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| 1 | PHASE - I (SCHEDULE -A PART-I) |
| 2 | B/R PORTION |
| 3 | Demolition of cement concrete in ground floors and pavings not exceeding 15 cm thickness (below or above ground level) including rubbish off the Dockyard permises complete all as specified and directed. |
| 4 | Material and labourfor hard core of broken stone or boulder of gauge not exc 63mm deposited spread and leveled in layers not exc 15cm thick watered and rammed to true surface complete all as specified and directed. (Item considered for raising for existing hard standing ) |
| 5 | M&L for 100 mm thick cement concrete type B- 2, 1:2:4 (40mm graded aggregate) complete all as specified and directed. |
| 6 | M&L for double charged vitrified ceramic tiles 8 to 10 mm thick (square/ rectangular) polished, area of each tiles not exceeding 0.36 sqm, in floors etc. set and jointed in neat cement slurry and pointed in white or coloured cement to match laid over 15mm thick cement mortor (1:6) screed bed complete all as specified and directed. |
| 7 | M&L forPCC 1:3:6 type C-2 (40mm graded stone aggregate) as in foundation and mass concrete including column foundation and posts complete all as specified and directed. |
| 8 | Demolition of reinforced cement concrte of any description and in any position complete all as specified and directed. |
| 9 | Material & labour RCC M-30 grade withapproved Ready Mix Concrete / Design mix (RMC) with graded stone aggregate as in columnsand the like complete all as specified and directed. |
| 10 | Material and labour for RCC M-30 grade with approved Ready Mix concrte/Design mix (RMC) with graded stone aggregate as in columns and the like complete all as specified and directed. |
| 11 | Material and labour for RCC M-30 grade with approved Ready Mix concrte/Design mix (RMC) with graded stone aggregate as in plinth beams, tie beamsand the like complete all as specified and directed. |
| 12 | Material and labour for form work flat and rough finished to sides of concrete foundations, footings, bases of columns, complete all as specified and directed. |
| 13 | Material and labour for form work flat and rough finished to sides ofcolumns and likecomplete all as specified and directed. |
| 14 | Material and labour for form works flat and rough finished to sides of plinth beams tie, beams and like complete all as specified and directed. |
| 15 | M&L for mild steel TMT bars 10mm dia and over cut to length, bent to shape required including binding with and incl mild steel wire (annealed) not less than 0.90mm diacomplete all as specified and directed. |
| 16 | Demolition of brick work or stone / boulder masonry built in cement mortar including removal of debries outside of Dockyard premises complete all as specified and directed. |
| 17 | M&L forprecast cement concrete type1:3:6 type C-1 (20mm graded stone aggregate) block masonry with solid blocks exc 10 cm in width and setting in cement mortar 1:4complete all as specified and directed. |
| 18 | M&L for rendering 10mm thick in CM 1:4 on fair faces of brick work or concrete surfaces in CM 1:4 finished even and smooth without using extra cement complete all as specified and directed. |
| 19 | M&L for prepartion of new plastered surface of wall andapllying two coats of weather coat emulsion over a coat of exterior primer complete all as specified and directed. |
| 20 | Dismantling structural steel work of any description including doors, railing, gates, trusses complete all as specified and directed. |
| 21 | M&L for structuralsteel work as in roof truss (framed), trussed, purlins, rails and fastenings and heavy bracket framing (Beam, tee, angle, channelor flat sectios) including distance pieces, cleats etc.confirming to Fe-410-W(Gde-E-250) quality a complite all as specified and directed. |
| 22 | M&L forpreparing new steel surfaces and applying for two coats ofsynthetic enemal paint over a coat of zinc chrome primer complete all as specified and directed. |
| 23 | S&F in repairs pre- painted galvatume aluminum zinc coating GI based corrugated steel sheet 0.50mm thick of an colour having tensile strength of 550 Mpa as in roof covering/cladding towall, fixed with self tapping screws as specified and directed. |
| 24 | S&F in repairs pre-painted galvalume aluminum zinc coating GI based Plain steel sheet0.50mm thick of any colour having tensile strength of 550 Mpa as in roof overing/cladding to wall, fixed with self tapping screws as specified and directed. |
| 25 | S&Fanodised aluminium snap grid frame work of size 605x605mmusing main and cross tee of size 15mm x 15mm 1.5mm ( weight not less than 0.12 kg / Rm)and wall angle of size 40mm x 25mm x 2mm( weight not less than 0.36 kg / Rm) and perporated board for insulation and accoustic purpose 60cm x 60 cm in size and thickness 5 to 8 mm,fixed withnscrews to the aluminium frame work in ceiling withscrews to aluminum frame work in ceilings with hanger 6mm dia GI (up to 1200mm length) adjusting level fixed to roof slab by means of ceilng cleats made out of GI flat 40x 3mm size 60mm long and expansion hold fastners 12.5mm dia 40mm long and dismantling wall and ceiling boards, (fibre, pulp, insulation, etc.) or insulation boards/slabs/ blankets, any thickness, including wooden cover andfillets and removing away from dockyard premises complete all as specified and directed. |
| 26 | M&L for taking out deteriorated/ leakingvalley gutters of any shape, size and material from the work shop buildings at height of 6M to 20M including disconnecting the funnels from gutters & Rain water pipe, in position and replacing with new Galvalume plain sheetof 0.6mm thickmade to shape and size required (width of sheet requiredis 800mm to 1200mm) with 200mm over laps with double washer self driving screws atjointusingleak proof (Tar roof compound or similar material) jointing material and fixed in position complete all as specified and directed. |
| 27 | M&L for taking out deteriorated / unserviceablefunnels of valley gutters of any shape, size and material from the work shop buildings at height of 6m to 20 m including disconnecting the funnels from gutters & rain water pipe, in position and replacing with new funnel made out of Galvalume plain sheetof 0.60mm thickto required shape and size to match with the existing funnels required with extra collar of 50mm over the actual outer diameter of rain water pipe and inserting in to the rain water pipe with 150mm length in to the rain water pipe with double washer self driving screwsusingleak proof jointing material (Tar roof compound) or similar materialand fixed in position complete all as specified and directed. |
| 28 | Supply only MS flat iron clamps made to any shape with flat iron of 40mm wide and 6mthick (Length of FI required for each clamp is 1.00m to 1.50 m ) to support the valley gutter , rain water pipes etc, complete all as specified and directed. |
| 29 | S&F 150mm bore PVC (SWR) waste and rain water pipes single socketed in any length with rubber ring joints laid in floors or trenches etc complete all as specified and directed. |
| 30 | S&F 150mm bore PVC (SWR) bends of any radius complete all as specified and directed. |
| 31 | S&F in repairsaluminium composite panel of 3mm thick with skin thickness of 0.25mm of aluminium on both sides, sandwiched by 2.5mm polythene core with PVDF coating of 30 micron, face fully covered with high intensity prismatic (Type-IV) sheeting conforming to type-III of ASTM-D 4956-01 as approved by GE and fixing the same to the structural /wooden/aluminum frame work by means of suitable self tapping screws, rivets or bolts and nuts and erecting in position complete all as specified and directed. |
| 32 | S&F in repairs 12 mm thick toughned glass as in wall and doors including all rubber gascut / beading and all necessary aluminumframing fittngs complete all as specfied and directed. |
| 33 | S&F heavy duty double action floor door spring to fit thetoughned glass as indoors including allfittngs complete all as specfied and directed. |
| 34 | Material and labour for 20mm thick granite slab of approved colouras in wall cladding including rendering 10mm thick in CM 1:3 including taking down the old wall cladding of any description complete all as specified and directed. |
| 35 | Material and labour for 10mm thick decorative wall tilesof approved colour and size as in wall cladding including rendering 10mm thick in CM 1:4 including taking down the old wall cladding of any description complete all as specified and directed. |
| 36 | E/M PORTION(SCHEDULE -A PART-II) |
| 37 | Supply and fix in repair submainwiring two run of single core PVC insulated unsheathed stranded copper conductor of size 1.5 sqmm & one run of PVC insulated unsheathed stranded copper conductor of size 1.0 sqmm as earth lead drawing into rigid non metalic PVC conduit of size 20 mm dia including taking down old unserviceable all as specified and directed.Note:- 2 runs of 1.5 sqmm & one run of 1.0 sqmm cable will be measured as single length. |
| 38 | Supply and fix in repair submainwiring two run of single core PVC insulated unsheathed stranded copper conductor of size 2.5 sqmm & one run of PVC insulated unsheathed stranded copper conductor of size 1.5 sqmm as earth lead drawing into rigid non metalic PVC conduit of size 20 mm dia including taking down old unserviceable complete all as specified and directed..Note:- 2 runs of 2.5 sqmm & one run of 1.5 sqmm cable will be measured as single length. |
| 39 | Supply and fix in repairesubmainwiring two run of single core PVC insulated unsheathed stranded copper conductor of size 6.0 sqmm & one run of PVC insulated unsheathed stranded copper conductor of size 4.0 sqmm as earth lead drawing into rigid non metalic PVC conduit of size 20 mm dia including taking down old unserviceable complete all as specified and directedNote:- 2 runs of 6.0 sqmm & one run of 4.0 sqmm cable will be measured as single length. |
| 40 | Supply & fix LED recessed full open 2 x 2 feet with highly efficient warm whitelight smoothy optics to deliver superior illuminous and energy saving of 28 watts complete all as directed.(To replace existing 4\" tubelight fitting).Make :- Havells ofCat PartNo. PLUTONEO2X2PLR28WLED840S |
| 41 | Supply & fix Enviromental friendly new generation energy saving decorative IP 66 LED spike light using COB LED light source 25 watts including taking down the existing light complete all as directed.Make-Havells Cat Part No. LYCUSSPS2WED730PSYBOTG |
| 42 | Supply and fix 220V AC, 50HZ, single pole and neutral sheet metal enclosure with a two pin and earth plug and socket complete with one single pole MCB of rating 20 Amps all as specified and directed. |
| 43 | S&Fvertical MCB distribution board suitable for MCCB incomer, IP 43 protection, Double door, metal enclosure, TPN, 415 Volts, 12 way incl dismentling taking down unserviceable oneall as specified and directed.Make:-L & TCat No-DBVTH012SD |
| 44 | S&F MCCB, 16KA, 4 pole, with thermal magnetic trip unit, rated current 125amps complete with spider link incl dismentling taking down unserviceable oneall as specified and directed (Suitable for MCCB incomer DB). |
| 45 | S&FMCB, Double Pole, 6 to 32 amps, 240 Volts, 10 KA breaking cap, ‘’C” curve including dismantling taking down unsv oneall as specified and directed. |
| 46 | M & L XLPE insulated, armoured heavy duty electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 35 sq. mm 3.5 core including takingdown old unserviceable complete all as specified and directed. |
| 47 | M & L XLPE insulated, armoured heavy duty electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 10 sq. mm 2.0 core including takingdown old unserviceable complete all as specified and directed. |
| 48 | M & L forearthing complete with galvanised steel earth plate electrode 60×60cm.× 6mm thick, buried directly in ground (earth pit not less than 2.25 metres deep below ground level) with top edge of the plate not less\"than 1.5 metres below normal ground level, connected to galvanised earth lead wire 4.0mm dia by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as shown in electrical plate No. 3 connected to earthing test point all as specified or indicated including testing on completion |
| 49 | Supply & fix enviromental friendly new generation energy saving decorative IP 65 LED circular luminaire (annular shape) LED light source 25 watts complete all as directed.Make-Havells of Cat Part No-TORUS600RDP/S25WLED840SPMMAWH |
| 50 | Supply & fix enviromental friendly new generation energy saving decorative IP 65 LED Bollard LED light source 09 wattswith base plate complete all as directed.Make-Philips Cat part No. BCP400 LED09 T CW PSU GR S1 |
| 51 | S&F LED strip warm white LED light 10W including suitable diver and adapter complete all as directed. Make-Philips Cat Part No. LS170S LED10 TNW IP44 L5000 |
| 52 | PHASE-II (SCHEDULE -A PART-III) |
| 53 | Removing worn out bollard foundation bolts of 63 mm dia on the berth end by following activities all as specified and directed :-(a)Providing temporary arrangements using 12 mm thick MS plate and angle iron stiffeners of suitable size for holding down core drilling machine system in required position.(b)Drilling hole in RCC (by using core drilling machine with diamond core bit) of 77 mm dia to a depth of 500 mm at an angle of 23 degrees cut over the existing bolt to a depth of 430 mm.The projectile of the existing inclined bolt shall be marked on the bolt foundation and lateral core cutting in the RCC foundation to facilitate the core bit to cut through the existing bolt at height of 430 mm and there by removing the bolt from the foundation. |
| 54 | Material and labour for cleaning the core as made side item Nos. 1b & 2b herein before and removing the dust using electrically driven hot air blower and filling the entire core with polymer base mortar (micro concrete of grade M-70-non hilti material) FOSROC Renderoc-RG as per manufacturer’s instructions and cured for 72 hours complete all as specified and directed. |
| 55 | Material and labour for cutting core of size 42 mm dia and 360 mm deep in the filling of polymer based mortar, as filled vide item No.3 herein before in exact angle as required, the material surfaces of the core shall be roughened using special bushing bit, clean the core and removing the dust using electrically driven air blower, injecting in the core 400 ml heavy duty adhesive chemical HILT HIT-RE 500, from the bottom of hole in order to avoid air pockets complete all as specified and directed. |
| 56 | Supply and insert HAS-E ductile steel galvanized threaded rod 39 mm dia and 510 mm long of grade 8.8 of make HILTI India Pvt. Ltd. indicating embedment depth mark with washer and nut of galvanized steel with strength class 8, washer shall be 72 mm dia 1 No. each at base and top and nut shall be of 59 mm dia.Note: - The rod shall be inserted in the adhesive chemical as filled vide item No.4 herein before, before it cures.Inclinometer shall be used to maintain the required angle.Nuts and washer shall be fixed on the rod after the rod in set for 42 hours. |
| 57 | Material and labour for conducting vertical pull test on the new HILTI HAS-E bolt using hydraulic testing machine for recommended pulling capacity of 16.64 tonne per bolt all as directed.Note: - (i) The test shall be carried out on the selected bolts as decided by accepting officer and the results shall be recorded in the presence of Engineer-in-Charge. (ii) Failed bolts to be re-fitted by procedure 1 to 5 andretested, no extra payment paid against these jobs. |
| 58 | Material and labour for cleaning and removing all scales and dire from and around the existing bollard bolt by wire brushes for cracking the nut of existing anchor bolt with pressure/ manual operated nut cracker without damaging the existing threads and cleaning the existing anchor bolt using the product of Henkel Adhesive Technologies Pvt. Ltd. –“ Loctite” – Solution with ODC free cleaner and degreaser Product code – 22355 with hot water and leave dry the anchor bolt and fixing new bollard nut of mild steel having inner dia 63 mm and outer dia not less than 72 mm and weight not less than 760 grams with 3 mm thick washers minimum 02 Nos. of outer dia 88 mm along with lock set chemical of “Loctite” solvent base medium strength thread locker Loctite243 in the gap between nut and anchor bolt completeMake of Anti rustcleaner & Thread locker :- LOCTITE |
| 59 | M&L for MS plates plain square or rectangular, cut or notched forming holesofFe- 410-W , Gde-E-250 complete all as specified and directed. |
| 60 | Material and labour for complete removal of existing finishes of the bollard base and head and applying two coat of coal tar epoxy paint over two coats of epilux zinc chromate yellow primer on coropex epoxy shop primer, brown in steel surfaces complete all as speicified and directed. |
| 61 | M&L for cutting channels, grooves or rebates exc 15cmbut n exc 30cm girthad trimming surface with or without reinforcement complete all as specified and directed. |
| 62 | M&L extra forming fair fiish to drainor channel 30cm inner grith in cement concrete, using extra cement , including forms , molds, mitred. Stopends etc complete |
| 63 | S&F for rubber arch fender of size 2000mm x 595/195mm width at bottom and top resspectively x 300mm depth and fixed vertically on the vertical face of jetty sea face wall with eight numbersM24 SS 304 bolts of length 285mm. The fender shall be fixed with a MS galvanized flat of size 100mm X 12mm covering the full length of the fender as directed. The Properties of the rubber used shall be as follows :-Deflection - 51.5%, Reaction force - 25.3 Ton, Energy absorption - 2.95 ton / Mtr with a tolerance of - +10%.Before aging : Tensile strength not less than 17 MPa, Elongation shall not be less than 350% as per ASTM D412, Hardness Max 70 ±5%, Shore ‘A’ as per ASTM D2240.After aging at 96 hours at 70º : The tensile strength not less than 80%as per ASTM D 412, Elongation not less than 80% as per ASTM D 412, Hardness + 8% shore A as per ASTM 2240, tear strength shall not be less than 70KN/m, Compression set at 70ºC for 22 hours 25% maximum- as per ASTM D 395, abrasion resistance Maximum 1.5CC as per BS 903 A9 and Ozone resistance - no cracks as per ADSTM D 1171. All the above test reports shall be provided by the manufacturer. Necessary factory inspection during manufacturing process shall be arranged by the bidder. The fender is to be pre coated with the homogeneous colour with yellow and black alternately complete all as specified and as directed. |
| 64 | Note: The item rate shall include the cost of SS M24 bolt, Nuts and chemical for fixing the bolt as recommended andsupplied by the manufacturer of rubber fender. |
| 65 | Supply & fix the Mooring rings of200mm internal dia made out of32 mm dia MS round bar and fixedto two Nos angle iron of size150 x 150 x 12 mm , 150mm longplaced back to back with a hole suitable for placing 32mm mooring ring. The two 150mm longangle iron pieces along with Mooring ring shall be fixed into the Jetty floor concretewith 04 Nos. full threadednuts and bolts of 20 mm dia and 300 mm long inserted toa depth of 200mm, 25mm dia hole drilled into the RCC berth/beam and slabs. The hole shall be cleaned and filled with lock fix chemical and20mm bolt shall be inserted in the holeand grouted with lock fix chemical. All theMS work shall be painted with two coats of coal tar epoxy paint over a coat of primer. The top surface of jetty after drilling the hole shall be cleaned and applied with a two coats of coal tar epoxy paint before fixingthe mooring ringcomplete all as specified and directed. |
| 66 | Supply & fix of fairleads with additional horizontal and vertical rollers (designed for passing of two Ø64 mm PPE ropes) and Warping Roller -Single roller, Ø500 mm / 200KN towing pull.(i) Degutting of existing Fairleads.(ii) Grouting of new fairleads.(iii) Painting of Rollers with one coat of marine std primer and two coats of marine std Anticorrosive and one coat of finish black complete all as specified and directed. |
| 67 | Supply and fixStainless Steel, 316 grade , stair case safety railing Verticalposts of size 100mmx100mmx3.0mm thick, 1100mm height, top of the post shall be cut to receive the 50mm round railing pipe and the vertival post welded to abase plate of size 100mm X 100mm X 5mm thick ,made out of SS316 heavy duty, maintenance free, corrosion resistant, aesthetic looking stainless steel extruded sections.The post shall be fixed to the staircase treads/landingconcrete surface of dry dock withfour in nos M12X150mm anchor fastners. For fixing M12 bolts ,ahole of 16mm dia shall be first drilled into the concrete to depth of 100mm and shall be filled with epoxy grout of Lokfix E75 of M/s Fosroc or Hil ti Re 500 after thorugh cleaning of drilled hole. M12 bolts shall be incerted into the epoxy filled hole and SS vertical post shall be grooved in to the M12 bolts and fixed with nut and washers tightly to the post.The unit rate quoted shal includfe thwe cost of post, fixing of onevertical SS post in position inclusibve of drilling holes(4 nos) in the concrete, Epoxy, M12(4Nos) bolt with nut and washers complete all as specified and directed. |
| 68 | Supply and fixing ofhorizontal railing withSS 316 garde heavy duty, maintenance free, corrosion resistant, aesthetic looking stainless steel extruded sections of50mm diaround pipe 2mm wall thickness, for safety railings andfixed on the top of 50mm suqarevertical post by welding in-situ , cleaning, buffing, polishing to match the surafce smooth, shiningand uniform complete all as specified and directed. |
| 69 | Material & labour for periodical maintenance of existing (old) stainless steel of post & railing of any size/any description of hand rails/ladders etc with emery paper, tack powder, soft cloths etc, for cleaning the stain marks/scaling on the exposed surfaces of SS pipes and buffing with hand machine etc, complete all as specified and directed. |
| 70 | Demolition of cement concrete of any descriptionnot exceeding 15cm thick above or below groundfloor and removing the debries from the Dockyard (VLM jetty) premises complete all as specified and directed. |
| 71 | Material & labour RCC M40 grade withapproved Ready mix Concrete/Design mix (RMC) withgraded stone aggregate as in foundation of capstan base at -1M to -2M level on walls, beams and columns in floors, deck slabs and the like (quoted rate inclusive of necessary form work) complete all as specified and directed. |
| 72 | S&F mild steel twisted bars 10mm dia and over cut to length, bent to shape including cranking, bending complete all as specified and directed. |
| 73 | M&L for chipping & removal of existing damaged, crakced , spalled & loose portion of concrete ofthe RCC memberscompletely till the reinforcement is exposed and sound concrete (20mm to 40mm) is observed by using mechanical means and manual chisels and further the surface is jetted with clean water for removal of dust and loose particles and complete all as specified and directed. |
| 74 | M&L for Removing and cleaning of existing peeled off portions of RCC walls/columns/ceilings of galleries, sea side facia walls, cope point chambers etc., including chipping, wire brushing and making good the corroded/rusted reinforcement with new reinforcementfor binding reinforcement as required to existing reinforcement by welding/tying with mild steel wire (annealed) not less than 0.9 mm dia and gunniting the area with minimum pressure of 5 Kg./cm2to an average thickness of40 mm in CM (1:2) and finish the surfaces fair and even complete.Note:- Supply only reinforcement and welded wire fabric will be measured and paid separately |
| 75 | Material & labour for polymer modified plastering in CM 1:6, 15mm thick on fair faces of brick / concrete surafces finished even and smooth with out using extra cement and using Nitobond SBR at the rate of 3% of weight of cement complete all as specified and directed.Note:- SBR shall be measured and paid separately |
| 76 | Supply only Fosroc make Nitobond SBR chemical for mixing in polymer modified plastering complete all as specified and directed. |
| 77 | M&L for two coats of exterior emulsion anti fungal paint over a coat of primer on new/oldsurfaceto ceilings and walls of old surface of galleries,including surface preparation. Work in compact area, entry and exit through man holes, below ground levelcomplete all as specified and directed. |
| 78 | M&L for writing letters or figures ( Block Roman , Italic or Indian) n.exc 30 cm high complete all as specified and directed. |