Tender For Annual Rate Contract For Piping & Structural Fabrication Works For C2c3 Plant, Lpg Plant And Hvj Compressor Station At Gail Vijaipur, Guna Group A-C2c3 Plant
Tender Value
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Estimated cost
Bid Submission
03 Jun 2023
0 days left
EMD
4.59 Lakhs
Bank guarantee accepted
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Non-refundable
Tender Type
Online
Tender Overview
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Tender ID
Competition Type
NCB
Bidding Type
Tender
Location / State
vijaipur → Madhya Pradesh
EMD Exemption
Not Available
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Not Available
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Project Description
Tender For Annual Rate Contract For Piping & Structural Fabrication Works For C2c3 Plant, Lpg Plant And Hvj Compressor Station At Gail Vijaipur, Guna Group A-C2c3 Plant
BOQ
| Sl. No. | Item Description |
| 1 | FABRICATION & TESTING OF CS PIPINGS 1/2\" Dia upto 80\" of any thickness :- Fabrication & testing of carbon steel piping as per drawing or as per instruction of engineer-in-charge including a) Receiving of free issue materials from designated places, b) transportation including loading, unloading, handling of all materials from designated places of issue to contractor\"s own stock yards / work sites / work shop including arranging all necessary intermediate storage area there of, as required c) supply of consumables & transportation to the work sites, d) performing all above ground / buried piping fabrication works including cutting, edge preparation, (inclusive of grinding the edges of pipes, fittings, flanges etc to match with the matching edges of uneven/different thickness wherever required, e) fit up, f)bending, g) preheating where ever required, h) welding, etc, i) hookup with the equipment nozzles of pipings, installation of fitting of all sizes i.e. Elbows, reducers, tees, spectacle blinds etc, j) carryingD.P. Test, k) carrying out hydrostatic test as per standard & as per sketch /as shown at site, as per specification, standards & as per instruction of EIC wherever required. This requirement is for maintenance, repair or new jobs of pipeline in plant area (UOM is IMM i.e: inch dia Xmm thk of pipe) .eg. Welding of 6 inch dia pipe of pipe thickness of4 mm , measured qty will be 6 inch dia x 4 mm i.e 24 IMM |
| 2 | FABRICATION & TESTING OF STAINLESS STEEL (SS) PIPINGS 1/2\" Dia upto 56\" Dia of any thickness:- Fabrication & testing of stainless steel piping as per drawing or as per instruction of Engineer-in-Incharge including a) receiving of free issue materials from designated places, b) transportation including loading, unloading, handling of all materials from designated places of issue to contractor\"s own stock yards / work sites / work shop including arranging all necessary intermediate storage area there of, as required, c) supply of consumables & transportation to the work sites, d) fabrication works including cutting , edge preparation, (inclusive of grinding the edges of pipes, fittings, flanges etc to match with the matching edges of uneven/different thickness wherever reqd.), e)fit up, f) bending, g) preheating where ever required, h)welding including argon and arc welding etc,i) hookup with the equipment nozzles; of pipings, installation of fitting of all sizes i.e. Elbows, reducers, tees, spectacle blinds etc, j) Carrying outDP Test, carrying out hydrostatic test as per standard & as per sketch /as shown at site, as per specification, standards & as per instruction of EIC etc wherever required. This requirement is for maintenance, repair or new jobs of pipeline in plant area (UOM is IMM i.e: inch dia Xmm thk of pipe) .eg. Welding of 8 inch dia pipe of pipe thickness of6 mm , measured qty will be 8 inch dia x 6 mm i.e 48IMM |
| 3 | ERECTION OF CS/SS PIPING AS PER DRAWING : Erection ofpipeline as per drawing , as per instruction of EIC, including a) transportation from Gail\"s store yard/fabrication shop to work site, b) boxing up ofall flanged joints, c) installation and application of chain block , d) any other lifting / jacking tools /aids , e) erection of tri pot/scaffold platform etc required in accordance with requirement of erection job .This requirement is for maintenance, repair, or new jobs of pipeline in plant area.UOM :- Inch MM Meter : inch dia x mm thk of pipe x meter length of pipe eg : Installation of 10 inch Dia Pipe of Length 1.5 m long , Measured quantity will be 10 inch X 10 mm X 1.5METER= 115 IM2 |
| 4 | Radiography of welded joints as per code requirement. This requirement is for radiography work of pipeline. UOM: INCH DIA (ID) |
| 5 | Mobilisation and demobilisation ofequipment, Transportation with all radiography M/c`s & appliances including required radiography source for radiography through radiography agency. Visit chagres per visit. UOM: EACH (EA) |
| 6 | Per day charges of team of radiography agency Inclusive all like day, night, sundays, holidays, lodging & boarding Per day charges. |
| 7 | REMOVAL / INSTALLATION OF VALVES OF ANY KIND (INCLUDING CONTROL VALVES) :Activities inclusive ofa) Shifting of valve from store/workshop to the area of valve installation b) Using lifting aid like chain block, jacking tools, c) Removal / installation of valves by putting newly rated gasket d) shifting of the removed valves to the designated area etc(excluding gas cutting/welding required for the job which will be treated as per applicable sor items). |
| 8 | DISMANTLING & SHIFTING OF PIPING : Dismantling of pipeline as per instructions of engineer-in-charge, including a) isolation, b) evacuation, c) nitrogen purging, d) water flushing if required, e) gas cutting/ using cutting wheel, f) dismantling & removal of old piping & associated fitting, g) shifting the same to store / yard of workshop etc. This requirement is for dismantling of pipeline in plant area . UOM :- Inch Meter : inch dia x meter length of pipe eg : Dismantling of 10 inch Dia Pipe of 10 mm thk & Length 1.5 m long , Measured quantity will be 20 inch X 10 X 1.5 METER= 300 IM2 |
| 9 | FABRICATION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Structural materialfabrication including a) transportation from Gail store / yard to fabrication shop and/or work site, b) drilling, c) gas cutting, d)grinding, e)bolting and f) welding of steel structure elements comprising of angles, channels, I-beams and plates of various sizes and thickness etc. This includes pipe supports like shoes, cradles, clamps (of all sizes/thickness manufactured by forming of method using die), saddles, guides, pads, t-posts of all types. This requirement is for structural fabricationUOM:TO i.e. Metric Tone |
| 10 | ERECTION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Erection of Structural material including handling and transportation from Gail store/yard to fabrication shop and/or work site as per instruction of EIC including a) installation and application of chain block , b) any other lifting / jacking tools /aids ,c) erection of tripod /scaffold platform required in accordance withrequirement of erection job .This requirement is for structural erection. UOM:TO i.e. Metric Tone |
| 11 | SUPPLY & FABRICATION OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION: Structural materialSupply & fabrication including a) Arranging / Supplying materials of IS 2062 Grade A/B (ISMA/ISA/ISMB/ISMC/ MS plates of any size) b) drilling, c) gas cutting, d)grinding, e)bolting and f) welding of steel structure elements comprising of angles, channels, I-beams and plates of various sizes and thickness etc. This includes pipe supports like shoes, cradles, clamps (of all sizes/thickness manufactured by forming of method using die), saddles, guides, pads, t-posts of all types. This requirement is for structural fabrication (Minimum Qty in supply 1 MT or more) UOM:TO i.e. Metric Tone |
| 12 | DISMANTLING OF STEEL STRUCTURES INCLUDING HANDLING AND TRANSPORTATION :- Dismantling of Steel Structure as per instructions of engineer-in-charge, including a)gas cutting/ using cutting wheel, b) removal of Structural Steel and shifting the same to store / yard of workshop etc. This requirement is for dismantling of Steel structure in plant area This requirement is for dismantling of structures. UOM:TO i.e. Metric Tone |
| 13 | GAS CUTTING OF PLATES ETC UP TO 6 MM THICK INCLUDINGNECESSARY GRINDING WORKS [up to Size 1 Mtr x1 Mtr] :- Gas cutting of plates etc up to 6 mm thick and thereafter grinding of the cut out plate for making the samesmoothfree from sharp edges, bars including charges for consmables like gas (acetelyne & oxygen), grinding wheels etc .UOM: M i.e Meter |
| 14 | GAS CUTTING OF PLATESOF THICKNESS ABOVE6 MMAND UP TO 16 MM THICKNESS INCLUDINGNECESSARY GRINDING WORKS [up to Size 0.8 Mtr x 0.8 Mtr] :- Gas cutting of plates etc above 6 mm thick& up to 16 mm and thereafter grinding of the cut out plate for making the samesmoothfree from sharp edges, bars including charges for consmables like gas (acetelyne & oxygen), grinding wheels etcUOM: M i.e Meter. |
| 15 | GAS CUTTING OF PLATES ETC OF THICKNESS ABOVE16 MMAND UP TO 40 MM THICKNESS INCLUDINGNECESSARY GRINDING WORKS [up to Size 0.5 Mtr x 0.5 Mtr] :- Gas cutting of plates etc above 16 mm thick& up to 40 mmand thereafter grinding of the cut out plate for making the samesmoothfree from sharp edges, bars including charges for consmables like gas (acetelyne & oxygen), grinding wheels etc. UOM: M i.e Meter. |
| 16 | STRAIGHT WELDING OF PLATES/CHANNEL/ANGLE/BEAM WITHTHICKNESS UP TO 16MM. THIS JOB IS TO BE PERFORMED IN LINE WITH JOB REQUIREMENT FOR FABRICATING ITEMS WEIGHING NOT MORE THAN 50 KG UOM: M i.e. Meter |
| 17 | STRAIGHT WELDING OF PLATES/CHANNEL/ANGLE/BEAM WITHTHICKNESSABOVE 16 MM& UP TO 40 MM .THIS JOB IS TO BE PERFORMED IN LINE WITH JOB REQUIREMENT FOR FABRICATING ITEMS WEIGHING NOT MORE THAN 100 KG . UOM: M i.e. Meter |
| 18 | SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES NON IBR |
| 19 | SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES - IBR APPROVED |
| 20 | SERVICES FOR FITTING JOBS WITHOUT CONSUMABLES |
| 21 | SERVICES FOR GAS CUTTING JOBS WITH CONSUMABLES & CUTTING SET |
| 22 | SERVICES FOR GRINDING JOBS WITH CONSUMABLES & GRINDING M/C |
| 23 | SERVICES FOR RIGGING JOBS WITHOUT CONSUMABLES |
| 24 | SERVICES FOR ASSITING JOBS WITHOUT CONSUMABLES |
| 25 | SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES NON IBR |
| 26 | SERVICES FOR WELDING (Approved by EIL/Lloyds,/PDIL/BHEL/BVIS) WITH CONSUMABLES - IBR APPROVED |
| 27 | SERVICES FOR FITTING JOBS WITHOUT CONSUMABLES |
| 28 | SERVICES FOR GAS CUTTING JOBS WITH CONSUMABLES & CUTTING SET |
| 29 | SERVICES FOR GRINDING JOBS WITH CONSUMABLES & GRINDING M/C |
| 30 | SERVICES FOR RIGGING JOBS WITHOUT CONSUMABLES |
| 31 | SERVICES FOR ASSITING JOBS WITHOUT CONSUMABLES |
| 32 | Tractor & Trolley with Opertaor &fuel &POL. |
| 33 | Tractor & Trailer of minimum 12 wheel & above including Operator & Fuel, POL. |
| 34 | JCB excavator with operator and Fuel. |
| 35 | JCB dozer with operator and Fuel. |
| 36 | Scaffolding Material Shifting , Erection & Dismantling after completion of job & taking material back to w/shop. (Scaffolding materials includes Scaff pipes, Clamps, Gratings, etc.). Scaffolding is of Ring & Fix type or Cup & cone type). Scaffolding preparation means erection of pipe structure (LXBXH) & laying of grating on LXB portion. |
| 37 | EARTH WORK IN EXCAVATION AS PER SPECIFICATION: Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains(not exceeding 1.5 M in width or 10 Sq M on plan) including dressing of sides & ramming of bottams, lift upto 1.5 M, including getting out the excavated soil & disposal of surplus excavated soil manually/mechanically,as directed with in lead of 50 Metres by EIC with in plant premises. Earth/disposed soil to be leveled & neatly dressed; All kind of soil & soft & hard rocks including necessary dewatering if required. |
| 38 | P.C.C. 1:4:8 :Providing and laying in positioncement concrete of grade1:4:8 (1cement:4 fine sand : 8 graded stone aggregate 40 mm nominal size) including the cost of centering & shuttering and sealing of exposed edges/ sides with cement mortor.All work in sub/ super structures including coping if any |
| 39 | R.C.C. 1:1.5:3 : Providing and laying in positioncement concrete of grade1:1.5:3 (1cement:1.5 coarse sand : 3 graded stone aggregate 20 mm nominal size) including the cost of centering & shuttering and sealing of exposed edges/ sides with cement mortor. |
| 40 | Centering and shuttering including strutting, propping etc and removal of form for beams, plinth beams, girders,bressumers and cantilever, foundations,footings, bases of columns etc. for mass concrete etc., suspended floors, roofs,landings, balconies, and access platform,walls (any thickness including attached pilasters, columns and pillars etc. |
| 41 | REINFORCEMENT FOR RCC WORK : Supply of Reinforcement tors for R.C.C. work including straightening, cutting,bending, placing, in position and binding all complete.Mild steel and medium tensile steel bars, cold twisted bars and hot rolled deformed bars. |
| 42 | Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of Engineer - in- charge (Refered DSR 2012 Rate as per CPWD Specification) |
| 43 | supply and installation of Anchor fastener - 1/2 Inch BSW with minimum length 5 IN |
| 44 | supply and installation of Anchor fastener - 5/8 Inch BSW with minimum length 6 IN |
| 45 | Supply of Nitrogen cylindersFOR ACCUMULATER CHARGING: Contractor has to suppy N2 Cylinders for charging accumulators in Plant area. Scope of work includes- supply, transportation of Cylinders upto plant area, and return back empty cylinders. Charging of accumulator will be done by GAIL. |
| 46 | SUPPLY OF COATING TAPE ROLL,INNER,94235HD/KT,100MM. COATING TAPE INNER- 3 ply - size 100mm , min 15m length/roll Densolene or Polyken or equivalent cold applied coating material. Material test certificate required along with supply. |
| 47 | SUPPLY OF OUTER COATING TAPE ROLL,OUTER,95525WHTUVIK 100 MM. COATING TAPE OUTER- 2 ply - size 100mm - min 15 m length/roll Densolene or Polyken or equivalent cold applied coating material. Material test certificate required along with supply. |
| 48 | SUPPLY OF PRIMER,MT-25,DENSOLENE : Material test certificate required along with supply. |
| 49 | FIXING WRAPPING COATING MATERIAL FOR UNDERGROUND PIPES:Job included cleaning of pipe manually with wire brush for clearing dust/mud/corossive particles or other dirt, applying single coat of primer with paint brush, fixing inner and outer tape layer as per direction of Engineering In-charge. |
AI Tender Summary
Tender Timeline
May 09, 2023
11:30 IST
Tender Published
Tender notice published.
CompletedJun 03, 2023
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedJun 05, 2023
Bid Opening Date
Technical bids will be opened and evaluated.
CompletedTender Documents
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