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| 1 | Fabrication/manufacturing, providing, fitting, & successful commissioning of sheet steel Enclosure Panel fabricated out 14 SWG sheet having Thickness of 2 mm Foamed-in PU/rubber gasket for enclosing 3 Phase 11KV Transformer Core-coil assembly to be extracted from existing 01 No Standby FCMA Soft Starter from all six sides. The enclosure shall be mounted on a base fabricated out of ISMC 75 x 5 mm and shall comply to the relevant IS/IEC Code (62271). Besides ISA 50x50 x5mm side supports shall be fitted from all six sides. The enclosure panel should have protection against ingress of insects and rodents. The Enclosure Panel shall be fabricated out of CRCA Sheets Modular, compartmentalized, Free Standing, Floor Mounting, back hinged doors for indoor use, removable bottom gland plates for incoming / outgoing HT cables, dust and vermin proof (IP: 56 protection) Powder (RAL 7035) for excellent finish and durability& painting in Shade Siemens grey etc. using Highly skilled labour, tools and tackles as required for the job generally as per details furnished below:Enclosure DetailsSize: L=122 x H=100 x W= 95 cma) Base frame fabricated out of ISMC 75 x 5mm=7.26 m @7.14Kg/[email protected]=6261/=b) Side Supports in ISA 50x50x5mm=12.68m @3.8kg/m=48.18Kgs @120.80=5820/=c) Powder Coated 14 SWG sheet Foamed-in PU/rubber gasket=[1.22x.0.95x.002]x2+ [1.22x.1x.002]x2 + [0.95 x.1 x.002]x2 =0.013316x7850 =104.53Kgs@225/kg=23519/= |
| 2 | Providing and Fitting of Six Channel based Programmable logic controller [PLC] with7 Inch Human-Machine Interface[HMI]having TFT Touch Screen display, User Management, Recipe Management, Alarm Management, Inbuilt Buzzer for Alarm conditions MODBUS RS485/RS232, Ethernet & USB2.0 port working on 220-volt AC and 24VDC Power Supply with (HMI) Programmable software enabling/ manage industrial and process control machinery via a computer-based graphical user interface (GUI) with RPM encoder in order to match and control the starting speed and time to limit Full Load Current for variable Voltage. The job includes Providing and Fitting of Six Channel based 7 Ampere 24 V DC relay card/Relay Module Single Change Over / Double Change over with 1NO and 1 NC complete with USB to serial Convertor, Serial to Serial converter& serial to Ethernet Converter complete with cables and adapters. The Job also includes Providing and Fitting of SMPS power supply 24 Volt DC 10 Ampere having input of wide band of AC with Protections of Overload / Over Voltage / Short Circuit, Auto-Recovery After Protection, Universal AC input / Full range,100% Full Load Burn-in Test, cooling by Free Air Convection, High Quality and High-Performance LED power supply with a metal body for hidden installation for LED lighting, Design with built-in EMI Filter, improve signal precision. The above whole PLC, HMI etc. arrangement shall be fitted inside of the existing FCMA Soft starter assembly with all required fixtures and fittings including back lite sheet of size 600x600x8mm with allied required accessories like connectors and 1 sq. mm copper cable FRSL for axially wiring system of starter with ferrule nos. The job also includes dismantling of existing auxiliary as well as control wiring system of the starter assembly and up-gradation of same for accommodating above PLC, HMI and allied components. The job further includes providing and fitting of sensors at appropriate places within starter and Motor stool near flange coupling of Pump & motor with all fixtures required for efficient sensing. All required costs for hiring Highly skilled Electrical/ Electronic Engineer concerned , HMI programmer /Software Engineer, special tools &tackles are included in the said job.( Preferable Makes of items: SELEC/DELTA/SIEMENS) |
| 3 | Providing and Fitting of Multifunction Digital Timer assembly 0.01sec to 999hr, 2 C/O, 85 to 270V AC 96mm with 1NO and 1NC Thumbwheel setting Single & Dual set points, Universal power supply Gate/ Pulse start selectable with allied cabling etc. |
| 4 | Providing and fitting of Molded Case 200/5 Aratio Current Transformer CT swith Current Level of 0.66/3 KV confirming to IS 2705/1992 with all fixtures having rated primary current of 200 A and a secondary rated current of 5 A. The burden of the current transformer is 5 VA and its precision should be according to class 1confirming to IS 2705 with latest amendment and relevant IEC standard. |
| 5 | Providing, fitting, laying in Cable Trays & successful commissioning of 95 sq. mm Three core Armoured, XLPE insulated AL cables A2XFY suitable for voltage grade 11 KV (UE) [HT] as per IS 7098-1 with latest amendments in Single lengths from existing FCMA Soft Starter Panel to Enclosed panel Transformer Coil/core assembly terminal /connection as Power lines. |
| 6 | Supply, Installation, testing, commissioning of 11KV ,3 core 95 mm²,3-core heat shrinkable end termination cable kit (indoor Type) suitable for 11KV[E] XLPE Power Cable confirming to IS:13573/1993 with latest amendments if any (3M or RAYCHEM/Equivalent make using all skilled labour, tools & tackles, heat gun/blower etc required for the said Job. |
| 7 | Providing, fitting, laying & successful commissioning of 6 core 1.5 sq. mm multi strand unarmoured, XLPE insulated PVC inner-sheathed [2XWY] Copper cables suitable for voltage grade 1.1 Kv as per IS 7098-1 with latest amendments in Single lengths /runs for connecting Auxiliary L.T Panel with FCMA Starter Panel with proper thimbles/ lugs and insulation Tapping’s. |
| 8 | Providing, fitting, laying & successful commissioning of Armoured CAT 6 Jelly Injected cable insulated PVC Sheathed Copper cables suitable for Communication Purpose in Single lengths /runs for connecting Sensors from existing Pump-motor Flange upto FCMA Soft Starter PLC chamber /assembly with insulation Tapping ‘etc in cable trays along with cable ties/fixtures. |
| 9 | Providing and fitting of Ampere selection Selector Switch SW for checking Ampere in all three phases to be fitted in existing FCMA Soft Starter with allied required cabling and other fixtures using skilled technicians, tools & tackles as required for the said job at site. |