Chennai Petroleum Corporation Limited-CPCL has published Tender For Offsite Corridor Improvement Works (Gr-B) At Cpcl Manali, Refinery Chennai 600068. Submission Date for this Tender is 22-03-2023. Vehicle Hiring Service Tenders in manali Tamil Nadu. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 15-Mar-2023 | Corrigendum No 1 - Offsite corridor improvement works (Gr-B) at CPCL Manali, Refinery Chennai 600068 | Date | 22-03-2023 |
| Sl. No. | Item Description |
| 1 | Part-A General Works |
| 2 | Part-A General Works |
| 3 | ERECTION & DISMANTLING OF STEEL SCAFFOLDINGJob involves erection of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing wooden planks / steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the wooden planks / steel gratings & scaffolding materials on completion of the job.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects, collection & transportation of steel scaffolding materials & wooden planks / steel gratings from the Contractor"s storage point to the work site and back to Contractor"s storage point. |
| 4 | Erection & Dismantling - Base reference upto 5 Mtr elevation from Ground level (External) |
| 5 | Erection & dismantling - Upto 10 mtr height of scaffolding (External). Scaffolding material will be given by CPCL, on free of cost only if available. |
| 6 | Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding (External) - Scaffolding material will be given by CPCL on free of cost , only if available. |
| 7 | NOTE FOR SOR SL.NO.: 1: (1) For measurement, the scaffolding height shall be measured from the erected base level upto the top plank reference or the top horizontal poles. (2) In case of either one of the activity like erection or dismantling arise, 60% of the applicable rate shall be paid for erection of scaffolding work & 40% of the applicable rate shall be paid for dismantling work. (3) The Scaffolding materials shall be supplied by Contractor on hire basis. However transportation of scaffolding materials from Contractor"s storage point to site and its return to same location after completion of the work is under contractor"s scope. The charges for transportation is included in the SOR and no separate payment is applicable. |
| 8 | SUPPLY OF STEEL SCAFFOLDING PIPES, CLAMPS AND GRATINGS ON HIRE BASIS The contractor"s scope involves mobilising 1.5" dia Steel Scaffolding Pipes of different lengths, Clamps (both Fixed and Rolling), Steel gratings and Aluminium Ladders on hire basis to CPCL site for erection of scaffolding at required locations. The contractor shall mobilise materials of good quality and paint their materials for easy identification. Payment will be made on per day basis for individual items, from the date of erection - to- date of dismantling, which shall be duly certified by EICs based on the material in-pass and out-pass details and its actual usages.Payment will not be given for keeping the material inside the refinery premises without the instruction of EIC / Job requirement.The contractor shall maintain a stock of certain quantity of all materials to take up scaffolding arrangement jobs immediately upon instruction of EIC |
| 9 | Supply of 6m Scaffolding Pipes |
| 10 | Supply of 3m Scaffolding Pipes |
| 11 | Supply of 2m Scaffolding Pipes |
| 12 | Supply of Fixed Clamps |
| 13 | Supply of Rolling Clamps |
| 14 | Supply of Base Plate on hire basis |
| 15 | Supply of Metel gratings/ Jolly |
| 16 | Supply ofAluminium Ladders (6m) |
| 17 | NOTE FOR SOR SL.NO: 1.2: (1) For erection and dismantling payment will be given based on the respective previous SORs. (2) The Unit Rate shall be Rate / Scaffolding Material / 24 Hrs. "(3) Quantity of pipes / clamps shall be calculated as per below: - If 6 mter pipe of 20 nos is used for 20 days. The quantity will be calculated as follow : 20 x 20 = 400 nos ( quantity). - Ifthe hire rate of 6 meter scaffolding / pipe / 24 hours is""x"" , then the total amount will be 400 x" |
| 18 | PIPE CLAMPSFIXING- Fixing of clamps to arrest pipe line leaksThe job also includes supplying of all types of tools & tackles, machineries, all consumables, shifting of pipe clamps to leaking locations,collection of fasteners, gaskets etc from owners" storage point to siteand all labour to complete the job in all respects as per EIC instructions and inspection requirements. |
| 19 | Pipe Clamps - Size Upto5 inch dia. |
| 20 | Pipe Clamps - Size 6 inch dia. to 10 inch dia. |
| 21 | Pipe Clamps - Size 12 inch dia. to 16 inch dia. |
| 22 | Pipe Clamps- Size 18 inch dia. to 24 inch dia. |
| 23 | Pipe Clamps- Size 26 inch dia. to 30 inch dia. |
| 24 | Pipe Clamps- Sizeabove 32 inch dia. |
| 25 | NOTE FOR SOR SL.NO:2: (1) Nominal diameter of the Pipe shall be taken for all measurements. |
| 26 | BLINDING AND DE-BLINDINGThe job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner"s storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions andremoval of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 27 | Blinding for 150# & 300# ratings (all elevation) : |
| 28 | Blinding- Size Upto1-1/2 inch dia. |
| 29 | Blinding- Size 2 inch dia. to 5 inch dia. |
| 30 | Blinding- Size 6 inch dia. to 10 inch dia. |
| 31 | Blinding- Size 12 inch dia. to 16 inch dia. |
| 32 | Blinding- Size 18 inch dia. to 24 inch dia. |
| 33 | Blinding- Size 26 inch dia. to 30 inch dia. |
| 34 | Blinding- Size 32 inch dia.and above |
| 35 | De-Blinding for 150# & 300# ratings (all elevation): |
| 36 | Deblinding - Size Upto1-1/2 inch dia. |
| 37 | Deblinding - Size 2 inch dia. to 5 inch dia. |
| 38 | Deblinding - Size 6 inch dia. to 10 inch dia. |
| 39 | Deblinding - Size 12 inch dia. to 16 inch dia. |
| 40 | Deblinding - Size 18 inch dia. to 24 inch dia. |
| 41 | Deblinding - Size 26 inch dia. to 30 inch dia. |
| 42 | Deblinding - Size 32 inch dia. and above. |
| 43 | NOTE FOR SOR SL.NO:3: (1) Nominal diameter of the flanges shall be taken for all measurements. |
| 44 | CHANGING / REPLACEMENT OF FLANGE GASKETSThe job includes collection & transporatation of required quantity of materials like gaskets, fasteners, etc., from owner"s storage point, changing / replacement of flange gaskets in pipelines, valves, all types of equipments at all elevations including loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 45 | Flange gaskets - 150# & 300# ratings: |
| 46 | Replacement of Gaskets - Size Upto 1-1/2 inch dia. |
| 47 | Replacement of Gaskets - Size 2 inch dia. to 5 inch dia. |
| 48 | Replacement of Gaskets -Size 6 inch dia. to 10 inch dia. |
| 49 | Replacement of Gaskets -Size 12 inch dia. to 16 inch dia. |
| 50 | Replacement of Gaskets - Size 18 inch dia. to 24 inch dia. |
| 51 | Replacement of Gaskets - Size 26 inch dia. to 30 inch dia. |
| 52 | Replacement of Gaskets - Size 32 inch dia.and above. |
| 53 | "REMOVAL / INSTALLATION / REFIXING OF FLANGED VALVES (Valve Rating - 150# & 300#)" |
| 54 | Removal of Flanged valves (Other than safety valves)The job includes removal of flanged valves at all grades & elevations by de-bolting / cold cutting / gas cutting and transportation of the valve to the maintenance valve shop or any other designated place inside the refinery premises for repair / disposal.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects. |
| 55 | Removal of valves - Size 2 inch dia. to 3 inch dia. |
| 56 | Removal of valves - Size 4 inch dia. to 6 inch dia. |
| 57 | Removal of valves - Size 8 inch dia. to 10 inch dia. |
| 58 | Removal of valves - Size 12 inch dia. to 14 inch dia. |
| 59 | Removal of valves - Size 16 inch dia. to 18 inch dia. |
| 60 | Removal of valves - Size 20 inch dia. to 24 inch dia. |
| 61 | Removal of valves - Size 26 inch dia. to 28 inch dia. |
| 62 | Removal of valves - Size 30 inch dia. to 32 inch dia. |
| 63 | "Installation of Flanged valves (Other than safety valves), (Valve Rating - 150# & 300#)"The job includes transportation of valves, gaskets, fasteners, etc., from the owner"s storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop,installation of flanged valve at all heights & grades using proper gaskets & studs.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects. |
| 64 | Installation of valves - Size 2 inch dia. to 3 inch dia. |
| 65 | Installation of valves - Size 4 inch dia. to 6 inch dia. |
| 66 | Installation of valves - Size 8 inch dia. to 10 inch dia. |
| 67 | Installation of valves - Size 12 inch dia. to 14 inch dia. |
| 68 | Installation of valves - Size 16 inch dia. to 18 inch dia. |
| 69 | Installation of valves - Size 20 inch dia. to 24 inch dia. |
| 70 | Installation of valves - Size 26 inch dia. to 28 inch dia. |
| 71 | Installation of valves - Size 30 inch dia. to 32 inch dia. |
| 72 | "REMOVAL & REFIXING OF FLANGED SAFETY VALVES (In mounded bullets and other areas)" The job includes removal of flanged safety valves at all grades & elevations by de-bolting / cold cutting / gas cutting, providing a temporary blind flange at the inlet & outlet of safety valve, providing identification mark on the safety valve with a tag and transportation of the valve to the maintenance valve shop for servicing / testing. The job also includes transportation of safety valves from maintenance valve shop after servicing & testing, servicing of all the fasteners using oil, replacing with new fasteners wherever required, installation of the safety valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of required materials like gaskets & fasteners from owner"s storage point, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 73 | "Upto 15 metres elevation from ground level (Valve rating :150# &300# )" |
| 74 | Removal & re-fixing of Safety / relief valves - Size Upto 3 inch dia. |
| 75 | Removal & re-fixing of Safety / relief valves - Size Above 3 inch dia. & upto 6 inch dia. |
| 76 | "Above 15 metres elevation from ground level (Valve rating :150# &300# )" |
| 77 | Removal & re-fixing of Safety / relief valves - Size Upto 3 inch dia. |
| 78 | Removal & re-fixing of Safety / relief valves - Size Above 3 inch dia. & upto 6 inch dia. |
| 79 | NOTE FOR SOR SL.NO:6: (1) For measurement purpose, Inlet size of the safety valve shall be taken as reference. (2) Servicing & Testing of safety valves shall be done by CPCL |
| 80 | PLATE ROLLING The job includes spreading the required plate for marking,cutting,marking of plates, edge preparation, chipping, shifting of plate to rolling machine, rolling of plates including transportation and shifting of rolled plates to work site. The job also includes supplying of all types of tools & tackles, m achineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 81 | Plate rolling CS/AS - upto 1500 mm dia |
| 82 | Plate Rolling - Carbon steel / Alloy Steel - upto 10 mm thickness |
| 83 | Plate rolling CS/AS - above 1500 mm dia |
| 84 | Plate Rolling - Carbon steel / Alloy Steel - upto 10 mm thickness |
| 85 | NOTE FOR SOR SL.NO:7: (1) The contractor can have the rolling facility made available inside the refinery premises or shall get the job done through his sub-contractor outside the refinery premises. (2) The finished rolled plate dimensions shall be taken for measurement purposes (3) Cutting of plates on sides after rolling is included in the above scope of work and there is no additional payment. However, rates for cutting shall be paid additionally, in case the required size of plates are cut from a bigger size plate provided by CPCL. |
| 86 | PIPELINES HYDROTESTING / PNEUMATIC TESTING - Using Contractor"s Power, Electrical Driven Hydraulic Pump / Using Contractor"s Compressor. The job involves hydrotesting/ pneumatic testing of pipelines to the specified test pressure at all elevations by providing necessary hose connections from the source of water / air supply to the work location for preparing the test, flushing, filling up water / air on the piping circuit, vent entrapped air, pressurize to the required hydro test/ pneumatic test pressure with necessary test pumps, and offer for inspection including access & assistance to CPCL Inspection team during the checking, draining & drying of the piping circuit.The job also includes supplying of all types of tools & tackles, suitable test pumps, pressure gauges, machineries, all consumables and labour to complete the job in all respects. |
| 87 | Upto 2" dia |
| 88 | 2.5" dia - 6" dia |
| 89 | 8" dia & 10" dia |
| 90 | 12" dia - 16" dia |
| 91 | 18" dia - 24" dia |
| 92 | 26" dia - 30" dia |
| 93 | NOTE FOR SOR SL.NO:8: (1) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. (2) For blinding & deblinding wherever involved, rates shall be paid separately as per applicable SOR. (3) Mobilisation of required electric hydraulictest pumps / hand hydraulic test pumps are under contractor"s scope. (4) In case of any pneumatic testing requirement for piping system, required compressors will be provided by CPCL at free of cost |
| 94 | Old line Water Flushing, Air Blowing and Steamingwith Supply of FW Hoses, Steam Hoses, Water Hoses etc. for Carrying Out Hot Works in the Piping System. Uitility Air, Water & Steam will be provided by CPCL. Mobilisation of compressor if required is under contractor"s scope.Rates are inclusive of labour and supply of tools and tackles for Water flushing and air blowing of various hydrocarbon and other pipe lines as directed by EIC, Contractor shall supplyFire water hoses, steam hoses, water hoses etc.along with chicago couplings and similar fittings required to connect the hoses for successful completion of the work. Any required valves, pipes etcfor this work will be provided by CPCL free of cost. |
| 95 | 2" dia - 6" dia |
| 96 | 8" dia - 12" dia |
| 97 | 14" dia - 24" dia |
| 98 | 26" dia - 30" dia |
| 99 | NOTE FOR SOR SL.NO:9: (1) The above flushing rates are considered for preparation of hot works. (2) It the above flushing activities are done for preparation of cold works, cold cutting etc., then 60% of the unit rate will be considered for payment. All other terms pertaining to scope remains unaltered. (3) For compressed air flushing of lube / asphalt piping etc., required compressors shall be mobilised by the contractor including all consumables and operator. |
| 100 | Dismantling & Removal of Piping using Contractor"s Power Source The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges,all types of instruments, supports by coldcutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. If insulation is required to be removed from the pipes before dismantling that will be done by Contractor and rates are included in this SOR.Valves removed and shifted to designated locations shall be paid seperately as per applicable SOR.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. |
| 101 | Dismantling & removal of Piping - Carbon steel / Alloy steel using contractor"s power source |
| 102 | Dismantling & removal of Piping - Carbon steel / Alloy steelby Hot means |
| 103 | Dismantling & removal of Piping - Carbon steel / Alloy steelby Cold cutting - Using Power Hacksaw |
| 104 | NOTE FOR SOR SL.NO:10: (1) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. |
| 105 | Dismantling & Removal of Structurals / Gratings (All elevation) using contractor"s power sourceThe job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / coldcutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. |
| 106 | Dismantling & Removal of Structurals / Gratings |
| 107 | NOTE FOR SOR SL.NO:11: (1) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. |
| 108 | Hot Bending of Pipelines - Carbon Steel / Alloy Steel :The job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, fabrication, laying, bending to the suitable contour as per drawings / as per site requirements,erection of piping separately or as a tracing to the main pipeline or as a coil at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts.The job also includes supplying of all types of tools & tackles,machineries, all consumables including gas and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 109 | Hot bending of Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 110 | Hot bending of 1/2 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 111 | Hot bending of 3/4 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 112 | Hot bending of 1 inch dia. Pipe upto 90 degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 113 | Hot bending of Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 114 | Hot bending of 1/2 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 115 | Hot bending of 3/4 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 116 | Hot bending of 1 inch dia. Pipe Beyond 90 degrees & upto 180 Degrees - Carbon Steel / Alloy Steel - Upto Sch 160 Pipe thick |
| 117 | Cold bending of Fire Water Sprinkler line |
| 118 | Cold bending of Firewater sprinkler line in tanks / any other equipment to suitable curvature including removal and refixing of firewater sprinker spray nozzles |
| 119 | Attending Steam Leaks by Cold Works |
| 120 | "Attending Steam Leaks by Cold works as per the enclosed Scope of Work (Unit of Measurement "EA" = "per Leak")." |
| 121 | RADIOGRAPHYThe job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards & as per CPCL specification CPCL-INSP-RAD-01 at all grades & elevations with film width not less than 4 inches.The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. |
| 122 | Pipe weld joints - Upto 2" nominal dia |
| 123 | Pipe weld joints - 3" nominal dia |
| 124 | Pipe weld joints - 4" nominal dia |
| 125 | Pipe weld joints - 6" nominal dia |
| 126 | Weld joint size - above 6" nominal dia and weld seams of storage tanks, pressure vessels and plate welds Unit "EA" represents inch length of film. |
| 127 | NOTE FOR SOR SL.NO:15: (1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement. |
| 128 | Earth work excavation & back fillingThe job involves earth work excavation below ground level from 2 metres depthto 4 meters deoth & to a required width for laying underground piping in all types of soils including removal of vegetatio n, if required, dressing of sides, levelling, grading, ramming of bottom, back filling on completion of laying of pipes with available excavated soil, watering, rolling, ramming of by manual methods / mechanical compactors, dressing, trimming, etc. The job also includes supplying of all types of tools and tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 129 | Earth work excavation & back filling |
| 130 | Shoring and Strutting The job involves provision and installation of "Shoring and strutting" in excavations from 2 metres depth to 4 meters depth, dismantling and removal after completion of work as per instruction of Engineer in chargeThe job also includes supplying of all types of tools & tackles, materials, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 131 | Shoring and Strutting |
| 132 | Road cutting The job involves breaking of Bituminous road including bituminous carpet, metal base, etc. and removal of debris upto a lead of 3 km as per instruction of Engineer in chargeThe job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 133 | Road cutting |
| 134 | Concrete dismantlingThe job involves dismantling of reinforced cement concrete pavements includingcuttingofreinforcement bars, returning of scrapsteelsto designated area, breaking the RCC work into piecesand disposal of unserviceable material upto 3.0km lead as directed , etc. as per the direction of the Engineer-in-charge.The job involves dismantling of plain cement concreteincluding disposal of unserviceable material upto 3.0km lead as directed serviceable materials to stores as per the direction of Engineer in-chargeThe job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 135 | Dismantling Plain cement concrete (PCC) |
| 136 | Dismantling Reinforced cement concrete (RCC) |
| 137 | Dewatering - with Contractor"s own pump for excavated pit dewatering and culvert dewatering for culvert maintenanceThe job involves pumping out of water including dewatering oily water mixed with muck / sludge etc. from trenches, pits etc. by contractor"s own pump as per the direction of the Engineer-in-charge.The job also includes supplying of all types of pumps, tools & tackles, hoses, fuel, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 138 | Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs |
| 139 | Hire charges for 5 HP Diesel driven dewatering pump with all accessories including hoses along with one operator - For 12 Hrs |
| 140 | Running charges for 5 HP Diesel driven dewatering pump |
| 141 | Hire charges for 2 HP Kerosene driven dewatering pump with all accessories including hoses along with one operator - For 8 Hrs |
| 142 | Hire charges for 2 HP Kerosene driven dewatering pump with all accessories including hoses along with one operator - For 12 Hrs |
| 143 | Running charges for 2 HP Kerosene driven dewatering pump |
| 144 | Charges for mobilisation & demobilisationfor 5 HP diesel driven dewatering pumps (Trip - inclusive of both to & fro) |
| 145 | NOTE FOR SOR NO:20: (1) Running charges as per SOR Sl.Nos.20.3 & 20.6 are applicable for the actual running hours of the pump and also if the fuel is supplied by the Contractor. (2) Running charges as per SOR Sl.Nos.20.3 & 20.6 are not applicable if the fuel is supplied by CPCL. |
| 146 | Supply & Installation of Coating & Wrapping as per the Scope of Work (with Contractor"s material) |
| 147 | Corrosion Protection Tape coating for underground steel pipelines |
| 148 | Supply and application of Corrosion Protection Tape coating for underground steel pipelines as per EIL specification 6-79-0011 Rev.0 |
| 149 | Supply and application of Coating & Wrapping by "Hot means" |
| 150 | CULVERT SLAB REMOVAL & REFIXINGScope includes chipping of the Tar / cement concrete to facilitate removal of all slabs from the culvert.Payment will be made based on the number of slabs removed and refixed. Rate is inclusive of any chipping activity done between the slabs, removing and refixing of slabs.The chipping activity is expected to cover 40mm thick x 150mm width x length of the slab.Any chipping done beyond this stated volume will be paid as per SOLR for stone cutters deployed for the additional work.The requirement of additional stone cutters will be decided by EIC at the time of execution.For regular work it has been estimated that 3 stone cutters will be deployed per culvert |
| 151 | Chipping, Removal and refixing the Slabs inCulvertswith Contractor"s Crane and labour |
| 152 | INSPECTION & TESTING |
| 153 | STRESS RELIEVINGThe job involves Post Weld Heat Treatment (PWHT) / Stress Relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation.The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assistance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. |
| 154 | Stress Relieving including hardness checking - Pipe weld joints |
| 155 | NOTE FOR SOR SL.NO:23.1: (1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement. (2) For plate weld seams, actual inch length of weld seam shall be taken for measurement. (3) Re-stress relieving arised due to improper heating / cooling or any other fault on account of contractor shall be borne by the contractor at his own cost. |
| 156 | BUFFING, VACCUM BOX / DIESEL CHALK TESTING using contractor"s power sourceThe job includes supply of vaccum box facility including vaccum pump, etc., testing the tank roof & bottom plate weld seams & HAZ areas using vaccum box / soap solution at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. |
| 157 | Buffing |
| 158 | Buffing with Vacuum box testing of welds / HAZ |
| 159 | Buffing with Diesel chalk testing of welds / HAZ |
| 160 | Painting jobs - Supply and Application of Paints as per CPCL Painting Systems - Painting of All pipelines replaced by the contractor, All new piping installed by the contractor through piping modification jobs, Tank Maintenance jobs etc., as per instruction of EIC.Painting jobs withCPCL Painting System-X for pipelines and structurals.Painting shall be done for structurals and pipelinesreplaced / erectedby the zonal contractor only. All Surface preparation and paintings shall be offered for CPCL Inspection (stage wise as per Inspection)The job also includes supplying of all types of tools & tackles, machineries, transportation of suitable steel grits, all consumables & labour to complete the job in all respects and dumping the generated scrap material to designated area as per EIC instructions. |
| 161 | Surface Preparation |
| 162 | "Hand tool cleaning to the requirement of St-2 / SSPC-SP-2" |
| 163 | "Power tool cleaning to the requirement of St-3 / SSPC-SP-3" |
| 164 | Primer / Intermediate coat |
| 165 | Primer : One coat of Self Priming Epoxy Paint (Application by Brush) (DFT of 100 microns/coat) |
| 166 | Intermediate : One coat of Polyamide Cured HB Epoxy MIO paint (DFT of 75 microns/coat) |
| 167 | Finish Paints |
| 168 | "Finish : Acrylic Polyeurethene Paint - Rate per coat (Application by Brush) (DFT of 35 microns/coat) " |
| 169 | Letter Stencilling at pipelines, tanks. Equpments at all elevation: |
| 170 | "Stencilling of letters and Numbers -- Sizes upto and including 2"" Size" |
| 171 | "Stencilling of letters and Numbers-- Sizes above 2"" upto and including 4"" Size" |
| 172 | "Stencilling of letters and Numbers -- sizes above 4"" upto and including 6"" Size" |
| 173 | "Stencilling of letters and Numbers -- Sizes above 6"" upto and including 12"" Size" |
| 174 | "Stencilling of letters and Numbers -- Sizes above 12"" upto and including 18"" Size" |
| 175 | "Stencilling of letters and Numbers -- Sizes above 18"" upto and including 24"" Size" |
| 176 | Colour Code Banding and Arrow direction & Product Name Stenciling as a part of TPM related jobs.Superimposing of Secondary Colour Code Bands and Direction Arrow by supply and application of Two finish Coat of relevant Painting System as per the enclosed Specification for common Colour Code Idendification System for pipelines,tanks Spec. sheet no. CPCL-PAINT-COLOUR CODING-001 Rev.1 dated 01.12.2010 (4 pages) and as per the requirements / instructions of EIC. The rate includes surface cleaning also. |
| 177 | "Superimposing of Secondary Colour Code Bands over the existing ground colour after proper cleaning as per the Spec. sheet no. CPCL-PAINT-COLOUR CODING-001 Rev.1 dated 01.12.2010 (4 pages), Sl.no.4.0. (Unit of Measurement : SQM = Rate per Square Metre)" |
| 178 | "Superimposing of Direction Arrow as per the dimensions given in the enclosed Spec. sheet no. CPCL-PAINT-COLOUR CODING-001 Rev.1 dated 01.12.2010 (4 pages), Sl.no.4.0. For all sizes of pipelines. (Unit of Measurement : EA = Rate per Each Direction Arrow)" |
| 179 | "Piperack Cleaning works:Scope of work includes removing earth, debris, non metal scraps, vegetation / shrubs, etc., from underneath the piperacks, thorough cleaning, brooming of paved/lined areas underneath piperacks and transporting, disposal ofgenerated earth, debris, non metal scraps, vegetation/shrubs, etc., at designated places within the refinery premises as directed by the Engineer-in-Charge including all labour, transportation, tools & tackles, etc., all complete" |
| 180 | Clearing the area of grass, rank vegetation, wild growth, bushes, treesand plants upto 30 cm girth measured at a height of 1.0M above groundlevel, road side berms, under pipelines and structures, tank farms, drains, yards etc. by removal of grass, plants etc. by scraping completely from ground and making good the area disturbed, collecting all removed vegetation etc. bundling into heaps and disposal at designated locations inside the Refinery premises as directed by EIC with contractor"s own transport, all tools, tackles, labour etc. all complete as directed by the Engineer-in-Charge- For Unpaved/Earth areas |
| 181 | Clearing the area of grass, rank vegetation, wild growth, bushes, treesand plants upto 30 cm girth measured at a height of 1.0M above groundlevel, road side berms, under pipelines and structures, tank farms, drains, yards etc. by removal of grass, plants etc. by scraping completely from ground and making good the area disturbed, collecting all removed vegetation etc. bundling into heaps and disposal at designated locations inside the Refinery premises as directed by EIC with contractor"s own transport, all tools, tackles, labour etc. all complete as directed by the Engineer-in-Charge- For Paved/Developed areas |
| 182 | Scrap Removal |
| 183 | Charges for collection and removal of all types of metallic scraps from the Offsite (OM&S-1 & 2 ) and surrounding area and transporting to scrap yard inside refinery premises after weighment as per scope of work & EICs instruction.The contractor’s scope involves mobilizing their own Tractor / Trailer, Hydra Crane, Forklift, and other equipment, required manpower for collection, spreading the scrap mounds in and around offsite areas, segregating items like MS, SS, Aluminium and Cables, collection in Tractor /Trailer, transporting to weigh bridge, weighing and dumping inside Scrap yard in coordination with Materials Department. |
| 184 | Charges for collection and removal of all types of metallic scraps from the MTF areaand transporting to scrap yard inside refinery premises after weighment as per scope of work & EICs instruction.The contractor’s scope involves mobilizing their own Tractor / Trailer, Hydra Crane, Forklift, and other equipment, required manpower for collection, spreading the scrap mounds in and around offsite areas, segregating items like MS, SS, Aluminium and Cables, collection in Tractor /Trailer, transporting to weigh bridge, weighing and dumping inside Scrap yard in coordination with Materials Department. |
| 185 | Note: For Sl. No-31 1) Scrap generated during contractor activities shall be shifted and disposed to designated place as per EIC. No seperate payment shall be made for such works & rates are inclusive of scrap removal. |
| 186 | Hiring of Machineries |
| 187 | "Hiring of MachineriesThe contractor shall mobilise the following equipments for completion of the job in all respects. The contractor shall mobilise the equipment with approval from EIC and de-mobilise the equipment on completion of the job. If there is any extension ofwork above one day, the contractor shall obtain prior approval from EIC for retaining the equipements. Quoted rates shall be inclusive of mobilization & de-mobilization charges. No separate rates shall be paid for mobilization & demobilization of equipment. Entry and exist Gate passes including the operators time sheet (duly signed by CPCL in charge on daily basis ) for all the below mentioned equipments to be enclosed along with bill for processing. The quoted rate is inclusive of charges towardshire charges, consumables fuel /oils / lubricants , operator crew"s costs,supervision, overhead & profit, safety permits, safety precaution etc. complete." |
| 188 | Supply of 20 FEET TRAILER WITH TRACTOR on hire basis on all working days from Monday to Saturday on 8 hrs.shift ,inclusive of driver,oneassistant ,all consumables like diesel etc.,with all safety precautionswithin CPCL Refinery premises. The quoted rate shouldincludemobilization, operator crew"s/driver /assistant cost, loading,transporting from site to Scrap yard within Refinery premises,unloading, labour for loading |
| 189 | Supply of FRONT CABIN HYDRA of minimum capacity 12-T on hire basis on all working days from Monday to Saturday on 8 hrs. shift, inclusive of driver,one assistant,all consumables like diesel etc., withall safety precautions within CPCL Refinery premises.The quoted rate should include mobilization, operator crew"s/driver / assistant cost,loading ,transporting, unloading, labour, tools, tackles etc. completeas directedby Engineer-in-Charge. |
| 190 | Tractor with trolley from Monday to Saturday on 8 hrs. shift, inclusiveof driver,all consumables like diesel etc.,withall safety precautions within CPCL Refinery premises.The quoted rate shouldinclude mobilization, operator crew"s/driver cost, loading, transporting, unloading, tools, tackles etc. completeas directedby Engineer-in-Charge. |
| 191 | For wheeled Hydralic Excavator (3D) with attachements backfill or dozer blades (11 to 18 Tonnes) from Monday to Saturday on 8 hrs. shift, inclusiveof driver,all consumables like diesel etc.,withall safety precautions within CPCL Refinery premises.The quoted rate shouldinclude mobilization, operator crew"s/driver cost, loading, transporting, unloading, tools, tackles etc. complete as directed by Engineer-in-Charge. |
| 192 | Supply of UNSKILLED CLASS LABOURto carry out petty works not assessable for Shifting of oily sludge filled drums in Offsiteworks, on day-to-day basis during the CPCL general shift hours (0800 - 1600 hours) on all working days from Monday to Saturday . The rates shall include ESI, PF, payroll cost and allowances, fringe benefits, overhead supervision, profits and hand tools. Payment for part of the day will be made on prorata basis. |
| 193 | Note: For Sr. No-32 & 331)Hiring of machineries & manpower supply is specificallyfor drum shifting, drum disposal & other sundary works which are not covered in SOR. 2) For all other works for which SOR rates are available rates are inclusive of supply of all tools and tackles, machineriesfor completion of work in all respect, no extra payment shall be made through hiring charges. |
| 194 | Part-B Hot Works |
| 195 | ALL WELDING JOBS(HOT WORK)SHALL BE DONE WITH CONTRACTOR"S POWER BY MOBILISING SUFFICIENT QUANTITIES OF POWER GENERATORSINCULDING SUPPLY OF DIESEL AND REQUIRED QUANTITIES OF WELDING MACHINES / GENERATORS. |
| 196 | Carbon Steel Piping Work - Above ground & Under groundThe job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, under ground , connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applicationsThe piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required,hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to the designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, flushing of old piping,pneumatic testing / hydrotesting, reinforcement pad welding, removal of old piping for replacement, concrete/PCC breaking, earthwork removal & back filling, dewatering, shoring & strutting, wrapping & coating and erection & removal of scaffolding.The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the new piping system, offering stagewise inspection and draining / drying of the piping system after hydrotesting / pneumatic testing.Additional rates as per Wrapping & Coating and Fillet welding SOR can be claimed for under ground piping wrapping & coating and sleeve pipe end cover plate welding jobs. Similarlyfor concrete/PCC breaking, earthwork removal & back filling, dewatering, shoring & strutting and erection & removal of scaffolding can be claimed as per respective SOR. |
| 197 | SOCKET WELDING - ALL ELEVATIONS |
| 198 | Carbon Steel -Socket / fillet welding Joint |
| 199 | BUTT WELDING - All ELEVATION AND ALL THICKNESS USING E-6010/E-6013 / E-7018 ELECTRODES |
| 200 | Carbon Steel - Butt welding Joint (Root E-6010 / Filling E-6013 / E-7018) |
| 201 | Carbon Steel - Butt welding Joint (Root ER-70S2 / Filling E-7018) |
| 202 | NOTE FOR SOR SL.NO.: 34: (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards. (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately as per applicable SOR. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement (7) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per applicable SOR. (9) In case of replacement of existing piping, rates for removal of old pipelines shall be paid separately as per applicable SOR. (10) For steam tracing piping work, hydraulic testing of piping is not required.Service testing shall be done for steam tracing piping.The above rate includes service testing and no separate rate will be paid for service testing.For bending tracer pipelines, the rates shall be paid separately as per applicable SOR. (11) Hydrotesting/ pneumatic testing & old line flushing of pipe line are not included in SOR and rate shall be as per applicable SOR. (12) Radiography of weld joints is not included in SOR and rate shall be paid separately as per applicable SOR. (13) Wrapping & coating of pipelines is not included in the SORand rates shall be paid separately as per applicable SOR. (14) Earth work removal and back filling, dewatering, shoring & strutting are not included in SOR and rates shall be paid separately as per applicable SOR. |
| 203 | Carbon steel Piping Specials like Mitre cut bend, reducersThe job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication & welding of carbon steel piping specials (of any thickness) like 4 element - 3 weld type 90° mitre cut bend,3 element - 2 weld type 45° mitre cut bend / reducers, etc., at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles at all grades & elevations including under road culverts of different schedules, pressure ratings and for various temperature applications.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, welding using E 6010 / E 6013 / E 7018 electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of radiography, stress relieving, hydrotesting, flushing of old piping,welding of vents & drainsand erection & removal of scaffoldingThe rates for the following items shall be inclusive of fabrication, erection and welding,offering stagewise inspection. |
| 204 | Mitre Bends - Butt weld Joint - Carbon steel (all thickness and all elevation) |
| 205 | Mitre Bends - Butt weld Joint |
| 206 | Reducers - Butt weld Joint - Carbon steel (all thickness and all elevation) |
| 207 | Reducers - Butt weld Joint |
| 208 | NOTE FOR SOR SL.NO.: 35: (1) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (2) For radiography of weld joints, rates shall be paid separately as per applicable SOR. |
| 209 | Stainless Steel Piping Work - AbovegroundThe job includes transporation of all free issue materials from owner"s storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of stainless steel piping above ground level at all locations, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts.The piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc.,all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications. The piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required.The job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using TIG welding process / manual arc welding process as required with relevant filler wires / electrodes as required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions.The rates for the following items shall be exclusive of blinding & deblinding, reinforcement pad welding, radiography, hydrotesting, flushing of old piping, removal of old piping for replacement and erection & removal of scaffolding.The rates for the following items shall be inclusive of cutting, fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the new piping system, offering stagewise inspection and draining / drying of the piping system after hydrotesting. Hydrotesting& old line flushing of pipe line are not included in SOR and rate shall be as per applicable SOR. |
| 210 | SOCKET WELDING - STAINLESS STEEL (ALL ELEVATIONS & ALL THICKNESS) |
| 211 | Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 308, 308H, 308L, 347 |
| 212 | Stainless Steel - Above ground Piping - Socket / fillet welding Joint using filler wires / electrodes of grades -ER / E - 309, 309 Mo, 316, 316L |
| 213 | BUTT WELDING - STAINLESS STEEL (ALL ELEVATIONS & ALL THICKNESS) |
| 214 | Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 308, 308H, 308L, 347 |
| 215 | Stainless Steel -Above ground Piping - Butt welding Joint using filler wire / electrodes of grades ER / E - 309, 309 Mo, 316, 316L |
| 216 | SS FABRICATION WORKS |
| 217 | Fillet welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 218 | Fillet welding - Stainless steel -upto 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 |
| 219 | Fillet welding - Stainless steel - using electrodes of grades - E - 309, 309 Mo, 316, 316L The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 220 | Fillet welding - Stainless steel - upto 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L |
| 221 | Butt welding - Stainless steel - using electrodes of grades - E - 308, 308H, 308L, 347The job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 222 | Butt welding - Stainless steel - upto 8 mm thicknessusing electrodes of grades - E - 308, 308H, 308L, 347 |
| 223 | Butt welding - Stainless steel - using electrodes of grades - E - 309, 309Mo, 316, 316LThe job includes flushing, preparing work area for executing hot work, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding on plate surfaces using suitable stainless steel electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 224 | Butt welding - Stainless steel - upto 8 mm thicknessusing electrodes of grades - E - 309, 309 Mo, 316, 316L |
| 225 | NOTE FOR SOR SL.NO.: 37: (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, therates shall be paid separately as per applicable SOR. (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement. (7) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. (8) For blinding & deblinding wherever involved, rates shall be paid separately as per applicable SOR. (9) Radiography of weld joints is not included in SOR andrates shall be paid separately as per applicable SOR. (10) In case of replacement of existing piping, rates for the removal of old pipelines shall be paid separately as per applicable SOR. (11) For steam tracing piping work, hydraulic testing of piping is not required. For bending tracer pipelines, the rates shall be paid separately as per applicable SOR. |
| 226 | CS FABRICATION WORKS |
| 227 | Fillet welding - Carbon Steel (Using E-6013 Electrode)The job includes flushing, preparing work area for executing hot work, grinding, fillet welding on plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 228 | Fillet welding - Carbon Steel - upto 8 mm thickness using E 6013 electrodes |
| 229 | Butt welding - Carbon Steel (Using E-6013 Electrode)The job includes flushing, preparing work area for executing hot work, cutting, grinding, bevelling, bending to suit the contours wherever required, fit ups, butt welding of plate surfaces using E 6013 electrodes at all grades & elevations.The job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job in all respects as per EIC instructions. |
| 230 | Butt welding - Carbon Steel - upto 8 mm thickness using E 6013 electrodes |
| 231 | Patch plate welding - Carbon steel - using E 6013 electrodesThe job includes collection & transportation of required materials from owner"s storage point, marking to the required size, cutting, bending to the desired curvature wherever required, edge preparation, fit up & fillet welding on all four sides using E 6013electrodes, flushing the finished weld surface by grinding and offering DPT at all grades & elevations.The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 232 | Patch plate welding - Carbon steel - upto 10 mm thickness using E 6013 electrodes - Patch welding includes patch welding in Tanks, Pipe lines, other static vessels etc., |
| 233 | NOTE FOR SOR SL.NO.: 40: (1) The above rates are applicable for all external welding jobs and internal welding jobs using E 6013 electrodes. |
| 234 | Attending Steam Leaks by Hot Works |
| 235 | Attending Steam Leaks by Hot works as per the enclosed Scope of Work (Unit of Measurement "EA" = "per Leak"). |
| 236 | PIPE CLAMPS FABRICATIONThe job also includes supplying of all types of tools & tackles, machineries, all consumables and labour to complete the job (including the bending the pipe to suitable curvature) in all respects as per EIC instructions.Scrap pipes will be issued by CPCL at free of cost |
| 237 | Pipe Clamps - Size Upto5 inch dia. |
| 238 | Pipe Clamps - Size 6 inch dia. to 10 inch dia. |
| 239 | Pipe Clamps - Size 12 inch dia. to 16 inch dia. |
| 240 | Pipe Clamps- Size 18 inch dia. to 24 inch dia. |
| 241 | Pipe Clamps- Size 26 inch dia. to 30 inch dia. |
| 242 | Pipe Clamps- Sizeabove 32 inch dia. |
| 243 | Fabrication & erection of structurals (all elevation)The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations.The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions. |
| 244 | Fabrication and erection of structurals (all elevation) |
| 245 | NOTE FOR SOR SL.NO.: 43: (1) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. |
| 246 | Erection and welding of Platform / Ladder gratings (all elevation) The job includes erection & welding of gratings in position under the support structure in columns, vessels, tanks, staircase, platforms, step ladders, etc., at all grades & elevations with necessary corrections at work site on the supplied grating to fit to the site requirements.The job also includes transportation of the required structural materials from owner"s storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work.The job also includes supplying of all types of tools & tackles,lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner"s storage point and dumping the generated scrap material to designated area as per EIC instructions |
| 247 | Erection and welding of Gratings (all elevation) |
| 248 | NOTE FOR SOR SL.NO.: 44: (1) For scaffolding work wherever required, rates shall be paid separately as per applicable SOR. |
| 249 | GENERAL NOTES: (1) The contractor shall use his own transport for shifting material from / to -ware house & work site and for shifting the scrap to scrap yard or designated place. |
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