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Repair/Maintenance Of Pump Set, Motors, Lt Panels, Starters, Mcc/ Ats Panels, Water Meters, Apfc Panels And Connected Works At Various Mes Installation At Kasauli Under Ge Kasauli, kasauli-Himachal Pradesh

Military Engineer Services-MES has published Repair/Maintenance Of Pump Set, Motors, Lt Panels, Starters, Mcc/ Ats Panels, Water Meters, Apfc Panels And Connected Works At Various Mes Installation At Kasauli Under Ge Kasauli. Submission Date for this Tender is 27-04-2023. Starter Tenders in kasauli Himachal Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

36935254
Corrigendum : Repair/Maintenance Of Pump Set, Motors, Lt Panels, Starters, Mcc/ Ats Panels, Water Meters, Apfc Panels And Connected Works At Various Mes Installation At Kasauli Under Ge Kasauli
Open Tender
Indian
Himachal Pradesh
kasauli
27-04-2023

Tender Details

Repair / Maintenance Of Pump Set, Motors, Lt Panels, Starters, Mcc / Ats Panels, Water Meters, Apfc Panels And Connected Works At Various Mes Installation At Kasauli Under Ge Kasauli

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 12-Apr-2023 CERTAIN AMENDMENTS TO CRITICAL DATES Date 20-04-2023
2 20-Apr-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 27-04-2023

Key Value

Document Fees
INR 500 /-
EMD
INR 90000.0 /-
Tender Value
INR 45 Lakhs /-

BOQ Items

Name of Work: REPAIR/MAINT OF PUMP SET, MOTORS, LT PANELS, STARTERS, MCC/ ATS PANELS, WATER METERS, APFC PANELS AND CONNECTED WORKS AT VARIOUS MES INSTALLATION AT KASAULI UNDER GE KASAULI.
Sl. No. Item Description
1Schedule "A" Section - I
2Disconnecting /unscrewing coupling for 220 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
3Coupling Set suitable for 220 HP Pumping set
4Replacement of gun metalimpeller
5Replacement of gun metal Bush
6Replacement of Gland Sleeve
7Replacement of body Neck ring gun metal
8Replacement of Pump shaft stainless steel
9Counter Plate stainless steel
10Diffuser Packing
11Impeller brazing machining and reboring
12New Key way of impeller disc
13Diffuser outer dia brazing and machining
14Impellers outer dia brazing and machining
15Disconnecting /unscrewing coupling for 150 HP pump set and seperating pump and motor, disconnecting all water connections from pump including suction and discharge pipe line and taking out the pump from base frame, transporting to workshop to carry out the necessary repairs and took back after repairs , installing on existing location ,making all the connections carefully, commissioning and testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid seperately as under:- Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
16Coupling Set suitable for 150 HP Pumping set
17Replacement of gun metalimpeller
18Replacement of gun metal Bush
19Replacement of Gland Sleeve
20Replacement of body Neck ring gun metal
21Replacement of Pump shaft stainless steel
22Counter Plate stainless steel
23Diffuser Packing
24Impeller brazing machining and reboring
25New Key way of impeller disc
26Diffuser outer dia brazing and machining
27Impellers outer dia brazing and machining
28Taking out old unserviceable with replacement of pressure gauge upto 100 Kg/sqcm (as per existing sample), completeall as speciified and as directed by Engineer-in-charge.
29Taking out old unserviceable with S&F in replacement of ball bearing 6314, completeall as speciified and as directed by Engineer-in-charge.
30Taking out old unserviceable with S&F in replacement of ball bearing 6319/6319-C3, completeall as speciified and as directed by Engineer-in-charge.
31Taking out old unserviceable with S&F in replacement of roller bearing NU 307, completeall as speciified and as directed by Engineer-in-charge.
32Disconnecting existing electric motor and dismantling from foundation and transporting the same to the workshop for repairs and refixing the same on existing location after repair & making electric connection including testing and commissionig complete. including taking out burnt winding and rewinding the motor with super enamelled copper wires as per existing guage and size including super quality of varnish and insulating material as required for 220 HP electric motor completeall as speciified and as directed by Engineer-in-charge. Note : Attend the complaint with in 12 Hrs and after repairing the same to be fixed and testing within 48 Hrs.
33-ditto- all as per Item No. 7.00 above but of capacity 150 HP
34-ditto- all as per item No. 7.00 above but of capacity 7.5 HP
35Disconnecting /unscrewing Auto Transformer Starter Panel of capacity 150/ 220 HP, disconnecting all electric connections and carrying out necessary repair at site with replacement of parts as under complete all as specified including testing at site to the entire satisfaction of the Engr-in-Charge. Note: All the Spares/ parts/ job repairs required to be replaced shall be measured and paid as under:
36S&F Electronic over current relay cap 0.5 – 60A220V AC complete with arrangement for over current, phase reversal, under current and phase imbalance protection suitable for 150/250 HP ATS Panel completeall as speciified and as directed by Engineer-in-charge.
37S&F Three pole power contactor, AC Control, AC3 Rating 95A/ 47 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
38S&F Three pole power contactor, AC Control, AC3 Rating 140A/ 75 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
39S&F Three pole power contactor, AC Control, AC3 Rating 265A/ 140 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
40S&F Three pole power contactor, AC Control, AC3 Rating 300A/ 160 KW, 415V complete with auxillary contact heavy duty suitable for pumping set operation including taking out existing unserviceable power contactor and removal from site completeall as speciified and as directed by Engineer-in-charge.
41S&F No volt coil completeall as speciified and as directed by Engineer-in-charge.
42S&F Timer completeall as speciified and as directed by Engineer-in-charge.
43S&F Digital voltmeter of size 96 x 96mm range 0 to 500 volts, 3 phase with iin built in selector switch, suitable for CT operation- 01 set.all as speciified and as directed by Engineer-in-charge
44S&F Digital Ammeterrange 0 to 400 Amps, 3 phase with iin built in selector switch, suitable for CT operation- 01 set.all as speciified and as directed by Engineer-in-charge
45S&F Indicator set RYB 01 set of 3 pcs all as speciified and as directed by Engineer-in-charge
46S&F Selector switch all as speciified and as directed by Engineer-in-charge
47M&L for reparing/servicing of APFC panel board of Cap 100 KVAr by replacing the all defective components with new components, rewiring, cleaning, testing, reconnecting, reinstalling and commissioning the APFC panel board complete all as direcetd by Engineer-in-Charge. Note : Supply of cables, wires & other minor spare parts etc will deemed to be included in the quoted rate.
48Taking out old unserviceable with replacement of cooling fan for 100 KVAr capacity APFC panel with proper connection, complete all as direcetd by Engineer-in-Charge.
49Earthing complete with galvanised steel earth electrode plate of size 600x600x6mm thick, buried directly in ground(earth pit not less than 2.25m deep below normal ground level) with top edge of the plate not less than 1.50m below normal ground level, connected to galvanised iron earth strip 32x6mm up to test point with suitable GI nuts/bolts and brazed properly up to main board including earth pit in cement concrete 1:2:4 type B-1, precast RCC cover in 1:2:4 reinforced with expanded metal, with suitable handle, excavation and earth work in any type of soil and including medium grade GI watering pipe 25mm bore with funnel wire mesh and medium grade GI earth wire protection pipe 50mm bore up to main board complete as shown in electrical plate no 3 of MES schedule Part-I 2009, connected to earthing testing point including taking out existing unsv earthing complete all as specified and testing on completioncomplete all as specified and directed by Engr-in-charge. Note : The units rate includes the cost of excavation & earth work in any type of soil charcoal & salt in altemate layers, 25mm GI Pipe (light grade) for watering 50mm GI protection pipe (light grade) funnel wire mesh PCC chamber in PCC 1:3:6 type C-1 cast iron frame and 40mm thick RCC cover for pit etc & no extra payment will be made.
50S&F MCCB 630 Amps 4 pole, 50 KA, 415 V, 50 Hz withthermal setting between 70% to 100%, adjustable type and connecting up in the existing panel locationincluding taking out existing unserviceable MCCBcompleteall as speciified and as directed by Engineer-in-charge.
51S&F MCCB 400 Amps 4 pole, 50 KA, 415 V, 50 Hz withthermal setting between 70% to 100%, adjustable type and connecting up in the existing panel locationincluding taking out existing unserviceable MCCBcompleteall as speciified and as directed by Engineer-in-charge.
52S&F MCCB 200 Amps 4 pole, 35 KA, 415 V, 50 Hz withthermal setting between 70% to 100%, adjustable type and connecting up in the existing panel locationincluding taking out existing unserviceable MCCBcompleteall as speciified and as directed by Engineer-in-charge.
53M&L Cross arms bracings, support, clamps and back plates fabricated from structural steel section including nuts, bolts, washers etc, welding, bending cold or hot, drilling holes for bolts in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of aluminum paint complete all as specified and directed by Engr-in-charge.
54Material & labour for cement concrete 1:4:8 type D2 using 40mm graded stone aggregate as in foundation of electric poles, sturts, blocks with and including necessary form work, and fair finish to exposed surfaces without using extra cement complete all as specified.
55Supply& Fixing in repair/replacement GI pipe 100 mm dia light grade along pole for covering cable including clamp, nuts, bolts & washers etc complete all as specified.
56Supply & Fixing double walled corrugated HDPE duct pipe of 63 mm outer dia confirming to IS: 14930 (Part-II) of approved colour with fittings for cable protection complete all as specified.
57Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 95 Sqmm,Grade As Per IS 7098 (Part -1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
58Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 120 Sqmm,Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
59Supply, laying, jointing and testing replacement PVC insulated cable 1100 volt grade with multi stranded, single core copper 185 Sqmm,Grade As Per IS 7098 (Part 1) 1988 including making electrical connection for main panel, to starter and starter to motor in pieces of suitable length as per site requirement duly fixed with suitable size of copper lugs/thimbles complete all as specified and as directed by Engr-in-charge.
60Taking out complete Auto Trasformer Pannel (ATS) setincluding all electric connection , carrying 15 Mtr distance and making new suitable foundation for the ATS pannel and grouting the nut and bolts and fixing the same ATS pannel including electric connection and testing the pannel all as specified and direcetd by Engr-in Charge.
61S & F in replacement of Copper Thimble of below mentioned sizes as complete all as specified and directed by Engineer in charge.
62220mm
63150mm
64120mm
6590mm
66Taking out old unsv and Supply installation and testing of Auto Transformer starter panel of capacity 150 HP with Cubical type ATS Starter panel made of Techno Modular construction with CRCA sheet steel suitable for 415 V, 3 phase, 4 wire 50 Hz AC supply system. Having required front surface area, fabricated in Fully compartmentalized design from CRCA sheet steel of 2mm thick for frame work & covers, 3mm thick for gland plates i/c cleaning & finishing complete with 10 tank spray based tricationic phosphating treatment process for powder coating in approved shade, PU Foam Gasket without manual pasting, joint less (temperature withstand capacity -40degC to + 120degC) for maintain IP protection complete with automatic phase corrector 265 Amp 3P Contactor-02 Nos with MCCB TP 250 Amps 25 kA with rotory handle -01 No, having adjustable tapping 50%, 65% and 80% four starts per hour. Power contactors-03 Nos of capacity 265A, 150A and 95A, BOCR 3DE electronic over current relay, phase & motor on/off/trip indications and all other standerd fittings for ATS, with digital volt meter 96x96 mm, 0-500 Volts and digital ammeter complete all as specified and as direcetd by Engineer-in-Charge including taking down the existing starter panel. Note : Foundation shall be provided as per existing size and specification.
67Taking out old unsv and Supply installation and testing of Auto Transformer starter panel of capacity 220 HP with Cubical type ATS Starter panel made of Techno Modular construction with CRCA sheet steel suitable for 415 V, 3 phase, 4 wire 50 Hz AC supply system. Having required front surface area, fabricated in Fully compartmentalized design from CRCA sheet steel of 2mm thick for frame work & covers, 3mm thick for gland plates i/c cleaning & finishing complete with 10 tank spray based tricationic phosphating treatment process for powder coating in approved shade, PU Foam Gasket without manual pasting, joint less (temperature withstand capacity -40degC to + 120degC) for maintain IP protection complete with automatic phase corrector 400 Amp 3P Contactor-02 Nos with MCCB TP 250 Amps 36 kA with rotory handle -01 No, having adjustable tapping 50%, 65% and 80% four starts per hour. Power contactors-03 Nos of capacity 400A, 300A and 200A, BOCR 3DE electronic over current relay, phase & motor on/off/trip indications and all other standerd fittings for ATS, with digital volt meter 96x96 mm, 0-500 Volts and digital ammeter complete all as specified and as direcetd by Engineer-in-Charge including taking down the existing starter panel. Note : Foundation shall be provided as per existing size and specification.
68S&F for replacement of battery 12 V 180 Ah maintenance free, including taking down all as specified and direcetd by Engr-in-Charge
69S & F in replacement of Start Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge
70S & F in replacement of Stop Push button for ATS Panel all as per existing and all as specified and direcetd by Engr-in-Charge
71S & F in replacement of MC Contactor of 25 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
72S & F in replacement of MC Contactor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
73S & F in replacement of MC Contactor of 05 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
74S & F in replacement of Heavy Duty Capacitor of 20 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
75S & F in replacement of Heavy Duty Capacitor of 10 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
76S & F in replacement of Heavy Duty Capacitor of 1 to 5 KVAr capacity for APFC Panel all as specified and direcetd by Engr-in-Charge.
77S&F in replacement of Rubber Mat of size (1 Meter x 2 meter x 19mm) uses in pumps house for safety purposes for operators as specified and directed by Engineer in charge.
78S&F in replacement of stud for 220/150HP pumpset (as per existing sample), complete all as specified and directed by Engineer in charge.
79S & F in replacement of current transformer 250/5A, Class 1 ID 45 CT With 15 VA for Ammeter with current rating 5.0 amps for ATS panel, all as specified and direcetd by Engr-in-Charge.
80S & F in replacement of Bypass Switch of rating 400A (as per existing sample) of Servo Voltage Stablizer of rated capacity 250KVA; rated voltage 240V with 3 no of phases , all as specified and direcetd by Engr-in-Charge.
81S&F in replacement of shock treatment chart in multi languages i.e english and hindi of size 2 x1 Sqm in wooden base with proper frame and arrangement to fix, complete all as specified and directed by engineer in charge.
82M & L for Sheet metal enclosure factory made dust proof vermin for indoor type made out of CRCA sheet 2mm thick except inner sheath of 3mm powder coated machine presssedalong with fitting/fixtures on wall and making the connection as per ground requirement with provn of MCCB 4 pole 100Amp rating with breaking capacity 36 KA 415 volts , 50 Hz ,thimble/lugs, aslo includingIndicator Lamp R,Y,B = 01 Set, all nuts bolts required for fixing, complete all as specified and directed by Engineer - in - Charge
83M & L for Sheet metal enclosure factory made dust proof vermin for indoor type made out of CRCA sheet 2mm thick except inner sheath of 3mm powder coated machine presssedalong with fitting/fixtures on wall and making the connection as per ground requirement with provn of MCCB 4 pole 630Amp rating with breaking capacity 36 KA 415 volts , 50 Hz ,thimble/lugs, aslo includingIndicator Lamp R,Y,B = 01 Set, all nuts bolts required for fixing with existing cable, complete all as specified and directed by Engineer - in - Charge
84S & F illuminated display board with name of water supply installations and distribution tanks of size 1.25mx0.2mx0.9m (LXBXH) with flex of light blue (MES Colour ) colour of letters shall be white, outer side fabrication bordered with aluminium angle frame of 25mmx25mmx3mm thick, inner side fabricated with 12mm MS square bar, 50mm dia GI Pipe medium grade shall be fixed both side of board with 2 nos 30mmx4mm thick MS Flat of 2m length welded to GI Pipe and nut bolt and washer with display board not less than 3m and PCC 1:2:4 type B1 for foundation including all internal wiring s and illuminated with LED 40W Tubelight fittings 01 Nos SMC/FRP junction box 140mm x 140mm x 95mm inner dimension including its fixing arrangement and written letters in capital, size of letters proportion with overall size of baord complete all as specified and as directed . Note: (i) Before manufacturing boards drawing and design of board including colour of board shall be approved by Engr-in-Charge (ii) Each board display name shall be given seperately.
85S & F illuminated display board with detailed schematic diagram of water supply installations including source, tanks of all capacity, suction line, discharge line, NRVs, Sluice valves etc in colored of size 1.25mx0.2mx0.9m (LXBXH) on flex, outerside fabrication bordered with aluminium angle frame of 25mmx25mmx3mm thick, innerside febricated with 12mm MS square bar, 50mm dia GI Pipe medium grade shall be fixed both side of board with 2 nos 30mmx4mm thick MS Flat of 2m length welded to GI Pipe and nut bolt and washer with display board not less than 3m and PCC 1:2:4 type B1 for foundation including all internal wiring s and illuminated with LED 40W Tubelight fittings 01 Nos SMC/FRP junction box 140mmx140mmx95mm inner dimension including its fixing arrangementcomplete all as specified and as directed . Note: (i) Before manufacturing boards drawing and design of board including colour of board shall be approved by Engr-in-Charge (ii) Each board display name shall be given seperately
86Supply, fabricating, installation, testing, commissioning and electrically connecting LT panel board 415Volts factory made dust proof vermin for indoor type made out of CRCA sheet 2mm thick except inner sheath of 3mm powder coated machine presssed both side opening in two halves with rubber beading including aluminium bus bar of 200 Amp capacity 4 strip mounted on porcelain insulator bus bar chamber shall be provided with inspection covers, each MCCB/ cubical switch shall have be independent opening panel shall be mounted on an angle iron frame and legs made from angle of size 40x40x5 mm frame including lifting arrangement and lugs duly spray painted internally and externally with two coats of red oxide primer groutedin PCC 1:3:6 type B-2 (40mm graded stone aggregate) complete including all connevctions/control wiring incoming/outgoing with suitable size of copper conductor cable comprising of following accessories including testing complete all as specified and directed by Engineer-in-Charge. (a) MCCB 4 pole, 160 Amp 16KA breaking capacity 415V- 01 No(main incomer) (b) MCCB 4 pole, 100 Amp rating with breaking capacity 16 KA, adjustable thermal and magnetic setting 50 Hz - 01 (Outgoing) Ics = 100% of Icu (c) MCCB 4 pole, 63Amp rating with breaking capacity 16 KA, adjustable thermal and magnetic setting 50 Hz - 01 (Outgoing) Ics = 100% of Icu (d) Indicator Lamp R,Y,B = 01 Set(e) Digital VAF meter with in built selecctor switch & CT"s of suitable ratio = 01 No
87Amount of credit of Rs. 136561.55 for retrived old material as mentioned in Schedule "A" section-II of tender document in pdf form, will be deducted offline while acceptence of tender.
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