Tender For Cnc Controlled Vertical Machining Centre – 3 Axis & 2-Axis Cnc Machine Of Machinist & Turner Trade

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Supply Testing Installation And Commissioning Of Cnc Controlled Vertical Machining Centre3 Axis And 2Axis Cnc Machine For The Machinist And Turner Trade , Cnc Machine , Cnc Controlled Vertical Machining Centre – 3 Axis. Specification: - I. Machine Capacity: Table Size- 500 X 300 Mm Or Higher; Max. Load On Table- 200 Kg Or Higher; T-Slot Dimension (N X W X P)- 3 X 14 X 100 Mm Or Higher; Table Height From Floor- 800 ~ 900 Mm. Ii. Spindle: Spindle Nose- Bt40; Minimum Distance (Spindle Nose To Table)- 100 - 150 Mm; Maximum Spindle Speed- 6000 Rpm Or Higher; Spindle Power, Continuous- 5.5 / 7.5 Kw Or Higher; Type Of Drive- Ac Servo Spindle Motor (Digital). Spindle Bearing Class – P4, Front Bearing Dia.- 50Mm Or Higher. Iii. Axes: X - Axis Travel- 400 Mm Or Higher; Y - Axis Travel- 350 Mm Or Higher; Z - Axis Travel- 350 Mm Or Higher; Rapid Traverse - X, Y & Z- 40 Mtr./Minute Or Higher; Minimum Programmable Command- X/Y/ Z- 0.001 Mm; Programmable Feed Range - X, Y & Z Axes- 10 - 10000 Mm/Min; Type Of Drive- Ac Servo Motor; Ball Screw - X, Y & Z Axes (Diameter X Pitch )- 32 X 10 Mm Or Higher; Ball Screw Finish - X, Y & Z Axes- Ground And Hardened; Ball Screw Class - X, Y & Z Axes- Pre-Loaded With C3 Or Better; Guide-Ways - X, Y & Z Axes- Antifriction Linear Motion Guide-Way; Guide-Ways Size - X, Y & Z Axes- 25 Mm Or Higher; Guide-Way Precision - X, Y, & Z Axes- P Class. Motor Torque Nm 30?(X & Y Axis). Motor Torque Nm 60 ? (Z Axis). Iv. Automatic Tool Changer: Number Of Tool Pockets- 20 Nos. Or Higher; Max Tool Diameter- 80 Mm Or Higher; Max Tool Diameter (Adjacent Pockets Empty)- 130 Mm Or Higher; Tool Selection- Bi-Directional; Tool Shank Type- Bt40; Tool Weight Max- 7 Kg.; Tool Length Max- 200 Mm Or Higher; Tool Change Time (Chip To Chip)- 5 Sec. Or Lower; Tool Clamp & Unclamp- Hydro-Mechanical. Disc Spring & Hydro Pneumatic. V. Accuracy As Per Iso 230-2: Positioning Accuracy For X,Y & Z Axes- 0.010 / 0.012Mm; Repeatability For X,Y & Z Axes- ±0.005/0.007 Mm; Geometrical Alignment As Per Iso 10791-Part 1; Accuracy Of Finish Test Piece As Per Iso 10791-Part 7. Vi. Cnc System: Control System- Fanuc-Oi Mf; Motors & Drives- Beta Series Or Compatible With Cnc Controllers; System Resolution- 0.001 Mm; Tool Number Display- On Machine Operator Panel; Machine Control Panel- Feed Rate, Spindle Speed Override Knob; Mpg (Manual Pulse Generator)- On Machine Operator Panel; Cnc Features- Graphic Simulation, Programming Help, Tool Offsets, Mdi, Absolute/Incremental Positioning, Pitch Error Compensation, Dnc Compatibility. Vii. Coolant/Lubrication: Coolant Tank Capacity- 100 Ltrs. Or Higher; Coolant Pump Motor- 0.37 Kw; Coolant Pump Output- 20 Lpm Or Higher; Lubrication Type- Automatic Centralized Lubrication; Lubrication Tank Capacity- 3 Ltr. Or Higher. Viii. Air Compressor For Tool Unclamps: Compressor Type- Screw Type With Dryer, Filter & Air Receiver; Tank Capacity- 200 Ltr. Or Higher; Air Flow- 10 Cfm Or Higher; Pneumatic Pressure- 7 Bar Max. Ix. Power Source: Mains Supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total Connected Load Requirement- As Required Or Approx 15Kva. X. Standard Equipment: (I) 3-Phase Servo Voltage Stabilizer Of Required Capacity 15Kva Or Above-1 No., (Ii) Chip Conveyor (Programmable)- Scraper Type With Chip Bin Of Suitable Capacity- 1 Set. (Iii) Air Conditioning Unit For Electrical Cabinet- 1 No., (Iv) Backup Cd For Plc Ladder Logic- 2 Set, (V) Machine Lightning- 1 Set, (Vi) Levelling Pads And Jacking Screws- 4 Nos. Or As Required., (Vii) Operation Manual & Maintenance Manual- 2 Set Each, (Viii) Complete Set Of Manuals Offanuc-0Imf Cnc System, Servo Axis Drives & Spindle Drive- 2 Set Each. (Ix) Electric Circuit Diagram- 3 Set. (X) Manuals Of All Accessories Like Stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel Mounted Ac Etc.- 1 Set Each. (Xi) Installation Kit- 1 Set, (Xii) Maintenance Tool Kit- 1 Set (List To Be Provided By Bidder) (Xiii) 6 Rack Tool Trolley (Size 25X22X45) With Lock- 1 No., (Xiv) Machine Guarding With Safety Compliance- 1 Set (Incorporated With Machine), (Xv) Machine Vice 0-200 Mm Range-Mechanical Type- 1 No., (Xvi) C Spanner For Tightening Tools In Holder- 1 No., (Xvii) Magnetic Dial Stand- 1 No. (Xix) Mallet- 1 No., (Xviii) Tap Wrench- 1 No., (Xix) Hands Tools Set (Spanners, Allen Keys, Etc.)- 1 Set In Tool Box, (Xx) T Nuts, Strap Clamps, Clamping Nuts And Studs In Suitable Numbers-2Set. Air Compressor Capacity: 6Kg/Cm² -300Lpm. [5 (Five) Years Annual Maintenance Contract (Amc) Beyond Normal Guarantee / Warranty Period Is Applicable For This Item. P. , 2-Axis Cnc Machine. Specification: - I. Machine Capacity: Swing Over Bed- 425 Mm Or Higher; Turning Diameter- 200 Mm Or Higher; Distance Between Centres- 300 Mm Or Higher; Minimum Turning Length- 240 Mm Or Higher; Slant Angle (Bed Or Saddle)- 30 Degree To Horizontal Or Higher. Ii. Spindle: Spindle Nose- A2-5 Or Higher; Bore Through Spindle- 53 Mm Or Higher; Maximum Spindle Speed- 4000 Rpm Or Higher; Spindle Power, Continuous- 5.5 / 7.5 Kw Or Higher; Type Of Drive- Ac Servo Spindle Motor (Digital); Chuck Size- 165 Mm Or Higher; Chuck Type- 3-Jaw Hydraulic, Hydraulic Power Operated, Programmable. Iii. Axes: X - Axis Travel- 100 Mm Or Higher; Z - Axis Travel- 300 Mm Or Higher; Programmable Feed Rate- X & Z- 10 - 10000 Mm/Min; Minimum Programmable Command - X & Z- 0.001 Mm; Rapid Traverse - X & Z- 20 M/Min Or Higher; Type Of Drive - X & Z- Ac Servo Motor; Ball Screw - Z & X Axes (Diameter X Pitch)- 32 Mm X 10 Mm Or Higher; Ball Screw Finish - Z & X Axes- Hardened And Ground; Ball Screw Class- Z & X Axes- Pre-Loaded With C3 Or Better; Guide Way Type - Z & X Axes- Antifriction Linear Motion Guide Way; Guide Way Size - Z & X Axes- 25 Mm Or Higher; Guide Way Precision - Z & X Axes- P Class. Iv. Turret: Bi-Directional Tool Turret- Electro-Mechanical/ Servo/ Hydraulic; No. Of Tools- 8 Nos. Or Higher; Tool Shank Size- 20 Mm X 20 Mm; Maximum Boring Bar Diameter- 32 Mm. V. Tail Stock: Quill Diameter- 65 Mm Or Higher; Quill Stroke- 80 Mm Or Higher; Quill Taper- Mt-4 Or Higher; Quill Actuation- Hydraulic Through Program As Well As Through Foot Switch; Tail Stock Base Travel Manual- 150 Mm Or Higher; Thrust (Adjustable)- 300 Kgf Or Higher. Vi. Coolant/Lubrication/Hydraulic: Coolant Tank Capacity- 100 Litres Or Higher; Coolant Pump Motor- 0.37 Kw; Coolant Pump Output- 20 Lpm Or Higher; Lubrication Type- Automatic Centralized Lubrication; Lubrication Tank Capacity- 3 Litres Or Higher; Hydraulic Pump Discharge- 10 Lpm Or Higher; Hydraulic Tank Capacity- 40 Litres Or Higher; Hydraulic System Pressure Maximum- 30 Bar Or Higher. Vii. Accuracy As Per Iso 230-2: Positioning Accuracy X & Z Axes- 0.010 Mm; Repeatability X & Z Axes- ± 0.003 Mm; Geometrical Alignment- Iso 13041-Part 1; Accuracy Of Finish Test Piece- Iso 13041-Part 6. Viii. Cnc System: Control System- Fanuc-Oi Tf; System Resolution- 0.001 Mm; Motors & Drives- Beta Series Or Compatible With Fanuc-Oi Tf; Tool Number Display- On Machine Operator Panel; Machine Control Panel- Feed Rate, Spindle Speed Override Knob; Mpg (Manual Pulse Generator)- On Machine Operator Panel; Cnc Features- Graphic Simulation, Programming Help, Tool Offsets, Mdi, Absolute/ Incremental Positioning, Pitch Error Compensation, Dnc Compatibility. Ix. Power Source: Mains Supply (± 10 %)- 415 V, 3 Ph., 50Hz; Total Connected Load Requirement- As Required. X. Standard Equipment / Item: (I) 3-Phase Servo Voltage Stabilizer Of Required Capacity-1 No. (Ii) Chip Conveyor (Programmable)- Scraper Type With Chip Bin Of Suitable Capacity- 1 Set. (Iii) Air Conditioning Unit For Electrical Cabinet- 1 No., (Iv) Backup Cd For Plc Ladder Logic- 2 Set, (V) Machine Lightning- 1 Set, (Vi) Levelling Pads And Jacking Screws- 4 Nos. Or As Required. (Vii) Operation Manual & Maintenance Manual- 2 Set Each, (Viii) Complete Set Of Fanuc-0Imf Cnc System, Servo Axis Drives & Spindle Drive- 2 Set Each. (Ix) Electric Circuit Diagram- 3 Set. (X) Manuals Of All Accessories Like Stabilizer, Chip Conveyor, Hydraulic System, Centralized Lubrication System, Panel Mounted Ac Etc.- 1 Set Each. (Xi) Installation Kit- 1 Set, (Xii) Maintenance Tool Kit- 1 Set (List To Be Provided By Bidder) (Xiii) 6 Rack Tool Trolley (Size 25X22X45) With Lock- 1 No. (Xiv) Machine Guarding With Safety Compliance- 1 Set (Incorporated With Machine). Make- Bharat Fritz Werner Limited (Bfw), Model:- Orbitur. [5 (Five) Years Annual Maintenance Contract (Amc) Beyond Normal Guarantee / Warranty Period Is Applicable For This Item.