Tender For Cnc Controlled Vertical Machining Centre – 3 Axis & 2-Axis Cnc Machine Of Machinist & Turner Trade, berhampore-West Bengal

Supply Testing Installation And Commissioning Of Cnc Controlled Vertical Machining Centre3 Axis And 2Axis Cnc Machine For The Machinist And Turner Trade , Cnc Machine , Cnc Controlled Vertical Machining Centre – 3 Axis. Specification: - I. Machine Capacity: Table Size- 500 X 300 Mm Or Higher; Max. Load On Table- 200 Kg Or Higher; T-Slot Dimension (N X W X P)- 3 X 14 X 100 Mm Or Higher; Table Height From Floor- 800 ~ 900 Mm. Ii. Spindle: Spindle Nose- Bt40; Minimum Distance (Spindle Nose To Table)- 100 - 150 Mm; Maximum Spindle Speed- 6000 Rpm Or Higher; Spindle Power, Continuous- 5.5 / 7.5 Kw Or Higher; Type Of Drive- Ac Servo Spindle Motor (Digital). Spindle Bearing Class – P4, Front Bearing Dia.- 50Mm Or Higher. Iii. Axes: X - Axis Travel- 400 Mm Or Higher; Y - Axis Travel- 350 Mm Or Higher; Z - Axis Travel- 350 Mm Or Higher; Rapid Traverse - X, Y & Z- 40 Mtr./Minute Or Higher; Minimum Programmable Command- X/Y/ Z- 0.001 Mm; Programmable Feed Range - X, Y & Z Axes- 10 - 10000 Mm/Min; Type Of Drive- Ac Servo Motor; Ball Screw - X, Y & Z Axes (Diameter X Pitch )- 32 X 10 Mm Or Higher; Ball Screw Finish - X, Y & Z Axes- Ground And Hardened; Ball Screw Class - X, Y & Z Axes- Pre-Loaded With C3 Or Better; Guide-Ways - X, Y & Z Axes- Antifriction Linear Motion Guide-Way; Guide-Ways Size - X, Y & Z Axes- 25 Mm Or Higher; Guide-Way Precision - X, Y, & Z Axes- P Class. Motor Torque Nm 30?(X & Y Axis). Motor Torque Nm 60 ? (Z Axis). Iv. Automatic Tool Changer: Number Of Tool Pockets- 20 Nos. Or Higher; Max Tool Diameter- 80 Mm Or Higher; Max Tool Diameter (Adjacent Pockets Empty)- 130 Mm Or Higher; Tool Selection- Bi-Directional; Tool Shank Type- Bt40; Tool Weight Max- 7 Kg.; Tool Length Max- 200 Mm Or Higher; Tool Change Time (Chip To Chip)- 5 Sec. Or Lower; Tool Clamp & Unclamp- Hydro-Mechanical. Disc Spring & Hydro Pneumatic. V. Accuracy As Per Iso 230-2: Positioning Accuracy For X,Y & Z Axes- 0.010 / 0.012Mm; Repeatability For X,Y & Z Axes- ±0.005/0.007 Mm; Geometrical Alignment As Per Iso 10791-Part 1; Accuracy Of Finish Test Piece As Per Iso 10791-Part 7. Vi. Cnc System: Control System- Fanuc-Oi Mf; Motors & Drives- Beta Series Or Compatible With Cnc Controllers; System Resolution- 0.001 Mm; Tool Number Display- On Machine Operator Panel; Machine Control Panel- Feed Rate, Spindle Speed Override Knob; Mpg (Manual Pulse Generator)- On Machine Operator Panel; Cnc Features- Graphic Simulation, Programming Help, Tool Offsets, Mdi, Absolute/Incremental Positioning, Pitch Error Compensation, Dnc Compatibility. Vii. Coolant/Lubrication: Coolant Tank Capacity- 100 Ltrs. Or Higher; Coolant Pump Motor- 0.37 Kw; Coolant Pump Output- 20 Lpm Or Higher; Lubrication Type- Automatic Centralized Lubrication; Lubrication Tank Capacity- 3 Ltr. Or Higher. Viii. Air Compressor For Tool Unclamps: Compressor Type- Screw Type With Dryer, Filter & Air Receiver; Tank Capacity- 200 Ltr. Or Higher; Air Flow- 10 Cfm Or Higher; Pneumatic Pressure- 7 Bar Max. Ix. Power Source: Mains Supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total Connected Load Requirement- As Required Or Approx 15Kva. X. Standard Equipment: (I) 3-Phase Servo Voltage Stabilizer Of Required Capacity 15Kva Or Above-1 No., (Ii) Chip Conveyor (Programmable)- Scraper Type With Chip Bin Of Suitable Capacity- 1 Set. (Iii) Air Conditioning Unit For Electrical Cabinet- 1 No., (Iv) Backup Cd For Plc Ladder Logic- 2 Set, (V) Machine Lightning- 1 Set, (Vi) Levelling Pads And Jacking Screws- 4 Nos. Or As Required., (Vii) Operation Manual & Maintenance Manual- 2 Set Each, (Viii) Complete Set Of Manuals Offanuc-0Imf Cnc System, Servo Axis Drives & Spindle Drive- 2 Set Each. (Ix) Electric Circuit Diagram- 3 Set. (X) Manuals Of All Accessories Like Stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel Mounted Ac Etc.- 1 Set Each. (Xi) Installation Kit- 1 Set, (Xii) Maintenance Tool Kit- 1 Set (List To Be Provided By Bidder) (Xiii) 6 Rack Tool Trolley (Size 25X22X45) With Lock- 1 No., (Xiv) Machine Guarding With Safety Compliance- 1 Set (Incorporated With Machine), (Xv) Machine Vice 0-200 Mm Range-Mechanical Type- 1 No., (Xvi) C Spanner For Tightening Tools In Holder- 1 No., (Xvii) Magnetic Dial Stand- 1 No. (Xix) Mallet- 1 No., (Xviii) Tap Wrench- 1 No., (Xix) Hands Tools Set (Spanners, Allen Keys, Etc.)- 1 Set In Tool Box, (Xx) T Nuts, Strap Clamps, Clamping Nuts And Studs In Suitable Numbers-2Set. Air Compressor Capacity: 6Kg/Cm² -300Lpm. [5 (Five) Years Annual Maintenance Contract (Amc) Beyond Normal Guarantee / Warranty Period Is Applicable For This Item. P. , 2-Axis Cnc Machine. Specification: - I. Machine Capacity: Swing Over Bed- 425 Mm Or Higher; Turning Diameter- 200 Mm Or Higher; Distance Between Centres- 300 Mm Or Higher; Minimum Turning Length- 240 Mm Or Higher; Slant Angle (Bed Or Saddle)- 30 Degree To Horizontal Or Higher. Ii. Spindle: Spindle Nose- A2-5 Or Higher; Bore Through Spindle- 53 Mm Or Higher; Maximum Spindle Speed- 4000 Rpm Or Higher; Spindle Power, Continuous- 5.5 / 7.5 Kw Or Higher; Type Of Drive- Ac Servo Spindle Motor (Digital); Chuck Size- 165 Mm Or Higher; Chuck Type- 3-Jaw Hydraulic, Hydraulic Power Operated, Programmable. Iii. Axes: X - Axis Travel- 100 Mm Or Higher; Z - Axis Travel- 300 Mm Or Higher; Programmable Feed Rate- X & Z- 10 - 10000 Mm/Min; Minimum Programmable Command - X & Z- 0.001 Mm; Rapid Traverse - X & Z- 20 M/Min Or Higher; Type Of Drive - X & Z- Ac Servo Motor; Ball Screw - Z & X Axes (Diameter X Pitch)- 32 Mm X 10 Mm Or Higher; Ball Screw Finish - Z & X Axes- Hardened And Ground; Ball Screw Class- Z & X Axes- Pre-Loaded With C3 Or Better; Guide Way Type - Z & X Axes- Antifriction Linear Motion Guide Way; Guide Way Size - Z & X Axes- 25 Mm Or Higher; Guide Way Precision - Z & X Axes- P Class. Iv. Turret: Bi-Directional Tool Turret- Electro-Mechanical/ Servo/ Hydraulic; No. Of Tools- 8 Nos. Or Higher; Tool Shank Size- 20 Mm X 20 Mm; Maximum Boring Bar Diameter- 32 Mm. V. Tail Stock: Quill Diameter- 65 Mm Or Higher; Quill Stroke- 80 Mm Or Higher; Quill Taper- Mt-4 Or Higher; Quill Actuation- Hydraulic Through Program As Well As Through Foot Switch; Tail Stock Base Travel Manual- 150 Mm Or Higher; Thrust (Adjustable)- 300 Kgf Or Higher. Vi. Coolant/Lubrication/Hydraulic: Coolant Tank Capacity- 100 Litres Or Higher; Coolant Pump Motor- 0.37 Kw; Coolant Pump Output- 20 Lpm Or Higher; Lubrication Type- Automatic Centralized Lubrication; Lubrication Tank Capacity- 3 Litres Or Higher; Hydraulic Pump Discharge- 10 Lpm Or Higher; Hydraulic Tank Capacity- 40 Litres Or Higher; Hydraulic System Pressure Maximum- 30 Bar Or Higher. Vii. Accuracy As Per Iso 230-2: Positioning Accuracy X & Z Axes- 0.010 Mm; Repeatability X & Z Axes- ± 0.003 Mm; Geometrical Alignment- Iso 13041-Part 1; Accuracy Of Finish Test Piece- Iso 13041-Part 6. Viii. Cnc System: Control System- Fanuc-Oi Tf; System Resolution- 0.001 Mm; Motors & Drives- Beta Series Or Compatible With Fanuc-Oi Tf; Tool Number Display- On Machine Operator Panel; Machine Control Panel- Feed Rate, Spindle Speed Override Knob; Mpg (Manual Pulse Generator)- On Machine Operator Panel; Cnc Features- Graphic Simulation, Programming Help, Tool Offsets, Mdi, Absolute/ Incremental Positioning, Pitch Error Compensation, Dnc Compatibility. Ix. Power Source: Mains Supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total Connected Load Requirement- As Required. X. Standard Equipment / Item: (I) 3-Phase Servo Voltage Stabilizer Of Required Capacity-1 No. (Ii) Chip Conveyor (Programmable)- Scraper Type With Chip Bin Of Suitable Capacity- 1 Set. (Iii) Air Conditioning Unit For Electrical Cabinet- 1 No., (Iv) Backup Cd For Plc Ladder Logic- 2 Set, (V) Machine Lightning- 1 Set, (Vi) Levelling Pads And Jacking Screws- 4 Nos. Or As Required. (Vii) Operation Manual & Maintenance Manual- 2 Set Each, (Viii) Complete Set Of Fanuc-0Imf Cnc System, Servo Axis Drives & Spindle Drive- 2 Set Each. (Ix) Electric Circuit Diagram- 3 Set. (X) Manuals Of All Accessories Like Stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel Mounted Ac Etc.- 1 Set Each. (Xi) Installation Kit- 1 Set, (Xii) Maintenance Tool Kit- 1 Set (List To Be Provided By Bidder) (Xiii) 6 Rack Tool Trolley (Size 25X22X45) With Lock- 1 No. (Xiv) Machine Guarding With Safety Compliance- 1 Set (Incorporated With Machine). Make- Bharat Fritz Werner Limited (Bfw), Model:- Orbitur. [5 (Five) Years Annual Maintenance Contract (Amc) Beyond Normal Guarantee / Warranty Period Is Applicable For This Item.

Refer document

INR 35000.0 /-

INR 50 Lakhs /-

Name of Work:CNC Controlled Vertical Machining Centre – 3 axis & 2-axis CNC machine of Machinist & Turner Trade

Sl. No.	Item Description
1	CNC Machine
2	CNC Controlled Vertical Machining Centre – 3 axis. Specification: - I. Machine Capacity: Table size- 500 x 300 mm or higher; Max. load on table- 200 kg or higher; T-slot dimension (N x W x P)- 3 x 14 x 100 mm or higher; Table height from floor- 800 ~ 900 mm. II. Spindle: Spindle nose- BT40; Minimum distance (spindle nose to table)- 100 - 150 mm; Maximum spindle speed- 6000 RPM or higher; Spindle power, continuous- 5.5 / 7.5 KW or higher; Type of drive- AC servo spindle motor (digital). Spindle bearing class – P4, Front bearing dia.- 50mm or higher. III. Axes: X - axis Travel- 400 mm or higher; Y - axis Travel- 350 mm or higher; Z - axis Travel- 350 mm or higher; Rapid traverse - X, Y & Z- 40 Mtr./Minute or higher; Minimum programmable command- X/Y/ Z- 0.001 mm; Programmable feed range - X, Y & Z axes- 10 - 10000 mm/min; Type of drive- AC servo motor; Ball screw - X, Y & Z axes (diameter x pitch )- 32 x 10 mm or higher; Ball screw finish - X, Y & Z axes- Ground and hardened; Ball screw class - X, Y & Z axes- Pre-loaded with C3 or better; Guide-ways - X, Y & Z axes- Antifriction linear motion guide-way; Guide-ways size - X, Y & Z axes- 25 mm or higher; Guide-way precision - X, Y, & Z axes- P Class. Motor torque Nm 30?(X & Y axis). Motor torque Nm 60 ? (Z axis). IV. Automatic Tool Changer: Number of tool pockets- 20 Nos. or higher; Max tool diameter- 80 mm or higher; Max tool diameter (adjacent pockets empty)- 130 mm or higher; Tool selection- Bi-directional; Tool shank type- BT40; Tool weight max- 7 Kg.; Tool length max- 200 mm or higher; Tool change time (chip to chip)- 5 Sec. or lower; Tool clamp & unclamp- Hydro-Mechanical. Disc spring & Hydro Pneumatic. V. ACCURACY as per ISO 230-2: Positioning accuracy for X,Y & Z axes- 0.010 / 0.012mm; Repeatability for X,Y & Z axes- ±0.005/0.007 mm; Geometrical Alignment as per ISO 10791-Part 1; Accuracy of finish test piece as per ISO 10791-Part 7. VI. CNC SYSTEM: Control System- FANUC-Oi MF; Motors & Drives- Beta Series or compatible with CNC controllers; System resolution- 0.001 mm; Tool number display- On machine operator panel; Machine control panel- Feed rate, spindle speed override knob; MPG (Manual Pulse Generator)- On machine operator panel; CNC Features- Graphic Simulation, Programming help, Tool Offsets, MDI, Absolute/Incremental Positioning, Pitch error compensation, DNC Compatibility. VII. COOLANT/LUBRICATION: Coolant tank Capacity- 100 Ltrs. or higher; Coolant pump motor- 0.37 KW; Coolant pump output- 20 LPM or higher; Lubrication type- Automatic centralized lubrication; Lubrication tank capacity- 3 Ltr. or higher. VIII. AIR COMPRESSOR FOR TOOL UNCLAMPS: Compressor Type- Screw type with dryer, filter & air receiver; Tank capacity- 200 Ltr. or higher; Air Flow- 10 CFM or higher; Pneumatic Pressure- 7 Bar max. IX. POWER SOURCE: Mains supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total connected load requirement- As required or approx 15KVA. X. STANDARD EQUIPMENT: (i) 3-Phase Servo Voltage Stabilizer of required capacity 15KVA or above-1 No., (ii) Chip Conveyor (Programmable)- Scraper type with chip bin of suitable capacity- 1 Set. (iii) Air conditioning unit for electrical cabinet- 1 No., (iv) Backup CD for PLC Ladder Logic- 2 Set, (v) Machine lightning- 1 Set, (vi) Levelling pads and jacking screws- 4 Nos. or as required., (vii) Operation manual & Maintenance manual- 2 Set each, (viii) Complete set of manuals ofFanuc-0iMF CNC System, Servo Axis Drives & Spindle Drive- 2 Set each. (ix) Electric Circuit Diagram- 3 Set. (x) Manuals of all accessories like stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel mounted AC etc.- 1 Set each. (xi) Installation kit- 1 Set, (xii) Maintenance Tool Kit- 1 Set (list to be provided by bidder) (xiii) 6 rack tool trolley (Size 25"x22"x45") with lock- 1 No., (xiv) Machine guarding with safety compliance- 1 Set (incorporated with machine), (xv) Machine vice 0-200 mm range-mechanical type- 1 No., (xvi) "C" spanner for tightening tools in holder- 1 No., (xvii) Magnetic dial stand- 1 No. (xix) Mallet- 1 No., (xviii) Tap wrench- 1 No., (xix) Hands tools set (spanners, Allen keys, etc.)- 1 Set in Tool Box, (xx) T Nuts, Strap clamps, Clamping Nuts and studs in suitable numbers-2Set. Air compressor capacity: 6kg/cm² -300Lpm. [5 (Five) years Annual Maintenance Contract (AMC) beyond normal guarantee / warranty period is applicable for this item. P.
3	2-axis CNC machine. Specification: - I. Machine Capacity: Swing over bed- 425 mm or higher; Turning diameter- 200 mm or higher; Distance between centres- 300 mm or higher; Minimum Turning Length- 240 mm or higher; Slant angle (bed or saddle)- 30 degree to horizontal or higher. II. Spindle: Spindle nose- A2-5 or higher; Bore through Spindle- 53 mm or higher; Maximum spindle speed- 4000 RPM or higher; Spindle power, continuous- 5.5 / 7.5 KW or higher; Type of drive- AC servo spindle motor (digital); Chuck size- 165 mm or higher; Chuck type- 3-jaw hydraulic, Hydraulic Power operated, Programmable. III. Axes: X - axis Travel- 100 mm or higher; Z - axis Travel- 300 mm or higher; Programmable feed rate- X & Z- 10 - 10000 mm/min; Minimum programmable command - X & Z- 0.001 mm; Rapid traverse - X & Z- 20 m/min or higher; Type of drive - X & Z- AC servo motor; Ball screw - Z & X axes (diameter x pitch)- 32 mm x 10 mm or higher; Ball screw finish - Z & X axes- Hardened and Ground; Ball screw class- Z & X axes- Pre-loaded with C3 or better; Guide way type - Z & X axes- Antifriction linear motion guide way; Guide way size - Z & X axes- 25 mm or higher; Guide way precision - Z & X axes- P class. IV. Turret: Bi-Directional Tool Turret- Electro-mechanical/ Servo/ Hydraulic; No. of Tools- 8 Nos. or higher; Tool shank size- 20 mm x 20 mm; Maximum boring bar diameter- 32 mm. V. Tail Stock: Quill Diameter- 65 mm or higher; Quill Stroke- 80 mm or higher; Quill Taper- MT-4 or higher; Quill actuation- Hydraulic through program as well as through foot switch; Tail stock base travel manual- 150 mm or higher; Thrust (Adjustable)- 300 Kgf or higher. VI. Coolant/Lubrication/Hydraulic: Coolant tank capacity- 100 Litres or higher; Coolant pump motor- 0.37 KW; Coolant pump output- 20 LPM or higher; Lubrication type- Automatic centralized lubrication; Lubrication tank capacity- 3 Litres or higher; Hydraulic pump discharge- 10 LPM or higher; Hydraulic tank capacity- 40 Litres or higher; Hydraulic system pressure maximum- 30 Bar or higher. VII. ACCURACY as per ISO 230-2: Positioning accuracy X & Z axes- 0.010 mm; Repeatability X & Z axes- ± 0.003 mm; Geometrical Alignment- ISO 13041-Part 1; Accuracy of finish test piece- ISO 13041-Part 6. VIII. CNC System: Control System- FANUC-Oi TF; System resolution- 0.001 mm; Motors & Drives- Beta series or compatible with FANUC-Oi TF; Tool number display- On machine operator panel; Machine control panel- Feed rate, spindle speed override knob; MPG (Manual Pulse Generator)- On machine operator panel; CNC features- Graphic Simulation, Programming help, Tool Offsets, MDI, Absolute/ Incremental Positioning, Pitch error compensation, DNC Compatibility. IX. Power Source: Mains supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total connected load requirement- As required. X. Standard Equipment / Item: (i) 3-Phase Servo Voltage Stabilizer of required capacity-1 No. (ii) Chip Conveyor (Programmable)- Scraper type with chip bin of suitable capacity- 1 Set. (iii) Air conditioning unit for electrical cabinet- 1 No., (iv) Backup CD for PLC Ladder Logic- 2 Set, (v) Machine lightning- 1 Set, (vi) Levelling pads and jacking screws- 4 Nos. or as required. (vii) Operation manual & Maintenance manual- 2 Set each, (viii) Complete set of Fanuc-0iMF CNC System, Servo Axis Drives & Spindle Drive- 2 Set each. (ix) Electric Circuit Diagram- 3 Set. (x) Manuals of all accessories like stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel mounted AC etc.- 1 Set each. (xi) Installation kit- 1 Set, (xii) Maintenance Tool Kit- 1 Set (list to be provided by bidder) (xiii) 6 rack tool trolley (Size 25"x22"x45") with lock- 1 No. (xiv) Machine guarding with safety compliance- 1 Set (incorporated with machine). Make- Bharat Fritz Werner Limited (BFW), Model:- Orbitur. [5 (Five) years Annual Maintenance Contract (AMC) beyond normal guarantee / warranty period is applicable for this item.