Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #36293654

Tender For Csw Works For Development Of Booster By Pass Line And Installation Of 8 Inch Fcv In Place Of Existing 10 Inch Globe Valve At Nrpl Kohand

Issued by Boards / Undertakings / PSU · assandh, Haryana
Tender Value
Ref. Documents
Estimated cost
Bid Submission
09 Mar 2023
0 days left
EMD
27500
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
assandh → Haryana
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Csw Works For Development Of Booster By Pass Line And Installation Of 8 Inch Fcv In Place Of Existing 10 Inch Globe Valve At Nrpl Kohand

BOQ

Name of Work: CSW works for development of booster by-pass line and installation of 8” FCV in place of existing 10” Globe valve at NRPL Kohand (PNP22100)
Sl. No. Item Description
1Supply
2Equal Flow-Tee 8\" x 8\" -600# MOC : A 234 WPB (Seamless) Process fluid : LPG
3Unequal Flow-Tee 10\" x 8\" - 600# MOC: A 234 WPB (Seamless) Process Fluid : LPG
4Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 10\", WNRF FLANGE, ANSI - 300# (B 16.5)-ASTM A105
5Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 8\", WNRF FLANGE, ANSI - 300# (B 16.5)-ASTM A105
6Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 10\" x 300# (1.0\" Dia. X 7\" Length ) MOC : A193 Gr B7 / A194 Gr. 2H Process Fluid : LPG Each unit comprise of 1 full threaded stud and 2 Nuts along with 02 no. of washers
7Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 8\" x 300# (0.875\" Dia. X 7.5\" Length) - extended stud length for flanges with spectacle blind MOC : A193 Gr B7 / A194 Gr. 2H Process Fluid : LPG Each unit comprise of 1 full threaded stud and 2 Nuts along with 02 no. of washers
8Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 8\" x 300# (0.875\" Dia. X 6.25\" Length) MOC: A193 Gr B7 / A194 Gr. 2H Process Fluid : LPG Each unit comprise of 1 full threaded stud and 2 Nuts along with 02 no. of washers
9Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 10\" SWMG ANSI 300# MOC : ANSI B 16.5 CS outer, SS inner Process Fluid : LPG
10Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 8\" SWMG ANSI 300# MOC : ANSI B 16.5 CS outer, SS inner Process Fluid : LPG
11Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 8\" ANSI 600# 90 deg LR Bends MOC : A 234 WPB (Seamless) Process Fluid : LPG
12Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 10\"X8\" x 300# Concentric Reducer -ASTM A 234 WPB (Seamless) Process Fluid : LPG
13SPECTACLE BLINDS:Supply and delivery of following mentioned Spectacle Blinds at respective stations as per Station wise Break up of material supply and as per technical specifications indicated in tender docuemnts. (As per ASME B16.48): 8\" Spectacle Blind 300# F/F A/G - ASTM A105 Process Fluid : LPG
14Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 1\" 3000# HALF COUPLING MOC: A420 Gr. WPL 6 Process Fluid : LPG
15Supply and delivery of BS 5351/ISO 17292 Ball valve for use in process piping at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. 1\" x 800# Ball valve HOV W/W BS 5351 Code of confirmity : BS-5351 / ISO-17292 Process Fluid : LPG
16Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 1\" size 3000# St. NIPPLE MOC: A420 Gr. WPL 6 Process Fluid : LPG
17Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2\", WNRF FLANGE, ANSI - 600# (B 16.5) MOC: A350 LF2 CL2 Process Fluid : LPG
18Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2\", BLRF FLANGE, ANSI - 600# (B 16.5) MOC: A350 LF2 CL2 Process Fluid : LPG
19Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document:2\" SWMG ANSI 600# MOC : ANSI B 16.5 CS outer, SS inner Process fluid : LPG
20Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2\" ANSI 600# 90 deg LR Bends MOC : A420 Gr. WPL 6 Process Fluid : LPG
21Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 8\"x2\" x 600# Weld-o-let MOC: A420 Gr. WPL 6 Process Fluid : LPG
22Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 2\" x 600# ( 0.625\" Dia. X 5.75\" Length ) - extended stud length for flanges with spectacle blind MOC : A193 Gr B7 / A194 Gr. 2H Process Fluid : LPG Each unit comprise of 1 full threaded stud and 2 Nuts along with 02 no. of washers
23Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Fasteners for Flanges 2\" x 600# (0.625\" Dia. X 4.75\" Length ) MOC : A193 Gr B7 / A194 Gr. 2H Process Fluid : LPG Each unit comprise of 1 full threaded stud and 2 Nuts along with 02 no. of washers
24SPECTACLE BLINDS:Supply and delivery of following mentioned Spectacle Blinds at respective stations as per Station wise Break up of material supply and as per technical specifications indicated in tender docuemnts. (As per ASME B16.48): 2\" Spectacle Blind 600# F/F A/G - ASTM A350 LF2 MOC : A350 LF2 CL2 Process Fluid : LPG
25Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 8\" SWMG ANSI 600# MOC : ANSI B 16.5 CS outer, SS inner
26Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document: 2\" ANSI 600# Equal Tee_E. MOC : ASTM A 234 WPB Process Fluid : LPG
27Supply of flame proof and weather proof fittings including EP/WP certificates as per the technical specifications attached.
28FLP/ WP Junction Box, Type C. (Nos. of terminals: 60 Nos.; Bottom entry: 1 No. - 1 1/4\" & 1 No.- 1\"; Left side entry: 1 No. - 1\" & 3 Nos.- 1/2\"; Right side entry: 2 No. - 1\" & 2 Nos.- 1/2\") along with FLP cable glands & FLP plugs for all the cable entries of the Junction as per technical specifications.
29Supply of Pressure Indicators (PI) of the range 0 to 40 Kg / Cm2 as per the technical specifications attached in the Tender.
30FIELD INSTRUMENTS complete with cable glands, fittings, accessories and other installation materials etc.,complete as per tender specifications.
31Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2\" Pipe Mounted
32COMPOSITE
33Reinforced cement concrete work in walls (any thickness), including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level up to floor five level, excluding cost of centering, shuttering, finishing and reinforcement, with :
341:1.5:3 [1 cement : 1.5 coarse sand (Zone-III) derived from natural sources : 3 graded stone aggregate 20 mm nominal size derived from natural sources]
35Centering and shuttering including strutting, propping etc. and removal of form for all heights
36Foundations, footings, bases of columns, etc. for mass concrete
37Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete above plinth level :
38Thermo-Mechanically Treated bars of grade Fe-500 D or more
39STEEL WORK :
40Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.
41Providing and fixing at all heights, levels and locations colour finish Aluminium alloy roofing sheets of alloy IS designation 31500, temper Hx8 conforming to IS:737 and dimensions as per IS:2676 with characteristics of good formability and corrosion resistance. The profile sheets shall be fixed to truss members in slope or required pitch or curvature with Hex cap headed self drilling/ tappping stainless steel screws M6, 60 mm long with 3 mm EPDM seal washer etc. all inclusive of labour, scaffolding, T&P and sundries etc.complete as per directions of the Engineer-in-Charge. [Note: Cost of truss/ framework shall be paid separately under relevant item of SOR].
420.71 mm, Aluminium colour coated profile with centre to centre pitch of 175 mm, depth of 46 mm, top crest width of 41 mm, bottom valley width of 80 mm, overall profile width 1144 mm, cover width 1050 mm.
43Providing and fixing of pre-coated colour or mill finish Aluminium Roofing Accessories in 0.71 mm thickness, Aluminium Alloy (IS Designation 31500, ISO Designation AA 3004 for colour), coating shall be 5-7 microns epoxy primer on both sides of the sheet and polyester top coat 15-18 microns, using self drilling/ tapping stainless steel screws of size M6, 60 mm long with 3 mm thick EPDM seal and stainless steel plain washer etc. all inclusive of labour, scaffolding, T&P and sundries etc.complete as per directions of the Engineer-in-Charge.
44Pre-coated/ Mill finish aluminium Ridges (Plain, 500-600 mm)
45Pre-coated/ Mill finish aluminium Flashings/ Aprons (Upto 600 mm)
46Pre-coated/ Mill finish aluminium Gutter (600 mm overall girth)
47Providing and laying cement concrete in retaining walls, return walls, walls (any thickness) including attached pilasters, columns, piers, abutments, pillars, posts, struts, buttresses, string or lacing courses, parapets, coping, bed blocks, anchor blocks, plain window sills, fillets, sunken floor etc., up to floor five level, excluding the cost of centering, shuttering and finishing :
481:3:6 [1 cement : 3 coarse sand (Zone-III) derived from natural sources : 6 graded stone aggregate 20 mm nominal size derived from natural sources]
4912 mm cement plaster finished with a floating coat of neat cement of mix :
501:3 (1 cement : 3 fine sand)
51Taking delivery, shifting within a road distance of 500 meters and installation & testing of the differnt instruments (like pressure Gauge, Pressure Switch, Pressure Transmitter, temperature transmitter, scrapper detector, level switch, level transmitter, flow switch etc.) of various ratings by fabrication and installing all the required pipe fittings with pressure pipes, valves, plugs, tees, nipples, junction box, cables, supply and erection of all other required materials such as the supporting structure clamps, cannopy, screws, nuts, bolts, aluminium sheets, GI wire, steel plats, cement concrete etc. complete in all respects including supply of suitable size non flame proof cable gland at control panel end and terminating the already laid cables at field, junction box and control panel end, mounting the junction boxes as per the Drawings, specifications and directions of the engineer in-charge/site engineer including cost of all labour, materials, consumables, tools, tackles and services rendered etc. All the instruments shall have to be properly connected to the earth pit through GI wires. The works shall include labelling, tagging using SS plates, glanding and ferruling at both field and panel side. Installation to be done as per OEMs recommendations, vendor drawings and other approved drawings. The scope also shall include Calibration of instruments, hydro-testing of Impulse tube, providing assistance in testing and commissioning of the instruments to control system vendor along with loop checking etc.
52INSTALLATION OF JUNCTION BOX/ PUSH BUTTON STATION - for MOV/ROSOV: Installation of non-flame proof junction box, explosion proof / flame proof junction boxes, Push button stations for MOV/ROSOV for marshalling of control cables, terminating the cables at field and control panel end, mounting the junction boxes/Push button station, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, canopy, cable gland hood, cement concrete, painting, GI wire etc. (excluding supply of the Junction Boxes/Push button station) in all respects complete as per specifications, drawings and direction of site Engineer including supply of suitable size non-flame proof cable glands at Control Panel end and the cost of labour ,tools, materials, glanding, ferruling etc. complete in all respects.
53INSTALLATION OF PI+PS/PT: Installation, assistance in testing and commissioning of Pressure gauges and Pressure switches (PI+PS) / pressure Gauge and pressure transmitter (PI+PT) of various ratings as per the directions of Engineer-in-charge/ Site engineer and drawings
54MS CABLE MARKER Supply, erection and installation of MS cable markers, including excavation and installation of Markers, cement concrete grouting, back filling etc. required as per drawing, specifications and directions of Site Engineer/ Engineer-in-charge including cost of all labours, tools & tackles, materials etc. complete in all respects.
55Painting: Zinc Ethyl Slicate Primer_D1
56Painting: High Build EPOXY MIO_D2
57Painting: Isocynate Aliphatic Poly Urethene(PU)
58Services
59Earth work in excavation by mechanical means (Hydraulic excavator)/ manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including getting out and disposal of excavated earth, all works up to any lead and lift, as directed by the Engineer-in-Charge :
60In all kinds of soil
61Piping Modification: Carrying out modification in already fabricated and/ or erected pipe due to change in drawing or as required by site condition, taking delivery of pipe, pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, cutting of pipe and / or weld joint , edge preparation, bending, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. (Item is to be operated upon approval of SIte Enginner, Item covers only modification / rework jobs.) Piping Modification: Pipe size 2 inch NB and above
6202 Inch NB and Above
63\"Valves: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer\"s installation instructions and specifications and instructions of the Site Engineer / EIC.
64\" 8\" x ANSI 300# MOV F/F API 6D Ball Valve
65\" 8\" 300# Control Valve F/F
66\" 8\"x ANSI 300# F/F API 6D Swing Check Valve -A/G
67Radiographic Inspection: Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor\"s cost. In case where radiography is not possible: v) Verification by utrasonic testing shall be done at contractors cost. vi) Magenetic particle inspection as and where required shall be done at Contractors cost
6814\" NB Pipe Joints
698\" NB Pipe Joints
702\" NB Pipe Joints
711\" NB Pipe Joints
72Single Cut Joint Hook-up: Cutting of portion of existing piping, trimming, grinding, bevelling the edges, aligning without addition of spool piece, welding the joint including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform and complete the work in all respect as per specification and instruction of the Site Engineer / EIC. Note: The job also include evacuation of product from the piping section after isolating the section and flushing with water and its disposal.
7310.75\" OD
748.625\" OD
752.375\" OD
76Double Cut Joint Hook-up: Cutting of portion of existing piping upto and including a length of 500 mm, trimming, grinding, bevelling the edges, adding spool piece of required length / tee and the corresponding pipe size, thickness, adjoining and welding both the ends including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform and complete the work in all respect as per specification and instruction of the Site Engineer / EIC. Note: The job also include evacuation of product from the piping section after isolating the section and flushing with water and its disposal. 2.375\" OD - Double Cut

AI Tender Summary

OUR REF NO 36293654
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 09-03-2023
Authority
Authority Name Indian Oil Corporation Limited
Work Description Csw Works For Development Of Booster By Pass Line And Installation Of 8 Inch Fcv In Place Of Existing 10 Inch Globe Valve At Nrpl Kohand
Basic Detail
Tender No PNP22100
Bidding Type Tender
Location
City assandh
State Haryana
Key Dates
Publish Date 16 Feb 2023
Submission Date 09 Mar 2023
Open Date 10 Mar 2023
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 27500
Exemption Not Available
Document List
da8abceb-a1f0-4945-a951-d7c52a8b7633.html
BOQ_173180.xls
FAQs-IOCL-Online-EMD.pdf
PNP22100.pdf
PPEMatrix.pdf
Special_Instructions_to_t.pdf
Tender-Acceptance-Format.pdf
Tendernotice_1.pdf

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Tender Timeline

Feb 16, 2023
11:30 IST

Tender Published

Tender notice published.

Completed
Mar 09, 2023
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Mar 10, 2023

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

Download All (ZIP) ↓
html

da8abceb-a1f0-4945-a951-d7c52a8b7633.html

xls

BOQ_173180.xls

pdf

FAQs-IOCL-Online-EMD.pdf

pdf

PNP22100.pdf

pdf

PPEMatrix.pdf

pdf

Special_Instructions_to_t.pdf

pdf

Tender-Acceptance-Format.pdf

pdf

Tendernotice_1.pdf

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