Catalyst Replacement In 205-R-102 Pre-Reformer During Plant-205 Short Shutdown, 2023 At Cpcl Manali , Part- A Soq , Part- A Soq: , 205-R-102 Pre-Reformer Catalystreplacement:The Rate Quoted For Unit Cum Includes The Following Jobs: I. Shutting Down & Start Up Assistance To Manufacturing. Ii. Manway / Top Cover /Top Elbow Piece With Reactor Manway& Dump Nozzle Opening / Box Up. Iii. Passivation Of Removed Internal Parts, Top Elbow Piece Of Reactors. Iv. Complete Internal Scaffolding Erection And Dismantling Including Supply Ofscaffolding Materials. V. Provision Of Lighting Inside/ Outside Reactor At Platform Levels. Vi. Materials Collection And Return ( Collection & Transportation Of Necessary Catalyst, Gaskets, Stud Bolts And Other Free Issue Materialsfrom Cpcl Warehouse And Return Back The Unused Catalyst To Warehouse). Vii. Thorough Internal Surface Cleaning Of Reactor Including Internals And Reactorinternals Cold Repair Jobs. Viii. Removal And Refixing Of All The Reactor Internals Like Feed Diffuser, Distributor ,Trays, Screen,Etc. To Complete The Job In All Respects. Ix. Catalystreplacement- Removal Of Catalyst Under Inert Atmosphere And Loading Of Catalyst Under Atmospheric Condition By Sock Loading. X. Empty Drum/Fresh Catalyst Drum / Wooden Pallets/Shifting /Transportation From Cpcl Warehouse To Site And Discarding The Spent Catalyst To The Place As Identified By Eic & Return Back Empty Drums To Stores. Necessary Torque Tool Tightening Kit. Xi. Weighment Of The Loaded Drums And Labelling. Xii. Videography Recording. Xiii. Area Cleaning & Start Up Coverage. , Unloading Of The Catalyst Under Inert Atmosphere And Loading Of The Catalyst Under Atmosphericcondition In The Pre-Refomer 205-R-102. , Mobilisation And Demobilisation Charges For Equipments, Tools & Tackles For Pre-Refomer 205-R-102 Catalyst Replacement. , Part- B Soq , Part- B Soq: , Blinding And De-Blinding:The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds, Gaskets, Fasteners, Etc., From Owners Storage Point, Loosening & Tightening Of Studs (Cold / Gas Cutting If Required), Wedge Opening, Cleaning Of Flanges, Insertions Andremoval Of Blind & Gaskets, Providing New Gaskets After Removal Of Blinds, Overhauling Of Fasteners Using Oil, Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting.The Job Also Includes Supplying Of All Types Of Tools & Tackles, Lifting Arrangements Like Chain Pulley Blocks, Machineries, All Consumables And Labour To Complete The Job In All Respects, Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions. , Blinding And Deblinding For 600# & 900# Ratings: , Blinding & Deblinding - Size Upto1-1/2 Inch Dia. , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding And Deblinding For 1500 Ratings: , Blinding & Deblinding - Size 2 Inch Dia. To 5 Inch Dia. , Blinding & Deblinding - Size 6 Inch Dia. To 10 Inch Dia. , Blinding & Deblinding - Size 12 Inch Dia. To 16 Inch Dia. , Blinding & Deblinding - Size 16Inch Dia. To 24 Inch Dia. , Buffing Of Weld Joints:Job Involves Buffing And Cleaning Of Total Weld Area Of The Reactor / Vessel / Column Etc, Using Power Brush, Thejob Has To Be Completed In All Respect To The Entire Satisfaction Of The Engineer-In-Charge ( Each Length Of Buffing Will Be Up To Width Of 150 Mm).Necessaty Buffing Tools/ Machineries And Consumables Are In Contractors Scope.Note: (1) For Weld Seam Buffing The Width Of Buffing Shall Be 150Mm (I.E) 75Mm On Both Sides Of The Weld Seam. , Power Tool Cleaning / Buffing To Sspc - Sp-2 / St3 Standards - 150 Mm Width Of Weld Seams / Haz. , Dye Penetration Test For Weld Joints:Carryout Dp Test Of The Critical Weld Joints, New / Old Rtjgakets / Rtj Gasket Seating Surface Areas As Per Cpcl Inspection Advice.Performance Of Dye Penetration Test Including Supply Of All Necessary Materials, Penetrant, Developer Etc, Along With All Equipments, Labour For Carrying Out The Work As Per Specification And Direction Of Engineer-In-Charge At All Elevations. Test Has To Be Carried Out In All Metallurgy The Test Has To Carry Out On All Schedule.Note: (1) For Weld Seamthe Width Of Dpt Shall Be 150Mm (I.E) 75Mm On Both Sides Of The Weld Seam. (2) For The Gasket Seating Surface, Width Of The Dpt Shall Be 150 Mm. , Dp Test Of Weld Joints. (One Unit Ea = One Inch Length) , Hiring Of Crane, Tractor Trailer & Fork Lifts:The Contractor Shall Mobilise The Following Equipments For Completion Of The Entrire Job In All Respects. The Contractor Shall De Mobilise The Equipment On Completion Of The Job With Approval From Eic. If There Is Any Extension Of Days The Contractor Shall Obtain Prior Approval From Eic For Retaining The Equipements. Entry And Exist Gate Passes Including The Operators Time Sheet (Duly Signed By Cpcl In Charge On Daily Basis ) For All The Below Mentioned Equipments To Be Enclosed Along With Bill For Processing. , Mobilization And Demobilization Of 3 Ton Capacityfork Lift. , Hiring Of3 Ton Capacityfork Lift With Valid Operator For Transportaion Of New Catalysts/Stored In Drums / Wooden Pallets From Cpcl-Manaliware Hosue To Plant-205 Site Area & Shiftingof The Removed Old Catalystsfrom Plant Area To The Place As Identified By Eic With In Cpcl Permises. Necessary Diesel Is In Contractor Scope. Minimum Capacity :3 Ton No Of Fork Lift Requried : 2 Nos X 7 Days :14 Days On Round The Clock Basis. , Hiring Of 10 Ton 20 Feet Capacity Tractor Trailer With Valid Operatorfor Transportaion Of New Catalysts Stored In Drums / Wooden Pallets/ Empty Drums From Cpcl-Manaliware Hosue To Plant-205 Site Area & Shiftingof The Removed Old Catalystsfrom Plant Area To The Place As Identifed By Eic With In Cpcl Permises. Necessary Diesel Is In Contractor Scope. Minimum Capacity : 10 Ton, 20 Feet On Round The Clock Basis. No Of Tractor / Trailer Required : 1 Nos X 7 Days =7 Days. , Mobilization And Demobilization Of The 100Ton Capacity Crane (2 Nos.) , Hiring Of 100 Ton Capacity Cranefor Executing The Job With Valid Operator For Fresh Catalyst Loading , Removal / Refixing Of Top Manway / Elbow Piece And Other Allied Maintenance Jobs For Catalyst Replacement In 205-R-102. Necessary Diesel Is In Contractor Scope. Minimum Capacity : 100 Ton, On Round The Clock Basis. No Of Crane Requried : 1 No X 7Days : 7 Days.
