197 Dismantling of coils in Dorr/Melter/Centrifugal machines/Steam coils etc. 198 Fabrication of coils in Dorr/Melter/Centrifugal machines/Steam coils etc. 199 Erection of coils in Dorr/Melter/Centrifugal machines/Steam coils etc. 200 Dismantling, Fabrication and erection of semi Kestner bottom nipple 24” dia 201 Replacement of Quad / Vapour Cell down take 202 Replacement of Pan down take 203 Patch work of worn our portion of pan / evaporatorbody shell 204 Patch work of Save all of pan / evaporator bodies 205 Patch work of Umbrella of pan/ evaporator bodies 206 Strengthing of Umbrella of pan / evaporator bodies 207 Dismantling, Fabrication & Erection of body shell a) Juice Sulphitor 208 b) Evaporator bodies 209 c) Pans 210 Dismantling, Fabrication & Erection of Bottom/Top Taper portion ofa)Pans 211 b) Evaporator bodies 212 Dismantling of SS tubes of a) Pans 213 b) Evaporator bodies 214 c) Juice heater 215 Fitting of SS Tubes and to be tested at80 PSI Hyd. Pressure a) Pans 216 b) Evaporator bodies 217 c) Juice heater 218 a) Dismantling of S.S tube of semi kestner 219 b) Fitting of S.S Tubes of semi kestner and to be tested 80 PSI Hyd. Pressure 220 Dismantling C/F Machine including water, steam connection and discharge chute 221 Erection C/F Machine including water, steam connection and discharge chute includeing modification of staging/structure 222 Dismantling and erection of sugar grader of side plate including modification of structure. 223 Dismantling, fabrication and erection of circular bottom portion of magma mixer. 224 Dismantling, fabrication and erection of shaft with arms of Dry seed crystallizer / vacuum crystallizer. 225 Dismantling, fabrication and erection of agitator arms of juice sulphitor/dry seed crystallizer / vacuum crystallizer. 226 Replacement of ribbon type stirrer of air cooled crystallizer. 227 Crystallizer central shaft with Ribbon:a) Dismantling 228 b) Fabrication 229 c) Erection 230 Dismantling, fabrication and erection of condensate bottle big size(from 1.5mtr to 2.0mtr) 231 Dismantling, fabrication and erection of condensate bottle big size(from 1.0mtr to 1.5mtr) 232 Fabrication & erection of complete casing having outer dia for circular portion 32 approx as existing exhaust blower of batch type centrifugal machines 233 Magma Mixera) Dismantling of magma mixer including shaft / arms / drive etc. 234 b) Fabrication of magma mixer including shaft / arms / drive etc. 235 c) Erection of magma mixer including shaft / arms / drive etc. 236 Dismantling’ fabrication & erection of molasses gutter for centrifugal machines 237 Dismantling and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning. 238 Fabrication of bucket for Sugar Elevator / Dry Seed Elevator 239 S.S Bend/TEE/reducer/Nipple/crossa) Dismantling 240 b)Fabrication 241 c)Erection 242 Dismantling, fabrication and erection of segment of pan shell 243 Dismantling, Fabrication and erection of complete pan shell including sight glass, Man hole, provision of key sample, vacuum gauge, ammonia pipes, glass washing pipe, cold water lineconnections and other accessories connectedto body shell, Umbrella including welding of M.S. angles for supports etc., top taper cone including connections of washing steam pipes etc., save all including J-pipes etc, vapour pipe outletnipple of save all, Feed pipe connections etc. 244 Fabrication & erection of foundation beds of pumps & motors/gear box & motors:a) Weighed juice/sulphited juice/clear juice/high flow pump or other similar pump. 245 b) Condensate pump/hot water pump/filtrate pump/mud pumps/vacuum pumps, juice, magma, molasses pumps and other similar pumps. 246 Crystallizer gear box and motors 247 Worm and worm wheel, Gland housing of Crystallizers: a)Dismantling and erection of existing worm and worm wheel, gear box, motor and alignment work of worm and worm wheel, gear box and motor for satisfactory trial. 248 b) Dismantling and erection of gland housing of crystallizer shaft. 249 For spray Pond one sidea) Fabrication of SS pipe line up to 12” dia from 4 mm thick SS plate 250 b) Fabrication of SS cluster for fitting 2” sized pipes with nozzles ( as fitted in existing clusters) . 251 c) Threading in 2” dia SS pipe line for fitting nozzles 252 Vacuum crystallizer / Dry seed crystallizer (i) Dismantling, fabrication & erection of complete shell ( including side plates ) along with dismantling, erection & alignment of complete drive system 253 Dismantling, fabrication & erection of complete shell ( excluding vertical side plates ) 254 1. Lime hopper: Dismantling 255 Fabrication 256 Erection alongwith connecting valves & pipes etc. 257 Lifting of lime slacker along with connecting parts upto 2 ft height suitable for fitting lime hopper. 258 Part-B Cutting and welding of Boiler tubes for cleaning 259 Cutting and welding ofheader capsfor cleaningof boiler tubes 260 Seamless pipe ½’’to 8’’OD & above(various lengths)a) Dismantling 261 b) Fabrication 262 c) Erection 263 Seamless pipe nippleup to8’’OD& above a) Dismantling 264 b) Fabrication 265 c) Erection 266 Seamless pipe bendsup to8’’OD& above a) Dismantling 267 b) Fabrication 268 c) Erection 269 Dismantling, and erection of air heater tubes 63.5 mm OD x 8 feet length 270 Dismantling, and erection of air heater tubes 63.5 mm OD x 16 feet length 271 Cutting,welding and fitting ofair heaterold tubes 272 Dismantling ,fabrication and erection ofAir heatercentre tube plate 273 Dismantling ,fabrication, drilling and erection ofAir heaterTOP and Bottom tube plate 274 IBR valveup to36’’OD a) Dismantling 275 b) Erection 276 IBR flange a) Dismantling 277 b) Fabrication 278 c) Erection 279 IBR Teea) Dismantling 280 b) Fabrication 281 c) Erection 282 Reducera) Dismantling 283 b) Fabrication 284 c) Erection 285 Boiler drum partition platesa) Dismantling 286 b) Fabrication 287 c) Erection 288 d) repair 289 Boiler drum water seprator a) Dismantling 290 b) Fabrication 291 c) Erection 292 d) repair 293 Boiler wet scrubber seive plate as per drawinga) Dismantling 294 b) Fabrication 295 c) Drilliing 296 d) Erection 297 IBR welding joint

Key Value

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EMD
INR 50000.0 /-
Tender Value
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BOQ Items

Name of Work: Fabrication & Erection Jobs
Sl. No. Item Description
1Repair of cane unloader grab arms
2Replacement of sq. bar of cane unloader.
3Repair, strenghening and alingment of bridge span of unloader no. 1 Scope of work : 1.Dismantling of bridge span from position and taken it on ground level.2.Strengthing and alignment of bridge span including replacement of MS channel, angles and square bar. 3. Erection of bridge span on position in all respect with trial.
4Dismantling, Fabrication and Erection ofa) Mincer Hood
5b) Cutter Hood
6c) Chopper Hood
7To build mill top rollers square end as per standard size
8To build mill rollers crown pinion teeth as per standard template of teeth.
9To build mill rollers coupling square section as per standard size
10To build mill rollers journal as per standard size
11To build millunder feeder rollers drive gear teeth as per standard template of teeth
12Fabrication and erection of mill rollers crown pinion guard
13Fabrication and erection of Donnelly chute of mills
14Dismantling, Fabrication and erection of worn-out Juice tray at mill house from 10/12 mm plate
15Dis. Feb. & erection ofMill house screw conveyor
16Dis. Feb. & erection of mill house screw conveyor trough along with dismantling and fitting of conveyor and drive system.
17Dismantling and erection of worn-out runners of cane carrier, RBC, Bagasse Elevator and inter carrier.
18Dismantling, Fabrication and erection of worn-out side plates of cane carrier, RBC, Bagasse Elevator and inter carrier.
19Dismantling, Fabrication and erection of worn-out trough of RBC, Bagasse Elevator & Rack carriers froma) MS plate6/8 mm
20b)SS plate 4/5 mm
21DismantlingFabrication and erectionstructure of cane carrier drive ,RBC chain drive, Rakecarrier and elevator chain drive
22Replacement of worn out bottom boot of secondary chain
23Replacement of angle and channel of cane carrier / RBC / Rack carrier & Elevator .
24Repair of secondarycane carrier chain and elevator chain rake
25Fabrication of secondarycane carrier chain and elevator chain rake
26Fabrication of RBC slates
27Repair of RBC slates
28Dis. And erection of bagassecillow blower
29Fabrication of bagassecillow blower
30Dismantling and Erection of boiler bagasse feeding CI furnace mouth piece of WIL make Boiler.
31Dismantling and Erection of boiler bagasse feeding CI furnace chute
32Replacement of furnace door frame of WIL make Boiler & Texmaco make boiler
33Replacement of furnace doorof WIL make Boiler & Texmaco make boiler
34Repair and fitting of furnace door frame of WIL make boiler & Texmaco make boiler
35Repair and fitting of furnace doorof WIL make boiler & Texmaco make boiler
36Replacement of furnace chamber door frame of WIL make Boiler & Texmaco make boiler
37Replacement of furnace chamber door of WIL make Boiler & Texmaco make boiler
38Repair and fitting of furnace chamber doorof WIL make boiler& Texmaco make boiler
39Repair and fitting of furnace chamber door frameof WIL make boiler& Texmaco make boiler
40Dismatling of Boiler Dampers
41Fabrication of Boiler Dampers
42Erection of Boiler Dampers
43Repair of Boiler Dampers
44Repair ofID fanofWIL and Texmaco make boiler
45Repair ofFD fanofWIL and Texmaco make boiler
46Dismantling, Fabrication and Erection of boiler bagasse feeding MS chute between boiler furnance and RBC chain
47Patch work
48Dis, feb, & errection of boiler flue gas ducting between FD fan, ID fan& chimney.
49Dismantling, Fabrication & Erection of bend of boiler flue gas ducting between ID FAN and chimney from 6/8mm thick plate.
50Dismantling, Fabrication & Erection of Side plate & Top plates(4mm) of boilers.
51Dismantling, Fabrication & Erection Economiser top & side plates
52Dismantling, Fabrication & Erection Air heatertop & side plates
53Dismantling and fitting of GI/ACC sheet. a) Dismantling
54b)Fitting
55Dismantling of machinery structure.
56Fabrication and Erection of machinery structure.
57Dismantling & erection of FD Fan Casing
58Fabrication of FD Fan Casing
59Repair of FD Fan Casing
60Dismantling & erection of ID Fan Casing
61Fabrication of ID Fan Casing
62Repair of ID Fan Casing
63Dismantling, Fabrication & Erection(a)pump and motor bed
64b) Motor and radicon
65c) Cutter motor bed
66Dismantling fabrication and erection ofwet scrubber cone
67Dismantling fabrication and erection ofwet scrubber side plates
68Dismantling fabrication and erection ofclarifier cone of Boiler
69Dismantling fabrication and erection ofman hole
70Dismantling fabrication and erection ofman hole blind
71Dismantling of Sieve plate of boiler no. 3 wet scrubber
72Fabrication of Sieve plate of boiler no. 3 wet scrubber
73Drilling of Sieve plate of boiler no. 3 wet scrubber
74erection of Sieve plate of boiler no. 3 wet scrubber
75Fabrications mill roller bearing cover
76Dismantling of Structure
77Fabrication of Structure
78Erection of Structure
79Dismantling of platform plates
80Fabrication of platform plates
81Erection of platform plates
82DismantlingofRailing
83Fabrication & erection of railing
84Fabrication and erection of MS stairs with railing
85Mill pinion guard (bottom )
86Open gear guard (bottom) of all chain
87Fabrication ofmotor protection cover
88Fabrication of shed (any size) with structure
89Repair of DSM screen
90Dismantling and erection of DSM Screen
91Dismantling of M.S. Round/SquareTanks
92Fabrication of M.S. Round Square Tanks
93Erection of M S Round /square Tanks
94Dismantling of M.S./G.I./ C.I./ SS / RMP pipe from 1” to 12” dia
95Erection of MS/GI/CI/SS/ RMP pipe 1” to 12” dia
96Fabrication of M S / SS pipe line above 12” dia from M.S. / SSplate
97Dismantling of M.S. / SS/C.I. pipe line above12” dia
98Erection of M.S./ C.Ipipe line above 12” dia
99a)Dismantling of Nipple 1” to 12” dia up to 24” length
100b)Fabrication of Nipple 1” to 12” Ø & up to 24” length
101c)Erection of Nipple 1” to 12”dia & up to24” length
102a)Dismantling of Nipple above 12” dia up to 1 mtr. length
103b)Fabrication of Nipple above 12” dia up to 1 mtr. length
104c)Erection of Nipple above 12” dia up to 1 mtr. length
105a) Dismantling of bend 1” to 12” dia
106b) Fabrication of Bend 1” to 12” dia
107c) Erection of bend 1” to 12” dia
108Dismantling ,fabrication & erection of Bend above 12” below 36” dia
109Dismantling of Reducer/Tee1” to 12” dia & up to 24” length
110a) Dismantling of Blind 1” to 12” dia
111b) Fabrication of blind 1” to 12” dia
112c) Erection of blind 1” to 12” dia
113a) Dismantling of blind above12” dia
114b) Fabrication of blind above 12”dia
115c) Erection of blind above 12” dia
116a) Dismantling of valve 1” to 12” dia
117b) Erection of valves 1” to 12” dia
118c) Dismantling of valve above 12” dia
119d) Erection of valvesabove 12” dia
120a)Dismantling of flange 1” to 12” dia
121b) Fabrication of flange 1” to 12” dia
122c) erection of flange above 12” dia
123Cutting & washing of old flanged 1" and above
124Dismantling of structure/platform
125Fabrication & erection of structure/platform
126Dismantling of Railing
127Fabrication & erection of railing
128Dismantling, Fabrication & fitting of Jet Box in M.S. Material
129Dismantling, Fabrication, fitting of Jet Box in S SMaterial
130Dismantling, Fabrication & fitting of Nipples 8” to 10” dia for Jet Box of Condenser
131a) Fabrication of Vapour pipe bend 36” to 40” dia
132b) Dismantling & erection of vapour pipe bend 36” to 40” dia
133Dismantling, Fabrication and erection of suction strainer of spray pump/injection pump.
134Dismantling, Fabrication & erection of Manhole with neck flange cover 16” to 24” dia
135Cutting & strengthing of old material
136Dismantling, Fabrication & erection of worn out feeding Header of pans
137Hoppers a) Dismantling, fabrication & erection of Deck piece & alignments of Hopper
138b)      Dismantling, fabrication & erection of Hopper piece from Deck piece to end of Hopper
139c)      Dismantling, Fabrication & erection of Hopper piece from Deck piece to start of Hopper including Multi trays.
140d) Dismantling, Fabrication & erection of Hopper complete with deck piece and multi tray for hot/cold air blower.
141Replacement of C.I. Cone (venture)of Multijet condenser
142Dismantling, Fabrication & Erection of central tube with cooling coil (shaft) for water cooled crystallizer - 40 tons
143a)      Dismantling, Fabrication & erection of cooling pipe coil in the crystallizermadefrom 4” dia pipe
144b)      Patch work of crystallizer cooling shaft
145Dismantling, Fabrication & erection of Mud Scroll/ screw conveyor
146Dismantling, Fabrication & erection ofBagacillocyclone
147Coils Fabricationof coil
148Dismantling & erection of coils
149Dismantling of existing condenser including their venture, tail pipe, bend etc. and thereafterinstallation ofefficient single entry new condensers including fabrication / erection of venture, tail pipe & bends etc. Fabrication and erection of base frame and other associated fabrication & erection jobs.
150Dismantling, Fabrication & erection of M.S.Gutters.
151Fabrication of flange from M.S Plate
152Dismantling of stone catcher strainers.
153Fabrication of stone catcher strainers from perforrated sheet
154Erection of stone catcher strainer
155Dismantling, Fabrication & erection of molasses conditioner strirrer
156Dismantling of old transient heater & erection transient heater
157a) Dismantling of Vapour pipe 900 mm/ 1000 mm dia
158b) Fabrication of vapour pipe 900/1000 mm dia
159c) Erection of Vapour pipe 900/1000 mm dia
160Dismantling, Fabrication & erection of Save all from 10 mm to 12mm platea) Pan
161b) Quad& Vapour cell
162Dismantling, fabrication & erection of save all from 8mm to 10mm MS plate excluding outer shell
163Replacement of J-pipe in vapour cell/ quad body/ pan
164Dismantling, Fabrication & erection of Umbrellaa) Pan
165b) Quad& Vapour cell
166Dismantling, fabrication & erection of bottom and top cone a) Pan
167b)      Quad & Vapour cell
168c) Juice sulphiter / syrupsulphiterand cone of any other units above 12” dia
169a) Replacement of cooling jacket for the sulphur burning chamber.
170b) Replacementof sulphur furnace coolingscrubber complete withinternal8” cooling jacket, 6” gas pipe and 4” cooling pipe
171c) dismantling, fabrication & erection of cooler made from 8” dia pipe for sulphur furnace
172Dismantling, Fabrication & erection of Sulphur burning chamber of Sulphur Furnace
173Dismantling, fabrication & erection of Sulphur melt Tank
174Dismantling, fabrication & erection of coil for Sulphur melter
175Dismantling, Fabrication & erection of condenser of vacuum filter
176Dismantling, Fabrication & erection of Vacuum filtera) Mud Trough
177b) Abgitator
178Replacement of vacuum filter drum complete including connected accessories
179Dismantling, Fabrication & erection ofroof for final molasses tank
180Dismantling, Fabrication & erection ofshell for final molasses tank
181Dismantling, Fabrication & erection ofDSM Screen complete.
182Dismantling, Fabrication & erection ofinter connecting square box for juice heater double beat valve.
183Dismantling, Fabrication & erection ofdischarge chute of batch type C/F machine.
184Dismantling, Fabrication & erection of rectangular coil of molasses tank.
185Dismantling, Fabrication & erection of de-super heater coils.
186Dismantlingof Angle valvesa)Size 450 mm to 700 mm
187Size 700 mm to 1000 mm
188Erectionof Angle valves /Straight valve a)Size 450 mm to 700 mm
189Size 700 mm to 1000 mm
190Patch work at Boiling House and C/F House etc.
191Fabrication & erection of Mud Boots for Dorr.
192a. Replacement of clarifiercenter tube
193b. Replacement of MS Scrapper arms of clarifier center tubes.
194c. Replacement of clarifier juice distribution plates
195a) Replacement of Clarifier Bottom plate(compartment)
196b) Dismantling,Fabrication & erection of Clarifier
197Dismantling of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.
198Fabrication of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.
199Erection of coils in Dorr/Melter/Centrifugal machines/Steam coils etc.
200Dismantling, Fabrication and erection of semi Kestner bottom nipple 24” dia
201Replacement of Quad / Vapour Cell down take
202Replacement of Pan down take
203Patch work of worn our portion of pan / evaporatorbody shell
204Patch work of Save all of pan / evaporator bodies
205Patch work of Umbrella of pan/ evaporator bodies
206Strengthing of Umbrella of pan / evaporator bodies
207Dismantling, Fabrication & Erection of body shell a) Juice Sulphitor
208b)      Evaporator bodies
209c) Pans
210Dismantling, Fabrication & Erection of Bottom/Top Taper portion ofa)Pans
211b) Evaporator bodies
212Dismantling of SS tubes of a) Pans
213b)      Evaporator bodies
214c) Juice heater
215Fitting of SS Tubes and to be tested at80 PSI Hyd. Pressure a) Pans
216b)      Evaporator bodies
217c) Juice heater
218a)      Dismantling of S.S tube of semi kestner
219b)      Fitting of S.S Tubes of semi kestner and to be tested 80 PSI Hyd. Pressure
220Dismantling C/F Machine including water, steam connection and discharge chute
221Erection C/F Machine including water, steam connection and discharge chute includeing modification of staging/structure
222Dismantling and erection of sugar grader of side plate including modification of structure.
223Dismantling, fabrication and erection of circular bottom portion of magma mixer.
224Dismantling, fabrication and erection of shaft with arms of Dry seed crystallizer / vacuum crystallizer.
225Dismantling, fabrication and erection of agitator arms of juice sulphitor/dry seed crystallizer / vacuum crystallizer.
226Replacement of ribbon type stirrer of air cooled crystallizer.
227Crystallizer central shaft with Ribbon:a) Dismantling
228b) Fabrication
229c) Erection
230Dismantling, fabrication and erection of condensate bottle big size(from 1.5mtr to 2.0mtr)
231Dismantling, fabrication and erection of condensate bottle big size(from 1.0mtr to 1.5mtr)
232Fabrication & erection of complete casing having outer dia for circular portion 32" approx as existing exhaust blower of batch type centrifugal machines
233Magma Mixera) Dismantling of magma mixer including shaft / arms / drive etc.
234b)       Fabrication of magma mixer including shaft / arms / drive etc.
235c) Erection of magma mixer including shaft / arms / drive etc.
236Dismantling’ fabrication & erection of molasses gutter for centrifugal machines
237Dismantling and erection of existing syrup/ molasses/ magma pipe lines for their internal/external cleaning.
238Fabrication of bucket for Sugar Elevator / Dry Seed Elevator
239S.S Bend/TEE/reducer/Nipple/crossa) Dismantling
240b)Fabrication
241c)Erection
242Dismantling, fabrication and erection of segment of pan shell
243Dismantling, Fabrication and erection of complete pan shell including sight glass, Man hole, provision of key sample, vacuum gauge, ammonia pipes, glass washing pipe, cold water lineconnections and other accessories connectedto body shell, Umbrella including welding of M.S. angles for supports etc., top taper cone including connections of washing steam pipes etc., save all including J-pipes etc, vapour pipe outletnipple of save all, Feed pipe connections etc.
244Fabrication & erection of foundation beds of pumps & motors/gear box & motors:a) Weighed juice/sulphited juice/clear juice/high flow pump or other similar pump.
245b) Condensate pump/hot water pump/filtrate pump/mud pumps/vacuum pumps, juice, magma, molasses pumps and other similar pumps.
246Crystallizer gear box and motors
247Worm and worm wheel, Gland housing of Crystallizers: a)Dismantling and erection of existing worm and worm wheel, gear box, motor and alignment work of worm and worm wheel, gear box and motor for satisfactory trial.
248b) Dismantling and erection of gland housing of crystallizer shaft.
249For spray Pond one sidea) Fabrication of SS pipe line up to 12” dia from 4 mm thick SS plate
250b)      Fabrication of SS cluster for fitting 2” sized pipes with nozzles ( as fitted in existing clusters) .
251c) Threading in 2” dia SS pipe line for fitting nozzles
252Vacuum crystallizer / Dry seed crystallizer (i) Dismantling, fabrication & erection of complete shell ( including side plates ) along with dismantling, erection & alignment of complete drive system
253Dismantling, fabrication & erection of complete shell ( excluding vertical side plates )
2541. Lime hopper: Dismantling
255Fabrication
256Erection alongwith connecting valves & pipes etc.
257Lifting of lime slacker along with connecting parts upto 2 ft height suitable for fitting lime hopper.
258Part-B Cutting and welding of Boiler tubes for cleaning
259Cutting and welding ofheader capsfor cleaningof boiler tubes
260Seamless pipe ½’’to 8’’OD & above(various lengths)a) Dismantling
261b)       Fabrication
262c) Erection
263Seamless pipe nippleup to8’’OD& above a) Dismantling
264b)       Fabrication
265c) Erection
266Seamless pipe bendsup to8’’OD& above a) Dismantling
267b)       Fabrication
268c) Erection
269Dismantling, and erection of air heater tubes 63.5 mm OD x 8 feet length
270Dismantling, and erection of air heater tubes 63.5 mm OD x 16 feet length
271Cutting,welding and fitting ofair heaterold tubes
272Dismantling ,fabrication and erection ofAir heatercentre tube plate
273Dismantling ,fabrication, drilling and erection ofAir heaterTOP and Bottom tube plate
274IBR valveup to36’’OD a) Dismantling
275b)       Erection
276IBR flange a) Dismantling
277b)       Fabrication
278c) Erection
279IBR Teea) Dismantling
280b)       Fabrication
281c) Erection
282Reducera) Dismantling
283b)       Fabrication
284c) Erection
285Boiler drum partition platesa) Dismantling
286b)       Fabrication
287c) Erection
288d) repair
289Boiler drum water seprator a) Dismantling
290b)       Fabrication
291c) Erection
292d) repair
293Boiler wet scrubber seive plate as per drawinga) Dismantling
294b)       Fabrication
295c) Drilliing
296d) Erection
297IBR welding joint
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